wheel Ram 2500 2018 Repair Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2018, Model line: 2500, Model: Ram 2500 2018Pages: 372, PDF Size: 7.1 MB
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When changing a rear wheel, assemble the
jack driver to the jack and connect the jack
driver to the extension tubes. Place the jack
under the axle between the spring and the
shock absorber with the extension tubes ex-
tending to the rear.• Connect the extension tubes and lugwrench.
NOTE:
If the bottle jack will not lower by turning the
dial (thumbwheel) by hand, it may be neces-
sary to use the jack driver in order to lower the
jack.
• By rotating the lug wrench clockwise, raise the vehicle until the wheel just clears the
surface.
• Remove the lug nuts and pull the wheel off. On single rear-wheel (SRW) trucks, install
the spare wheel and lug nuts with the cone
shaped end of the lug nuts toward the
wheel. On 3500 dual rear-wheel models (DRW) the lug nuts are a two-piece assem-
bly with a flat face. Lightly tighten the lug
nuts. To avoid the risk of forcing the vehicle
off the jack, do not fully tighten the lug nuts
until the vehicle has been lowered.
• Using the lug wrench, finish tightening the lug nuts using a crisscross pattern. Refer to
“Torque Specifications” in “Technical
Specifications” for the correct tightness. If
in doubt about the correct tightness, have
them checked with a torque wrench by your
authorized dealer or at a service station.
• Install the wheel center cap and remove the wheel blocks. Do not install chrome or alu-
minum wheel center caps on the spare
wheel. This may result in cap damage.
• Lower the jack to its fully closed position. If the bottle jack will not lower by turning the
dial (thumb wheel) by hand, it may be
necessary to use the jack driver in order to
lower the jack. Stow the replaced tire, jack,
and tools as previously described.
• Adjust the tire pressure when possible.
NOTE:
Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated lug nuts.
Rear Jacking Location
Rear Jacking Location
213
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To Stow The Flat Or Spare
NOTE:
RAM 1500 vehicles equipped with alumi-
num wheels cannot be stored under the ve-
hicle because the wheel retainer will not fit
through the wheel pilot hole. Secure the flat
tire in the bed of the truck. Have the flat tire
repaired or replaced immediately.
1. Turn the wheel so that the valve stem isdown. Slide the wheel retainer through
the center of the wheel and position it
properly across the wheel opening.
2. For convenience in checking the spare tire inflation, stow with the valve stem toward
the rear of the vehicle.
3. Attach the lug wrench to the extension tubes with the curved angle facing away
from the vehicle. Rotate the lug wrench
handle clockwise until the wheel is drawn
into place against the underside of the
vehicle. Continue to rotate until you feel
the winch mechanism slip, or click three
or four times. It cannot be overtightened.
Push against the tire several times to be
sure it is firmly in place.
WARNING!
• Do not attempt to change a tire on theside of the vehicle close to moving traf-
fic. Pull far enough off the road to avoid
the danger of being hit when operating
the jack or changing the wheel.
• Being under a jacked-up vehicle is dan-
gerous. The vehicle could slip off the
jack and fall on you. You could be
crushed. Never put any part of your body
under a vehicle that is on a jack.
• Never start or run the engine while the
vehicle is on a jack. If you need to get
under a raised vehicle, take it to your
authorized dealer where it can be raised
on a lift.
• The jack is designed to be used as a tool
for changing tires only. The jack should
not be used to lift the vehicle for service
purposes. The vehicle should be jacked
on a firm level surface only. Avoid ice or
slippery areas.
• Do not attempt to change a tire on the
side of the vehicle close to moving traf-
fic, pull far enough off the road to avoid
WARNING!
the danger of being hit when operating
the jack or changing the wheel.
• Carefully follow these tire changing
warnings to help prevent personal injury
or damage to your vehicle:• Always park on a firm, level surface
as far from the edge of the roadway
as possible before raising the ve-
hicle.
• Turn on the Hazard Warning flash-
ers.
• Block the wheel diagonally opposite
the wheel to be raised.
• Set the parking brake firmly and set
an automatic transmission in
PARK; a manual transmission in
REVERSE.
• Do not let anyone sit in the vehicle
when it is on a jack.
• Do not get under the vehicle when it
is on a jack.
• Only use the jack in the positions
indicated and for lifting this vehicle
during a tire change.
IN CASE OF EMERGENCY
214
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WARNING!
• If working on or near a roadway, beextremely careful of motor traffic.
• To assure that spare tires, flat or
inflated, are securely stowed,
spares must be stowed with the
valve stem facing the ground.
• Raising the vehicle higher than nec-
essary can make the vehicle less
stable. It could slip off the jack and
hurt someone near it. Raise the ve-
hicle only enough to remove the
tire.
