warning Ram 3500 2016 Diesel Supplement

A MESSAGE FROM FCA US LLC
FCA US LLC welcomes you as a turbocharged diesel-
powered truck owner. Your diesel truck will sound, feel,
drive, and operate differently from a gasoline-powered
truck. It is important that you read and understand this
manual.
Almost 100% of the heavy trucks in the United States and
Canada are diesel-powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine.NOTE:
•
Some aftermarket products may cause severe engine/
transmission and/or exhaust system damage. Your
vehicle’s Powertrain Control Systems can detect and
store information about vehicle modifications that
increase horsepower and torque output such as
whether or not performance-enhancing powertrain
components, commonly referred to as downloaders,
power boxes, or performance chips have been used.
• Any chassis/suspension or tire size modifications to
the vehicle will effect the performance of the Adaptive
Cruise Control and Forward Collision Warning Sys-
tem.
This information cannot be erased and will stay in the
system’s memory even if the modification is removed.
This information can be retrieved by FCA US LLC, and
service and repair facilities, when servicing your vehicle.
8 INTRODUCTION

•Fuel meets minimum requirement
• System not disabled from previous remote start event
• Vehicle security alarm not active
• Water In Fuel Indicator Light is not illuminated
• “Wait To Start” telltale is not illuminated
WARNING!
•Do not start or run an engine in a closed garage or
confined area. Exhaust gas contains Carbon Mon-
oxide (CO) which is odorless and colorless. Carbon
Monoxide is poisonous and can cause serious in-
jury or death when inhaled.
• Keep Remote Keyless Entry (RKE) transmitters
away from children. Operation of the Remote Start
System, windows, door locks or other controls
could cause serious injury or death.
ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period due
to its construction. Normal operation is allowed, provid-
ing the following recommendations are followed:
• Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolonged
periods.
• Use the appropriate transmission gear to prevent
engine lugging.
• Observe vehicle oil pressure and temperature indica-
tors.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-
ing or towing significant weight.
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13

UNDERSTANDING YOUR INSTRUMENT PANEL
CONTENTS
INSTRUMENT CLUSTER — BASE (EVIC) .....16
 INSTRUMENT CLUSTER — PREMIUM (DID) . . .19
 WARNING AND INDICATOR LIGHTS ........22
▫ Yellow Telltale Indicator Lights .............23
 ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC) ...............................25
▫ Electronic Vehicle Information Center (EVIC)
Displays — 3.5” Display .................26
▫ Diesel Particulate Filter (DPF) Messages ......32
▫ Diesel Exhaust Fluid (DEF) Warning Messages . .34 ▫
Diesel Exhaust Fluid (DEF) Fault Warning
Messages ............................35
▫ EVIC/DID Displays .....................37
▫ Oil Life Reset .........................38
▫
Vehicle Information (Customer Information
Features) .............................39
DRIVER INFORMATION DISPLAY (DID) ......41
▫ Vehicle Information (Customer Information
Features) ............................42
▫ Oil Life Reset .........................44
▫ Driver Information Display (DID) —
7” Display ...........................45
3

1. Tachometer•Indicates the engine speed in revolutions per minute
(RPM x 1000).
2. Electronic Vehicle Information Center (EVIC) Display •When the appropriate conditions exist, this display
shows the Electronic Vehicle Information Center
(EVIC) messages. Refer to “Electronic Vehicle Infor-
mation Center” in “Understanding Your Instrument
Panel” for further information.
3. Speedometer •Indicates vehicle speed.
4. Fuel Gauge •The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located. 5. DEF Gauge
•The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle opera-
tion and emissions compliance. If something is
wrong with the gauge, a DEF Warning Message or
Malfunction Indicator Light (MIL) will be displayed.
More information is available in the Electronic Ve-
hicle Information (EVIC) or Driver Information Dis-
play (DID) section under the heading of Diesel
Exhaust Fluid (DEF) Warning Messages.
NOTE:
• The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 17

1. Tachometer•Indicates the engine speed in revolutions per minute
(RPM x 1000).
2. Engine Coolant Temperature •This gauge shows the engine coolant temperature.
The gauge pointer will likely show higher tempera-
tures when driving in hot weather, up mountain
grades, or in heavy stop and go traffic. If the red
Warning Light turns on while driving, safely bring
the vehicle to a stop, and turn off the engine. DO
NOT operate the vehicle until the cause is corrected.CAUTION!
Driving with a hot engine cooling system could damage
your vehicle. If the temperature gauge reads “H” pull
over and stop the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops back into
the normal range. If the pointer remains on the “H”,
turn the engine off immediately and call an authorized
dealer for service.
WARNING!
A hot engine cooling system is dangerous. You or others
could be badly burned by steam or boiling coolant. You
may want to call an authorized dealer for service if your
vehicle overheats. If you decide to look under the hood
yourself, see “Maintaining Your Vehicle.” Follow the
warnings under the “Cooling System Pressure Cap”
paragraph.
20 UNDERSTANDING YOUR INSTRUMENT PANEL

