warning Ram 3500 2011 Diesel Supplement

normal, turn the engine off immediately and call for
service. Refer to “What To Do In Emergencies/If Your
Engine Overheats” in the Owner’s Manual for more
information.
•SERV 4WD Warning LightThis light monitors the electric shift 4WD sys-
tem. If the SERV 4WD warning light stays on or
comes on during driving, it means that the
4WD system is not functioning properly and
that service is required.
•Transmission Temperature Warning Light This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as four-wheel drive
operation (e.g., snow plowing, off-road operation). If this light comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
CAUTION!
Continuous driving with the “Transmission Tem-
perature Warning Light” illuminated will eventually
cause severe transmission damage or transmission
failure.
WARNING!
In some circumstances, the “Transmission Tempera-
ture Warning Light” under continued operation,
could cause the fluid to boil over, come in contact
with hot engine or exhaust components and cause a
fire.
26 UNDERSTANDING YOUR INSTRUMENT PANEL

3. Turn the ignition switch to the OFF position.
NOTE:If the indicator message illuminates when you
start the engine, the oil change indicator system did not
reset. If necessary, repeat these steps.
Diesel Exhaust Fluid (DEF) Warning Messages –
Chassis Cab Only
Your vehicle will begin displaying warning messages
when the DEF level reaches a driving range of approxi-
mately 1,000 miles (1 609 km). If the following warning
message sequence is ignored, your vehicle will not start
unless DEF is added.
•Low DEF Refill Soon – This message will display
when the low level is reached, during vehicle start up,
and with increased frequency during vehicle opera-
tion. It will be accompanied by a single chime. Ap-
proximately 6 gallons (23 Liters) of DEF is required to
refill the tank when this message is initially displayed.
•Refill DEF Engine Will Not Restart In XXX Miles –
This message will continuously display if the “Low
DEF Refill Soon” message is ignored, and the fre-
quency of occurance of the chime will increase unless
up to 2 gallons (7.5 Liters) of DEF is added to the tank.
The engine will not restart if the mileage counter
reaches zero.
•Refill DEF Engine Will Not Start – This message will
continuously display when the counter reaches zero,
and will be accompanied by a periodic chime. The
engine will not start after it has been turned off unless
up to 2 gallons (7.5 Liters) of DEF is added to the tank.
NOTE: A minimum of up to 2 gallons (7.5 Liters) may
be required to restart the vehicle. Although the vehicle
will continue to operate while this warning message is
initially displayed, the engine will not restart the next
time the vehicle is shut off.
28 UNDERSTANDING YOUR INSTRUMENT PANEL

Diesel Exhaust Fluid (DEF) Fault Warning
Messages – Chassis Cab Only
There are three different messages if the vehicle detects
that the DEF system has been filled with a fluid other
than DEF, component failures, or tampering has been
detected. The vehicle will not start if the DEF system is
not serviced within 750 miles (1 207 km) of the fault being
detected.
When the DEF system needs to be serviced the following
warnings will display:
•Service DEF System – See Dealer— This message
will display when the fault is initially detected, each
time the vehicle is started, and periodically during
driving. The message will be accompanied by a single
chime. We recommend you drive to your nearest
authorized dealer and have your vehicle serviced as
soon as possible.
•Service DEF System Engine Will Not Start In
500 Miles – See Dealer — This message will display if
the DEF system has not been serviced within 250 miles
after the “Service DEF System – See Dealer” message is
displayed. This message will continuously display
until the mileage counter reaches zero, and will be
accompanied by a periodic chime. The message will
continue to countdown until it reaches zero unless the
vehicle is serviced. We recommend you drive to your
nearest authorized dealer and have your vehicle ser-
viced immediately.
•Service DEF System Engine Will Not Start – See
Dealer — This message will continuously display
when the mileage counter reaches zero, and will be
accompanied by a periodic chime. The engine will not
restart after it has been turned off, your vehicle will
require towing, see your authorized dealer for service.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 29

1. Turn the ignition switch ON.
2. Press the UP or DOWN button until the Setup
(Customer-Programmable Features) menu is reached,
then press the SELECT button.3. Press the DOWN button until the “Compass Variance”
message is displayed in the EVIC, then press the SELECT
button. The last variance zone number displays in the
EVIC.
4. Press and release the SELECT button until the proper
variance zone is selected, according to the map.
5. Press and release the RETURN button to exit.
Customer-Programmable Features (System
Setup)
Personal Settings allows you to set and recall features
when the transmission is in PARK. If the transmission is
out of PARK or the vehicle begins moving, a warning
message
SYSTEM SETUP NOT AVAILABLE, is fol-
lowed in three seconds by, VEHICLE NOT IN PARK.
Press and release the UP or DOWN button until Setup
displays in the EVIC.
Compass Variance Map
34 UNDERSTANDING YOUR INSTRUMENT PANEL

STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few minutes between such
intervals will protect the starter from overheating.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
Manual Transmission – If Equipped
Apply the parking brake, place the shift lever in NEU-
TRAL and press the clutch pedal to the floor before
starting the vehicle. This vehicle is equipped with a
clutch interlocking ignition system. It will not start unless
the clutch is fully pressed.
Automatic Transmission – If Equipped
Start the engine with the shift lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
Tip Start Feature
Do notpress the accelerator. Turn the ignition switch
briefly to the START position and release it. The starter
motor will continue to run but will automatically disen-
gage when the engine is running.
Extreme Cold Weather
The Cummins diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
•The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110–115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
44 STARTING AND OPERATING

•When a diesel engine is allowed to run out of fuel or
the fuel gels at low temperatures, air is pulled into the
fuel system. If your engine has run out of fuel, refer to
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for
further information.
Starting Fluids
WARNING!
Starting fluids or flammable liquids are never to be
used in the Cumminsdiesel engine (see Warning
label). Never pour diesel fuel, flammable liquid,
starting fluids (ether) into the air cleaner canister, air
intake piping, or turbocharger inlet in an attempt to
start the vehicle. This could result in a flash fire and
explosion causing serious personal injury and engine
damage. The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION – DIESEL ENGINE
Observe the following when the engine is operating.
•All message center lights are off.
•Malfunction Indicator Light (MIL) is off.
•Engine oil pressure is above 10 psi (69 kPa) at idle.
•Voltmeter operation:
4
STARTING AND OPERATING 49

•Up Steep Hills —
Select a lower transmission gear, but try and keep the
torque converter clutch engaged.
•Air Conditioning —
Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM ............... 10psi(69kPa)
Full speed and load .............. 30psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
•engine misfiring or vibrating severely
•sudden loss of power
•unusual engine noises
•fuel, oil or coolant leaks
•sudden change, outside the normal operating range, in
the engine operating temperature
•excessive smoke
•oil pressure drop
56 STARTING AND OPERATING

ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the heater
cord to a ground-fault interrupter protected 110–115 Volt
AC electrical outlet with a grounded, three-wire exten-
sion cord.
The engine block heater cord is routed under the hood to
the right side and can be located just behind the grille
near the headlamp.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized MOPAR
dealer.
The block heater must be plugged in at least one hour to
have an adequate warming effect on the coolant.WARNING!
Remember to disconnect the cord before driving.
Damage to the 110–115 Volt electrical cord could
cause electrocution.
NOTE: The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C), engine
block heater usage is recommended.
For ambient temperatures below –20°F (-29°C), engine
block heater usage is required.
4
STARTING AND OPERATING 57

WARNING!
Do not use the exhaust brake feature when driving in
icy or slippery conditions as the increased engine
braking can cause the rear wheels to slide and the
vehicle to swing around with the possible loss of
vehicle control, which may cause an accident possi-
bly resulting in personal injury or death.
NOTE: For optimum braking power it is recommended
to use the exhaust brake while in TOW/HAUL mode.
The purpose of the exhaust brake (engine braking) fea-
ture is to supply negative (braking) torque to the engine.
Typically, the engine braking is used for, but not limited
to, vehicle towing applications where vehicle braking can
be achieved by the internal engine power, thereby spar-
ing the mechanical brakes of the vehicle. Benefits of the exhaust brake are:•vehicle driving control
•reduced brake fade
•longer brake life
•faster cab warm-up.
The exhaust brake feature can also be used to reduce the
engine warm up time. To use the exhaust brake as a
warm-up device, the vehicle must be stopped or moving
less than 5 mph (8 km/h), the exhaust brake switch must
be in the ON position, and the coolant temperature must
be below 180°F (82°C) and ambient temperature below
60°F (16°C).
4
STARTING AND OPERATING 59

AUTOMATIC TRANSMISSION — IF EQUIPPED
CAUTION!
Damage to the transmission may occur if the follow-
ing precautions are not observed:
•Shift into PARK only after the vehicle has come to
a complete stop.
•Shift into or out of REVERSE only after the
vehicle has come to a complete stop and the engine
is at idle speed.
•Do not shift from REVERSE, PARK, or NEUTRAL
into any forward gear when the engine is above
idle speed.
•Before shifting into any gear, make sure your foot
is firmly on the brake pedal.
WARNING!
•Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, you should
always shift the transmission into PARK, remove
the key fob from the ignition, and apply the
parking brake. Once the key fob is removed from
the ignition, the shift lever is locked in the PARK
position, securing the vehicle against unwanted
movement. Furthermore, you should never leave
unattended children inside a vehicle.(Continued)
60 STARTING AND OPERATING