• To avoid the risk of forcing the ve-
hicle off the jack, do not fully
tighten the wheel bolts until the
vehicle has been lowered. Failure to
follow this warning may result in
personal injury.
• To avoid possible personal injury,
handle the wheel covers with care to
avoid contact with any sharp edges.
WARNING!
• A loose tire or jack thrown forward ina collision or hard stop could en-
danger the occupants of the ve-
hicle. Always stow the jack parts
and the spare tire in the places
provided.
• A loose tire thrown forward in a
collision or hard stop could injure
the occupants in the vehicle. Have
the deflated (flat) tire repaired or
replaced immediately.
CAUTION!
• Do not attempt to raise the vehicle byjacking on locations other than those
indicated in the Jacking Instructions for
this vehicle.
• Before raising the wheel off the ground,
make sure that the jack will not damage
surrounding truck parts and adjust the
jack position as required.
• Use a back and forth motion to remove
the hub cap. Do not use a twisting mo-
CAUTION!
tion when removing the hub cap, dam-
age to the hub cap; finish may occur.
• The rear hubcaps on the dual rear wheel
has two pry off notches. Make sure that
the hook of the jack handle driver is
located squarely in the cap notch before
attempting to pull off.
Reinstalling The Jack And Tools
1500 Series Trucks
1. Tighten the jack all the way down by turning the jack turn-screw clockwise un-
til the jack is snug.
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2500/3500 Series Trucks
1. Tighten the jack all the way down byturning the jack turn-screw clockwise un-
til the jack is snug.
2. Position the jack and tools into bracket assembly. Make sure the lug wrench is
under the jack near the jack turn-screw.
Snap tools into bracket assembly clips.
Install the jack into bracket assembly and
turn screw until jack is snug into bracket
assembly.
3. Place the jack and tool bracket assembly in the storage position holding the jack by
the jack turn-screw, slip the jack and tools
under the seat so that the bottom slot
engages into the fastener on the floor. NOTE:
Ensure that the jack and tool bracket
assembly slides into the front hold down
location.
4. Turn the wing bolt clockwise to secure to the floor pan. Reinstall the plastic cover.Hub Caps/Wheel Covers — If
Equipped
The hub caps must be removed before raising
the vehicle off the ground.
CAUTION!
Use extreme caution when removing the
front and rear center caps. Damage can
occur to the center cap and/or the wheel if
screwdriver type tools are used. A pulling
motion, not a pry off motion, is recom-
mended to remove the caps.
For single rear wheel (SRW) models, use the
flat blade on the end of the lug wrench to pull
the hub cap off. Insert the blade end into the
pull off notch and carefully pull the hub cap
off with a back and forth motion.
On 3500 models with dual rear wheels
(DRW), you must first remove the hub caps.
The jack handle driver has a hook at one end
that will fit in the pull off notch of the rear
hub caps. Position the hook and pull straight
out on the ratchet firmly. The hub cap should
pop off. The wheel skins can now be removed.
For the front hub cap, use the flat blade on
Floor Fastener Location
217
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the end of the lug wrench to pull the caps off.
The wheel skin can now be removed.
CAUTION!
• Use a pulling motion to remove the hubcap. Do not use a twisting motion when
removing the hub cap, damage to the
hub cap; finish may occur.
• The rear hub caps on the dual rear wheel
has two pull off notches. Make sure that
the hook of the jack handle driver is
located squarely in the cap notch before
attempting to pull off.
You must use the flat end of the lug wrench to
pull off the wheel skins. Locate the hub cap
pull notches (2 notches on each cap). Insert
the flat tip completely and using a back and
forth motion, loosen the wheel skin. Repeat
this procedure around the tire until the skin
pops off.
Replace the wheel skins first using a rubber
mallet. When replacing the hub caps, tilt the
cap retainer over the lug nut bolt circle and strike the high side down with a rubber mal-
let. Be sure that the hub caps and wheel
skins are firmly seated around the wheel.JUMP STARTING
If your vehicle has a discharged battery, it can
be jump started using a set of jumper cables
and a battery in another vehicle, or by using a
portable battery booster pack. Jump starting
can be dangerous if done improperly, so
please follow the procedures in this section
carefully.
WARNING!
Do not attempt jump starting if the battery
is frozen. It could rupture or explode and
cause personal injury.
CAUTION!
Do not use a portable battery booster pack
or any other booster source with a system
voltage greater than 12 Volts or damage to
the battery, starter motor, alternator or
electrical system may occur.NOTE:
When using a portable battery booster pack,
follow the manufacturer's operating instruc-
tions and precautions.
Preparations For Jump Start
The battery in your vehicle is located in the
front of the engine compartment, behind the
left headlight assembly.