3. Oil Pressure Gauge•The pointer should always indicate some oil pres-
sure when the engine is running. A continuous high
or low reading under normal driving conditions may
indicate a lubrication system malfunction. Immedi-
ate service should be obtained from an authorized
dealer.
4. Speedometer •Indicates vehicle speed.
5. Fuel Gauge •The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located. 6. Driver Information Display (DID)
•When the appropriate conditions exist, this display
shows the Driver Information Display (DID) mes-
sages. Refer to “Driver Information Display” in
“Understanding Your Instrument Panel” for further
information.
7. DEF Gauge •The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle opera-
tion and emissions compliance. If something is
wrong with the gauge, a DEF Warning Message or
Malfunction Indicator Light (MIL) will be displayed.
More information is available in the Electronic Ve-
hicle Information (EVIC) or Driver Information Dis-
play (DID) section under the heading of Diesel
Exhaust Fluid (DEF) Warning Messages.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 21

NOTE:
•The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immediately update after
a refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the
DEF fluid and allow the gauge to update after a period
of run time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level for
several drives.
• Outside temperature can affect DEF consumption. In
cold conditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position and may not
move for extended periods of time. This is a normal
function of the system.WARNING AND INDICATOR LIGHTS
IMPORTANT: The warning / indicator lights switch on
in the instrument panel together with a dedicated mes-
sage and/or acoustic signal when applicable. These
indications are indicative and precautionary and as such
must not be considered as exhaustive and/or alternative
to the information contained in the Owner ’s Manual,
which you are advised to read carefully in all cases.
Always refer to the information in this chapter in the
event of a failure indication.
All active telltales will display first if applicable. The
system check menu may appear different based upon
equipment options and current vehicle status. Some
telltales are optional and may not appear.
22 UNDERSTANDING YOUR INSTRUMENT PANEL

•Electronic Speed Control SET
This light will turn on when the electronic
speed control is SET. For further information,
refer to “Electronic Speed Control” in “Under-
standing The Features Of Your Vehicle.”
• ERS Gear Limit
The highest available transmission gear is displayed in
the lower right corner of the Electronic Vehicle Informa-
tion Center (EVIC) whenever the Electronic Range Select
(ERS) feature is active. Use the +/- selector on the shift
lever or steering wheel to activate ERS. Refer to “Auto-
matic Transmission” in “Starting And Operating” for
further information.
5. EVIC Amber Telltales
• Low Fuel Telltale
When the fuel level reaches approximately 3.0 gal
(11.0 L) this light will turn on, and remain on until
fuel is added. •
Windshield Washer Fluid Low Indicator
This telltale will turn on to indicate the wind-
shield washer fluid is low.
• Low Coolant Level Indicator
This telltale will turn on to indicate the vehicle
coolant level is low.
• Transmission Temperature Warning Telltale
This telltale indicates that the transmission fluid
temperature is running hot. This may occur with
severe usage, such as trailer towing. If this telltale
turns on, safely pull over and stop the vehicle.
Then, shift the transmission into PARK and run the engine at
idle or faster until the light turns off.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 27

CAUTION!
Continuous driving with the Transmission Tempera-
ture Warning Light illuminated will eventually cause
severe transmission damage or transmission failure.
WARNING!
If you continue operating the vehicle when the
Transmission Temperature Warning Light is illumi-
nated you could cause the fluid to boil over, come in
contact with hot engine or exhaust components and
cause a fire.
• Air Suspension Payload Protection Telltale — If
Equipped This telltale will turn on to indicate that the
maximum payload may have been exceeded or
load leveling cannot be achieved at its current
ride height. Protection Mode will automatically be selected in
order to “protect” the air suspension system, air
suspension adjustment is limited due to payload.
• Water In Fuel Indicator Light — Diesel Only
The “Water In Fuel Indicator Light” will illu-
minate when there is water detected in the fuel
filters. If this light remains on, DO NOT start
the vehicle before you drain the water from the
fuel filters to prevent engine damage. Refer to “Mainte-
nance Procedures/Draining Fuel/Water Separator Fil-
ters” in “Maintaining Your Vehicle” for further
information.
• Wait To Start Light
The “Wait To Start” telltale will illuminate for ap-
proximately two seconds when the ignition is turned
to the RUN position. It’s duration may be longer based on
colder operating conditions. Vehicle will not initiate start
until telltale is out. Refer to “Starting Procedures” in “Start-
ing And Operating” for further information.
28 UNDERSTANDING YOUR INSTRUMENT PANEL

NOTE:The “Wait To Start” telltale may not illuminate if
the intake manifold temperature is warm enough.
• Low Diesel Exhaust Fluid Light
This telltale will turn on to indicate the Diesel
Exhaust Fluid (DEF) is low.
6. EVIC Red Telltales
• Door Ajar
This light will turn on to indicate that one or
more doors may be ajar.
• Oil Pressure Warning Light
This telltale indicates low engine oil pressure. If
the light turns on while driving, stop the vehicle
and shut off the engine as soon as possible. A chime will
sound when this light turns on. Do not operate the vehicle until the cause is corrected.
This light does not show how much oil is in the engine.
The engine oil level must be checked under the hood.
•
Oil Temperature Warning Light
This telltale indicates engine oil temperature is
high. If the light turns on while driving, stop
the vehicle and shut off the engine as soon as
possible.
• Charging System Light
This light shows the status of the electrical charg-
ing system. If the light stays on or comes on while
driving, turn off some of the vehicle’s non-essential
electrical devices or increase engine speed (if at idle). If
the charging system light remains on, it means that the
vehicle is experiencing a problem with the charging
system. Obtain SERVICE IMMEDIATELY. See an autho-
rized dealer.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 29