fuel Ram 3500 2011 Workshop Manual

MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment — 3.7L............. 516
Engine Compartment — 4.7L............. 517
Engine Compartment — 5.7L............. 518
Onboard Diagnostic System (OBD II)....... 519
▫Loose Fuel Filler Cap Message........... 519
Emissions Inspection And Maintenance
Programs............................ 520
Replacement Parts..................... 521
Dealer Service........................ 522Maintenance Procedures................. 522
▫Engine Oil......................... 523
▫Engine Oil Filter..................... 525
▫Engine Air Cleaner Filter............... 526
▫Maintenance-Free Battery.............. 526
▫Air Conditioner Maintenance............ 528
▫Front Driveshaft Lubrication – 2500/3500
(Four-Wheel Drive) Models (Ram Trucks
Only)............................. 529
7

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL).” It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and drivability. The
vehicle must be serviced before any emissions
tests can be performed.
•If the MIL is flashing, while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap Message
If the vehicle diagnostic system determines
that the fuel filler cap is loose, improperly
installed, or damaged, a loose gascap indicator
will display in the EVIC telltale display area.
Refer to “Electronic Vehicle Information Center (EVIC) in
“Understanding Your Instrument Panel” for further in-
formation. Tighten the fuel filler cap properly and press
7
MAINTAINING YOUR VEHICLE 519

the SELECT button to turn off the message. If the
problem continues, the message will appear the next time
the vehicle is started.
A loose, improperly installed, or damaged fuel filler cap
may also turn on the Malfunction Indicator Light (MIL).
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states that require an Inspection and Mainte-
nance (I/M), this check verifies the “Malfunction
Indicator Light (MIL)” is functioning and is not
on when the engine is running, and that the OBD II
system is ready for testing.Normally, the OBD II system will be ready. The OBD II
system maynotbe ready if your vehicle was recently
serviced, recently had a dead battery or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if your vehicle’s OBD II system is ready, you must
do the following:
1. Turn the ignition switch to the ON position, but do not
crank or start the engine.
2. If you crank or start the engine, you will have to start
this test over.
3. As soon as you turn the ignition switch to the ON
position, you will see the MIL symbol come on as part of
a normal bulb check.
520 MAINTAINING YOUR VEHICLE

CAUTION! (Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended maintenance
intervals. Do not use chemical flushes in these
components as the chemicals can damage your
engine, transmission, power steering or air condi-
tioning. Such damage is not covered by the New
Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals, such as every fuel stop.The best time to check the engine oil level is about five
minutes after a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the
dipstick. Adding one quart of oil when the reading is at
the bottom of the SAFE zone will result in a reading at the
top of the safe zone on these engines.
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
Change Engine Oil
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance.
Refer to “Maintenance Schedule” for further information.
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MAINTAINING YOUR VEHICLE 523

NOTE: Under no circumstances should oil change
intervals exceed 8,000 miles (13 000 km) or six months,
whichever occurs first.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API Certified and meet
the requirements of Chrysler Material Standard MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends
API Certified engine oils.
CAUTION!
Do not use chemical flushes in your engine oil as the
chemicals can damage your engine. Such damage is
not covered by the New Vehicle Limited Warranty.
Engine Oil Viscosity (SAE Grade)
SAE 5W-20 engine oil is recommended for all operating
temperatures. This engine oil improves low temperature
starting and vehicle fuel economy. The engine oil filler
cap also shows the recommended engine oil viscosity for
your engine. For information on engine oil filler cap
location, refer to “Engine Compartment” in “Maintaining
Your Vehicle” for further information.
NOTE:Vehicles equipped with a 5.7L engine must use
SAE 5W-20 oil. Failure to do so may result in improper
operation of the Multi-Displacement System (MDS). Re-
fer to “Multi-Displacement System” in “Starting and
Operating” for further information.
524 MAINTAINING YOUR VEHICLE

WARNING!
•Exhaust gases can injure or kill. They contain
carbon monoxide (CO), which is colorless and
odorless. Breathing it can make you unconscious
and can eventually poison you. To avoid breathing
CO, refer to “Safety Tips/Exhaust Gas” in “Things
To Know Before Starting Your Vehicle” for further
information.
•A hot exhaust system can start a fire if you park
over materials that can burn. Such materials might
be grass or leaves coming into contact with your
exhaust system. Do not park or operate your ve-
hicle in areas where your exhaust system can
contact anything that can burn.
CAUTION!
•The catalytic converter requires the use of un-
leaded fuel only. Leaded gasoline will destroy the
effectiveness of the catalyst as an emissions con-
trol device and may seriously reduce engine per-
formance and cause serious damage to the engine.
•Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition.
In the event of engine malfunction, particularly
involving engine misfire or other apparent loss of
performance, have your vehicle serviced promptly.
Continued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
532 MAINTAINING YOUR VEHICLE