Positive Jumping Location
IN CASE OF EMERGENCY
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WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
pressure cap when the radiator or coolant
bottle is hot.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop
the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer
drops back into the normal range. If the
pointer remains on HOT (H), and you hear
continuous chimes, turn the engine off
immediately and call for service.
GEAR SELECTOR OVERRIDE —
6-SPEED TRANSMISSION
If a malfunction occurs and the gear selector
cannot be moved out of the PARK position,
you can use one of the following procedures
to temporarily move the gear selector.
Column Gear Selector — If
Equipped
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full upposition.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the access port (ringed circle) on the bottom
of the steering column, and push and hold
the override release lever up. 6. Move the gear selector to the NEUTRAL
position.
7. The vehicle may then be started in NEUTRAL.
Shift Lock Manual Override Access Port
221
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2. Rotate the Manual Park Release leverforward to its original position, until the
locking tab snaps into place to secure the
lever.
3. Pull gently on the tether strap to confirm that the lever is locked in its stowed
position.
4. Re-install the access cover.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand,
or snow, it can often be moved using a rock-
ing motion. Turn the steering wheel right and
left to clear the area around the front wheels.
Then shift back and forth between DRIVE
and REVERSE (with automatic transmission)
or SECOND GEAR and REVERSE (with
manual transmission), while gently pressing
the accelerator. Use the least amount of ac-
celerator pedal pressure that will maintain
the rocking motion, without spinning the
wheels or racing the engine. NOTE:
For trucks equipped with 8-speed automatic
transmission: Shifts between DRIVE and RE-
VERSE can only be achieved at wheel speeds
of 5 mph (8 km/h) or less. Whenever the
transmission remains in NEUTRAL for more
than two seconds, you must press the brake
pedal to engage DRIVE or REVERSE.
NOTE:
Push the "ESC Off" switch, to place the Elec-
tronic Stability Control (ESC) system in "Par-
tial Off" mode, before rocking the vehicle.
Refer to “Electronic Brake Control” in
“Safety” in the Owner’s Manual for further
information. Once the vehicle has been
freed, push the "ESC Off" switch again to
restore "ESC On" mode.
WARNING!
Fast spinning tires can be dangerous.
Forces generated by excessive wheel
speeds may cause damage, or even failure,
of the axle and tires. A tire could explode
and injure someone. Do not spin your
vehicle's wheels faster than 30 mph
(48 km/h) or for longer than 30 seconds
continuously without stopping when you
WARNING!
are stuck and do not let anyone near a
spinning wheel, no matter what the speed.
CAUTION!
• Racing the engine or spinning the
wheels may lead to transmission over-
heating and failure. Allow the engine to
idle with the transmission in NEUTRAL
for at least one minute after every five
rocking-motion cycles. This will mini-
mize overheating and reduce the risk of
clutch or transmission failure during
prolonged efforts to free a stuck vehicle.
• When “rocking” a stuck vehicle by shift- ing between DRIVE/2nd gear and RE-
VERSE, do not spin the wheels faster
than 15 mph (24 km/h), or drivetrain
damage may result.
• Revving the engine or spinning the wheels too fast may lead to transmission
overheating and failure. It can also dam-
age the tires. Do not spin the wheels
above 30 mph (48 km/h) while in gear
(no transmission shifting occurring).
IN CASE OF EMERGENCY
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TOWING A DISABLED VEHICLE
This section describes procedures for towing
a disabled vehicle using a commercial towing
service. If the transmission and drivetrain are
operable, disabled vehicles may also be
towed as described under “Recreational Tow-
ing” in the “Starting And Operating” section.NOTE:
Vehicles equipped with air suspension must
be placed in Transport mode, before tying
them down (from the body) on a trailer or
flatbed truck. Refer to "Air Suspension" in
"Starting And Operating" for more informa-
tion. If the vehicle cannot be placed in Trans-
port mode (for example, engine will not run),
tie-downs must be fastened to the axles (not
to the body). Failure to follow these instruc-
tions may cause fault codes to be set and/or
cause loss of proper tie-down tension.
Towing Condition Wheels OFF The Ground
2WD Models4WD Models
Flat Tow NONE If transmission is operable:
• Transmission in NEUTRAL
• 30 mph (48 km/h) max
• 15 miles (24 km) maxdistance •
Auto Transmission in PARK
• Manual Transmission in gear
(NOT NEUTRAL)
• Transfer Case in NEUTRAL
• Tow in FORWARDdirection
Wheel Lift Or Dolly Tow Front
NOT ALLOWED
Rear OK
NOT ALLOWED
Flatbed ALL
BEST METHOD BEST METHOD
CAUTION!
• Do not use sling type equipment when
towing. Vehicle damage may occur.
CAUTION!
