belt Ram 3500 2020 Workshop Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2020, Model line: 3500, Model: Ram 3500 2020Pages: 568
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SERVICING AND MAINTENANCE405
(Continued)
3. Tighten the fasteners (six) on the air cleaner filter assembly
Engine Air Cleaner Filter Inspection and
Replacement — Diesel Engine
Inspect engine air cleaner filter for dirt and or
debris, if you find evidence of either dirt or
debris you should change your air cleaner filter.
Engine Air Cleaner Filter Removal
1. Remove the screws from the air cleaner cover.
Air Cleaner Filter Cover
2. Lift the air cleaner cover to access the air
cleaner filter.
3. Remove the air cleaner filter element from the housing assembly.
Air Cleaner Filter
Engine Air Cleaner Filter Installation
NOTE:
Inspect and clean the housing if dirt or debris is
present before replacing the air filter element.
1. Install the air cleaner filter element into the housing assembly with the air cleaner filter
inspection surface facing downward.
2. Install the air cleaner cover onto the
housing assembly locating tabs.
3. Install screws to secure the air cleaner cover to the housing assembly.AIR CONDITIONER MAINTENANCE
For best possible performance, your air
conditioner should be checked and serviced by
an authorized dealer at the start of each warm
season. This service should include cleaning of
the condenser fins and a performance test.
Drive belt tension should also be checked at
this time.
1 — Air Cleaner Filter Cover
2 — Screws
1 — Air Cleaner Filter
2 — Air Cleaner Filter Inspection SurfaceWARNING!
Use only refrigerants and compressor lubri -
cants approved by the manufacturer for
your air conditioning system. Some unap -
proved refrigerants are flammable and can
explode, injuring you. Other unapproved
refrigerants or lubricants can cause the
system to fail, requiring costly repairs.
Refer to Warranty Information Book, for
further warranty information.7
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408SERVICING AND MAINTENANCE
6. Install the cabin air filter with the arrow on
the filter pointing toward the floor. When
installing the filter cover, press on each end
until you hear an audible click.
7. Reinstall the glove compartment on the hinges.
8. Pull the tension tether outward and reinstall the glove compartment past the travel stops
by pushing in on the glove compartment
sides.
Right Side Of Glove Compartment
NOTE:
Ensure the glove compartment door hinges and
glove compartment travel stops are fully
engaged. 9. Reattach the glove compartment tension
tether by inserting the tether clip in the
glove compartment and sliding the clip
away from the face of the glove
compartment door.
ACCESSORY DRIVE BELT INSPECTIONCAUTION!
The cabin air filter is identified with an arrow
to indicate airflow direction through the filter.
Failure to properly install the filter will result
in the need to replace it more often.
1 — Glove Compartment Travel Stop
2 — Glove Compartment Tension Tether
3 — Glove Compartment Door
WARNING!
Do not attempt to inspect an accessory
drive belt with vehicle running.
When working near the radiator cooling fan,
disconnect the fan motor lead. The fan is
temperature controlled and can start at any
time regardless of ignition mode. You could
be injured by the moving fan blades.
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge and
the proper equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a compe -
tent mechanic.
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SERVICING AND MAINTENANCE409
When inspecting accessory drive belts, small
cracks that run across ribbed surface of belt
from rib to rib, are considered normal. These
are not a reason to replace belt. However,
cracks running along a rib (not across) are not
normal. Any belt with cracks running along a rib
must be replaced. Also have the belt replaced if
it has excessive wear, frayed cords or severe
glazing.
Accessory Belt (Serpentine Belt)
Conditions that would require replacement:
Rib chunking (one or more ribs has sepa -
rated from belt body)
Rib or belt wear
Longitudinal belt cracking (cracks between
two ribs)
Belt slips
“Groove jumping" (belt does not maintain
correct position on pulley)
Belt broken (note: identify and correct
problem before new belt is installed)
Noise (objectionable squeal, squeak, or
rumble is heard or felt while drive belt is in
operation)
Some conditions can be caused by a faulty
component such as a belt pulley. Belt pulleys
should be carefully inspected for damage and
proper alignment.
Belt replacement on some models requires the
use of special tools, we recommend having your
vehicle serviced at an authorized dealer.
DRAINING FUEL/WATER SEPARATOR
F
ILTER — DIESEL ENGINE
There are two fuel filter assemblies. One is
located on the driver's side of the engine. The
best access to this water drain valve is from
under the hood. The second one is on the under
body, located in front of the rear axle above the
drive shaft on pick-up models. The Chassis Cab models second filter location is on the frame
behind the front axle. The best access to this
water drain valve is from under the vehicle.