Cavity Cartridge
FuseMini
FuseDescription
M19 25 Amp
NaturalAutomatic Shutdown
1 and 2
M20 15 Amp
BlueInstrument Cluster
Interior Lighting /Sw
Steering Wheel/Sw
Bank
M21 20 Amp
YellowAutomatic Shutdown
3
M22 10 Amp
RedHorns (Low/High) –
Right
M23 10 Amp
RedHorns (Low/High) –
Left
M25 20 Amp
YellowFuel Pump Motor/
Diesel Lift Pump – If
Equipped
M26 10 Amp
RedSpareCavity Cartridge
FuseMini
FuseDescription
M27 10 Amp
RedIgnition Switch
M28 15 Amp
BluePowertrain Control
Module
M29 10 Amp
RedTire Pressure Monitor
M30 15 Amp
BlueJ1962 Diag Connector
M32 10 Amp
RedAirbag Module
M33 10 Amp
RedPowertrain Control
Module
M34 10 Amp
RedPark Assist Module/
Climate Control Sys-
tem Module/IR
Sensor/Compass
Module
556 MAINTAINING YOUR VEHICLE

FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)
1500 Regular Cab Shortbed/Crew Quad Cab Models 26 Gallons 98 Liters
1500 Regular Cab Longbed/Crew Quad Cab Models
(Optional)32 Gallons 121 Liters
2500/3500 Shortbed Models 34 Gallons 129 Liters
2500/3500 Longbed Models 35 Gallons 132 Liters
Engine Oil with Filter
3.7L Engine (SAE 5W-20, API Certified) 5 Quarts 4.7 Liters
4.7L Engine (SAE 5W-20, API Certified) 6 Quarts 5.7 Liters
5.7L Engine (SAE 5W-20, API Certified) 7 Quarts 6.6 Liters
5.7L Engine (SAE 5W-30, API Certified). For 2500/
3500 trucks operating under a gross combined weight
ratinggreaterthan 14,000 lbs (6 350 kg).7 Quarts 6.6 Liters
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MAINTAINING YOUR VEHICLE 569

FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MOPARAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT
(Hybrid Organic Additive Technology) or equivalent.
Engine Oil Use API Certified SAE 5W-20 Engine Oil, meeting the requirements
of Chrysler Material Standard MS-6395. Refer to your engine oil
filler cap for correct SAE grade.
Engine Oil – For 2500/3500 trucks operat-
ing under a gross combined weight rating
greaterthan 14,000 lbs/(6,350 kg.)Use API Certified SAE 5W-30 Engine Oil, meeting the requirements
of Chrysler Material Standard MS-6395. Refer to your engine oil
filler cap for correct SAE grade.
Engine Oil Filter MOPAREngine Oil Filter or equivalent.
Spark Plugs – 3.7L Engine ZFR6F-11G (Gap 0.043 in [1.09 mm])
Spark Plugs – 4.7L Engine Upper Bank — FR8TE2 (Gap 0.039 in [.99 mm]) Lower Bank —
FR8T1332 (Gap 0.051 in [1.30 mm])
Spark Plugs – 5.7L Engine LZFR5C–11 (Gap 0.043 in [1.09 mm])
Fuel Selection – 3.7L and 4.7L Engines 87 Octane
Fuel Selection – 5.7L Engine 87 Octane Acceptable - 89 Octane Recommended
7
MAINTAINING YOUR VEHICLE 571

NOTE:
•The oil change indicator message will not monitor the
time since the last oil change. Change your vehicle’s
oil if it has been six months since your last oil change
even if the oil change indicator message is NOT
illuminated.
•Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
•Under no circumstances should oil change intervals
exceed 8,000 miles (13 000 km) or six months, which-
ever comes first.
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone other
than your authorized dealer, the message can be reset by
referring to the steps described under “Electronic Vehicle
Information Center (EVIC)/Oil Change Required” in“Understanding Your Instrument Panel” or under “In-
strument Cluster Description/Odometer/Trip Odom-
eter” in “Understanding Your Instrument Panel” for
further information.
At Each Stop for Fuel
•Check the engine oil level about five minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.8
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SMAINTENANCE SCHEDULES 575