•When securing the vehicle to a flat bed
truck, do not attach to front or rear sus-
CAUTION!
pension components. Damage to your ve-
hicle may result from improper towing.
225
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Two-Wheel Drive Models
The manufacturer recommends towing your
vehicle with all four wheelsOFFthe ground
using a flatbed.
If flatbed equipment is not available, and the
transmission is operable, the vehicle may be
towed (with rear wheels on the ground) under
the following conditions:
• The transmission must be in NEUTRAL. Refer to "Manual Park Release" in this sec-
tion for instructions on shifting the
8–speed transmission to NEUTRAL when
the engine is OFF.
• The towing speed must not exceed 30 mph (48 km/h).
• The towing distance must not exceed 15 miles (24 km) for 6–speed transmis-
sion, or 30 miles (48 km) for 8–speed
transmission.
If the transmission is not operable, or the
vehicle must be towed faster than 30 mph
(48 km/h) or farther than 15 miles (24 km)
for 6–speed transmission, or 30 miles
(48 km) for 8–speed transmission, tow with
the rear wheels OFFthe ground. Acceptable methods are to tow the vehicle on a flatbed,
or with the front wheels raised and the rear
wheels on a towing dolly, or (when using a
suitable steering wheel stabilizer to hold the
front wheels in the straight position) with the
rear wheels raised and the front wheels on the
ground.
CAUTION!
Towing this vehicle in violation of the
above requirements can cause severe en-
gine and/or transmission damage. Damage
from improper towing is not covered under
the New Vehicle Limited Warranty.
Four-Wheel Drive Models
The manufacturer recommends towing with
all wheels
OFFthe ground. Acceptable meth-
ods are to tow the vehicle on a flatbed or with
one end of vehicle raised and the opposite
end on a towing dolly.
If flatbed equipment is not available, and the
transfer case is operable, the vehicle may be
towed (in the forward direction, with ALL
wheels on the ground), IFthe transfer case is
in NEUTRAL and the transmission is in PARK (for automatic transmissions) or in gear (NOT
in NEUTRAL, for manual transmissions). Re-
fer to “Recreational Towing” in “Starting And
Operating” for further information and de-
tailed instructions.
CAUTION!
• Front or rear wheel lifts must not be used
(if the remaining wheels are on the
ground). Internal damage to the trans-
mission or transfer case will occur if a
front or rear wheel lift is used when
towing.
• Towing this vehicle in violation of the
above requirements can cause severe
transmission and/or transfer case dam-
age. Damage from improper towing is
not covered under the New Vehicle Lim-
ited Warranty.
IN CASE OF EMERGENCY
226
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SERVICING AND MAINTENANCE
SCHEDULED SERVICING —
GASOLINE ENGINE.............230
Maintenance Plan — Gasoline Engine. .231
Heavy Duty Use Of The Vehicle ......234
SCHEDULED SERVICING —
1500 3.0L DIESEL ENGINE........234
Maintenance Plan — Diesel Fuel Up To
B5 Biodiesel (1500 Diesel) ........235
Additional Maintenance — B6 To
B20 Biodiesel (1500 Diesel) .......237
SCHEDULED MAINTENANCE —
6.7L CUMMINS DIESEL ENGINE .....237
Oil Change Indicator System —
Cummins Diesel...............238
Perform Service Indicator —
Cummins Diesel ..............239
Maintenance Plan — Cummins Diesel
Engine .....................239
ENGINE COMPARTMENT .........243
3.6L Engine.................243
5.7L Engine .................244
6.4L Engine .................245
3.0L Diesel Engine .............246
6.7L Diesel Engine — Six-Speed 68RFE
(2500/3500 Models) ............247
6.7L Diesel Engine — Six-Speed AS69RC
HD (3500/Chassis Cab Models) .....248
DEALER SERVICE — 3.0L DIESEL . . . .249
Engine Air Cleaner Filter.........249
Draining Fuel/Water Separator Filter . .249
Underbody Mounted Fuel Filter
Replacement .................250
Priming If The Engine Has Run Out Of
Fuel ......................251
DEALER SERVICE — 6.7L DIESEL
ENGINE ................... .252
Engine Air Cleaner Filter.........252Draining Fuel/Water Separator Filter . .253
Engine Mounted Fuel Filter
Replacement
.................254
Underbody Mounted Fuel Filter
Replacement .................255
Priming If The Engine Has Run Out Of
Fuel ......................256
HOISTING ................. .257
TIRES .................... .257
Tire Safety Information..........257
Tires — General Information .......264
Tire Types ...................268
Spare Tires — If Equipped .........269
Wheel And Wheel Trim Care .......271
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES . . . .272
Treadwear...................272
Traction Grades ...............273
Temperature Grades .............273
SERVICING AND MAINTENANCE
229