If water is detected in the water separator while
the engine is running, or while the ignition
switch is in the ON position, the “Water In Fuel
Indicator Light” will illuminate and an audible
chime will be heard five times. At this point you
should stop the engine and drain the water from
both of the filters.
CAUTION!
Do not drain the fuel/water separator filter
when the engine is running.
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
CAUTION!
If the “Water In Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain water from the fuel filters to avoid
engine damage.
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450SERVICING AND MAINTENANCE
INTERIORS
SEATS AND FABRIC PARTS
Use Mopar Total Clean to clean fabric
upholstery and carpeting.
Stain Repel Fabric Cleaning Procedure — If
Equipped
Stain Repel seats may be cleaned in the
following manner:
Remove as much of the stain as possible by
blotting with a clean, dry towel.
Blot any remaining stain with a clean, damp
towel.
For tough stains, apply Mopar Total Clean, or
a mild soap solution to a clean, damp cloth
and remove stain. Use a fresh, damp towel to
remove soap residue.
For grease stains, apply Mopar Multi-Purpose
Cleaner to a clean, damp cloth and remove
stain. Use a fresh, damp towel to remove
soap residue.
Do not use any harsh solvents or any other
form of protectants on Stain Repel products.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with
chemical solvents or abrasive cleaners. This will
weaken the fabric. Sun damage can also
weaken the fabric.
If the belts need cleaning, use a mild soap
solution or lukewarm water. Do not remove the
belts from the vehicle to wash them. Dry with a
soft cloth.
Replace the belts if they appear frayed or worn
or if the buckles do not work properly.
NOTE:
If the belts retract slowly, inspect the upper
turning loop for soiling. If soiling is present,
clean with a wet soft cloth until all residue is
removed.
PLASTIC AND COATED PARTS
Use Mopar Total Clean to clean vinyl upholstery.
WARNING!
Do not use volatile solvents for cleaning
purposes. Many are potentially flammable,
and if used in closed areas they may cause
respiratory harm.
WARNING!
A frayed or torn belt could rip apart in a
collision and leave you with no protection.
Inspect the belt system periodically, checking
for cuts, frays, or loose parts. Damaged parts
must be replaced immediately. Do not
disassemble or modify the system. Seat belt
assemblies must be replaced after a collision
if they have been damaged (i.e., bent
retractor, torn webbing, etc.).
CAUTION!
Direct contact of air fresheners, insect
repellents, suntan lotions, or hand sani -
tizers to the plastic, painted, or decorated
surfaces of the interior may cause perma -
nent damage. Wipe away immediately.
Damage caused by these type of products
may not be covered by your New Vehicle
Limited Warranty.
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553
Belts, Seat
..................................................... 210Blind Spot Monitoring.................................... 153Body Builders Guide........................................ 12Body Mechanism Lubrication........................ 414B-Pillar Location............................................. 433Brake Assist System...................................... 145Brake Control System.................................... 145Brake Fluid.......................................... 421, 463Brake System...................................... 421, 452Fluid Check............................................... 421Master Cylinder......................................... 421Parking...................................................... 231Warning Light............................................ 131Brake/Transmission Interlock....................... 235Bulb Replacement......................................... 351Bulbs, Light.......................................... 212, 351
C
Cab Top Clearance Lights.............................. 357Camera.......................................................... 309Camera, AUX........................................ 311, 318Camera, Rear...................................... 309, 312Camper............................................................ 98Capacities, Antifreeze (Engine Coolant)......... 460Capacities, Fluid.................................. 459, 460Caps, Filler Oil (Engine)...................................... 396, 402Radiator (Coolant Pressure)...................... 419Car Washes................................................... 448Carbon Monoxide Warning.................. 209, 456
Cargo Light....................................................... 52Cellular Phone.............................................. 540Center High Mounted Stop Light................... 356Center Seat Storage Compartment.................. 81Charge Air Cooler.......................................... 421Chart, Tire Sizing........................................... 430Check Engine Light (Malfunction
Indicator Light).............................................. 143Checking Your Vehicle For Safety................. 209Checks, Safety.............................................. 209Child Restraint.............................................. 191Child RestraintsBooster Seats........................................... 194Child Seat Installation..................... 202, 204How To Stow An unused ALR Seat Belt.... 201Infant And Child Restraints....................... 192Locating The LATCH Anchorages.............. 199Lower Anchors And Tethers For Children.. 195Older Children And Child Restraints......... 193Seating Positions...................................... 195Clean Air Gasoline......................................... 454CleaningWheels..................................................... 442Climate Control................................................ 57Automatic.................................................... 61Manual........................................................ 57Cold Weather Operation............................... 217Compact Spare Tire...................................... 441Contract, Service.......................................... 549Cooling Pressure Cap (Radiator Cap)............ 419
Cooling System............................................. 417Adding Coolant (Antifreeze)...................... 418Coolant Level................................... 418, 420Cooling Capacity.............................. 459, 460Disposal Of Used Coolant......................... 420Drain, Flush, And Refill............................. 418Inspection................................................. 420Points To Remember................................ 420Pressure Cap............................................ 419Radiator Cap............................................. 419Selection Of Coolant (Antifreeze).... 418, 459, 461, 464Corrosion Protection..................................... 447Cruise Control (Speed Control)............. 280, 282Cruise Light................................................... 141Cupholders.......................................................86Customer Assistance.................................... 548Cybersecurity................................................ 467
D
Daytime Running Lights...................................49Dealer Service............................................... 401Defroster, Rear Window...................................57Defroster, Windshield............................ 57, 210Delay (Intermittent) Wipers..............................55Diagnostic System, Onboard......................... 142Diesel Exhaust Brake.................................... 232Diesel Fuel.................................................... 456Diesel Fuel Requirements............................. 456
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556 J
Jack Location
................................................. 365Jump Starting................................................ 375
K
Key Fob Panic Alarm
................................................. 15Programming Additional Key Fobs....... 16, 24Key Fob Battery Service (Remote
Keyless Entry).................................................. 15
Key Fob Programming (Remote Keyless Entry).. 16
Keyless Enter-N-Go........................28, 214, 218Lock The Vehicle’s Doors....... 476, 494, 514Passive Entry............................................... 28Passive Entry Programming............. 494, 514Keys................................................................. 14Replacement............................................... 24
L
Lane Change And Turn Signals........................ 51Lane Change Assist......................................... 52LaneSense.................................................... 306Latches.......................................................... 212Hood........................................................... 74Lead Free Gasoline........................................ 454Leaks, Fluid................................................... 212Life Of Tires................................................... 439Light Bulbs........................................... 212, 351
Lights............................................................ 212Air Bag.................................... 130, 182, 210Automatic High Beam.................................. 49Brake Assist Warning............................... 148Brake Warning.......................................... 131Bulb Replacement.................................... 351Cab Top Clearance................................... 357Cargo........................................................... 52Center Mounted Stop............................... 356Courtesy/Reading....................................... 53Cruise....................................................... 141Daytime Running......................................... 49
Electronic Stability Program(ESP) Indicator... 132
Exterior...............................................48, 212Fog........................................................... 355Four Wheel Drive Indicator....................... 255Hazard Warning Flasher........................... 346Headlights............................................ 48, 50High Beam................................................... 49Hill Descent Control Indicator................... 149Illuminated Entry......................................... 54Interior......................................................... 53Lights On Reminder..................................... 51Low Fuel................................................... 135Malfunction Indicator (Check Engine)....... 133Park.......................................................... 140Passing........................................................ 50Seat Belt Reminder.................................. 130Security Alarm.......................................... 132Service..................................................... 351
Side Marker.............................................. 357Traction Control........................................ 148Transfer Case........................................... 255Turn Signals............51, 141, 212, 353, 355Warning Instrument Cluster Descriptions................................ 132, 141Limited-Slip Differential....................... 270, 424Load Shed Battery Saver Mode..................... 129Load Shed Battery Saver On......................... 129Load Shed Electrical Load Reduction........... 129Load Shed Intelligent Battery Sensor............ 129Loading Vehicle............................................. 324Tires.......................................................... 433LocksAutomatic Door............................................30Child Protection...........................................30Power Door..................................................27Low Tire Pressure System............................. 163Lubrication, Body.......................................... 414Lug Nuts/Bolts.............................................. 452
M
Maintenance....................................................73Maintenance Free Battery............................ 400Maintenance Plan......................................... 391Maintenance Schedule............... 385, 389, 391Malfunction Indicator Light
(Check Engine)..................................... 133, 143
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558 Power Seats Down
........................................................... 35Forward....................................................... 35Rearward..................................................... 35Recline........................................................ 35Tilt............................................................... 35Up................................................................ 35Power Steering Fluid...................................... 463Pregnant Women And Seat Belts...................180PretensionersSeat Belts.................................................. 180
R
Radial Ply Tires.............................................. 437Radiator Cap (Coolant Pressure Cap).. 418, 419Radio Operation............................................ 540Rain Sensitive Wiper System........................... 56Ramp Travel Index......................................... 261Rear Axle (Differential)................................... 424Rear Camera................................................. 312Rear Cargo Area Utility Rails............................ 96Rear Cross Path............................................. 156Rear ParkSense System...................... 296, 301Rear Window, Sliding....................................... 71Reclining Rear Seats....................................... 34Recreational Towing...................................... 339Shifting Into Transfer Case Neutral (N)..... 341Shifting Out Of Transfer Case Neutral (N).. 342Reformulated Gasoline.................................. 454Refrigerant.................................................... 406
Release, Hood................................................. 74Release, Tailgate............................................. 74Reminder, Seat Belt...................................... 173Remote Keyless Entry...................................... 14Panic Alarm................................................. 15Programming Additional Key Fobs........ 16, 24Remote Start (Diesel)...................................... 21Remote Start (Gasoline).................................. 19Remote StartingExit Remote Start Mode.............................. 20Uconnect Customer Programmable Features............................. 478, 497, 516Uconnect Settings.................. 478, 497, 516Replacement Bulbs...................................... 351Replacement Keys........................................... 24Replacement Tires........................................ 439Reporting Safety Defects.............................. 550Resetting Perform Service Indicator............. 390Restraints, Child........................................... 191Restraints, Head.............................................. 38Rotation, Tires.............................................. 444
S
Safety Checks Inside Vehicle........................ 210Safety Checks Outside Vehicle..................... 212Safety Defects, Reporting............................. 550Safety Information, Tire................................ 429Safety Tips.................................................... 209Safety, Exhaust Gas...................................... 209Schedule, Maintenance................................ 385
Seat Belt Reminder....................................... 130Seat Belts............................................ 173, 210Adjustable Shoulder Belt.......................... 177Adjustable Upper Shoulder Anchorage..... 177Adjustable Upper Shoulder Belt Anchorage............................................ 177Automatic Locking Retractor (ALR)........... 180Child Restraints........................................ 191Energy Management Feature................... 180Extender................................................... 179Front Seat........................................ 173, 176Inspection................................................. 210Lap/Shoulder Belt Operation.................... 176Lap/Shoulder Belt Untwisting................... 177Operating Instructions.............................. 176Pregnant Women...................................... 180Pretensioners........................................... 180Reminder.................................................. 173Seat Belt Extender.................................... 179Seat Belt Pretensioner.............................. 180Seat Belt Reminder.................................. 173Untwisting Procedure................................ 177Seat Belts Maintenance................................ 450Seats.................................................. 33, 34, 35Adjustment...........................................33, 35Easy Entry....................................................36Folding Floor................................................84Head Restraints...........................................38
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561
Universal Garage Door Opener (HomeLink)
..... 76Universal Transmitter...................................... 76Unleaded Gasoline........................................ 454Untwisting Procedure, Seat Belt.................... 177USB............................................................... 538Utility Rails, Rear Cargo Area........................... 96
V
Vehicle Identification Number (VIN)............... 452Vehicle Loading................................... 324, 434Vehicle Modifications/Alterations.................... 12Vehicle Storage...................................... 68, 447Vehicle User Guide In Vehicle Help............................................ 13Navigation................................................... 13Operating Instructions................................. 13Searching User Guide.................................. 13Viscosity, Engine Oil....................................... 402Voice Recognition System (VR)...................... 541Voltmeter....................................................... 223
W
Warning Lights (Instrument Cluster
Descriptions)
................................................. 135Warnings And Cautions.................................... 12Warranty Information.................................... 550Washers, Windshield..............................55, 399Washing Vehicle........................................... 448WaterDriving Through........................................ 343Water SeparatorDiesel Fuel................................................ 409Wheel And Wheel Tire Care.......................... 442Wheel And Wheel Tire Trim........................... 442Wheel Covers................................................ 374Winch............................................................ 271Accessories.............................................. 272Operation................................................. 273Rigging Techniques.................................. 279Usage....................................................... 271Wind Buffeting.......................................... 71, 73
Window Fogging...............................................68Windows..........................................................70Power...........................................................70Rear Sliding.................................................71Reset Auto-Up..............................................71Windshield Defroster.................................... 210Windshield Washers.............................. 55, 399Fluid................................................... 55, 399Windshield Wiper Blades.............................. 414Windshield Wipers...........................................55Wipers Blade Replacement........................... 414Wipers, Intermittent.........................................55Wipers, Rain Sensitive.....................................56Wireless Charging Pad.....................................89
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