instrument cluster Ram 4500 Chassis Cab 2018 Owner's Guide
[x] Cancel search | Manufacturer: RAM, Model Year: 2018, Model line: 4500 Chassis Cab, Model: Ram 4500 Chassis Cab 2018Pages: 298, PDF Size: 5.88 MB
Page 142 of 298
The DEF injection system consists of the
following components:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• DEF control module
• NOx sensors
• Temperature sensors
• SCR catalyst
• UQS Sensor
Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
system messages and warnings.
NOTE:
• Your vehicle is equipped with a DEF injec-tion system. You may occasionally hear an
audible clicking noise. This is normal op-
eration.
• The DEF pump will run for a period of time after engine shutdown to purge the DEF
system. This is normal operation.Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a
very stable product with a long shelf life. If
DEF is kept in temperatures between 10° and
90°F (-12° and 32°C), it will last a minimum
of one year.
DEF is subject to freezing at the lowest tem-
peratures. For example, DEF may freeze at
temperatures at or below 12° F (-11° C). The
system has been designed to operate in this
environment.
NOTE:
When working with DEF, it is important to
know that:
• Any containers or parts that come into con-tact with DEF must be DEF compatible
(plastic or stainless steel). Copper, brass,
aluminum, iron or non-stainless steel
should be avoided as they are subject to
corrosion by DEF.
• If DEF is spilled, it should be wiped up completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument
cluster) will display the level of DEF remain-
ing in the tank. Refer to “Instrument Cluster”
and “Instrument Cluster Descriptions” in
“Getting To Know Your Instrument Panel” for
further information.
NOTE:
• Driving conditions (altitude, vehicle speed,load, etc.) will effect the amount of DEF
that is used in your vehicle.
• Another factor is that outside temperature can affect DEF consumption. In cold con-
ditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position
and may not move for extended periods of
time. This is a normal function of the sys-
tem.
• There is an electric heater inside the DEF tank that automatically works when neces-
sary. And if the DEF supply does freeze, the
truck will operate normally until it thaws.
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CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
TRAILER TOWING
Trailer Towing Weights (Maximum
Trailer Weight Ratings)
NOTE:
For trailer towing information (maximum
trailer weight ratings) refer to the following
website addresses:
•
ramtrucks.com/en/towing_guide/
• ramtruck.ca (Canada)
• rambodybuilder.com
Towing Requirements
To promote proper break-in of your new ve-
hicle drivetrain components, the following
guidelines are recommended.
CAUTION!
• Do not tow a trailer at all during the first
500 miles (805 km) the new vehicle is
driven. The engine, axle or other parts
could be damaged.
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GAIN Adjustment Buttons (+/-)
Pushing these buttons will adjust the brake
control power output to the trailer brakes in
0.5 increments. The GAIN setting can be
increased to a maximum of 10 or decreased
to a minimum of 0 (no trailer braking).
GAIN
The GAIN setting is used to set the trailer
brake control for the specific towing condi-
tion and should be changed as towing condi-
tions change. Changes to towing conditions
include trailer load, vehicle load, road condi-
tions and weather.
Adjusting GAIN
NOTE:
This should only be performed in a traffic free
environment at speeds of approximately 20–
25 mph (30–40 km/h).
1. Make sure the trailer brakes are in goodworking condition, functioning normally
and properly adjusted. See your trailer
dealer if necessary. 2. Hook up the trailer and make the electri-
cal connections according to the trailer
manufacturer's instructions.
3. When a trailer with electric/EOH brakes is plugged in, the trailer connected message
should appear in the instrument cluster
display (if the connection is not recog-
nized by the ITBM, braking functions will
not be available), the GAIN setting will
illuminate and the correct type of trailer
must be selected from the instrument
cluster display options.
4. Push the UP or DOWN button on the steering wheel until “TRAILER TOW” ap-
pears on the screen.
5. Push the RIGHT arrow on the steering wheel to enter “TRAILER TOW”.
6. Push the UP or DOWN buttons until the Trailer Brake Type appears on the screen. 7. Push the RIGHT arrow and then push the
UP or DOWN buttons until the proper
Trailer Brake Type appears on the screen.
8. In a traffic-free environment, tow the trailer on a dry, level surface at a speed of
20–25 mph (30–40 km/h) and squeeze
the manual brake control lever
completely.
9. If the trailer wheels lockup (indicated by squealing tires), reduce the GAIN setting;
if the trailer wheels turn freely, increase
the GAIN setting.
Repeat steps 8 and 9 until the GAIN setting
is at a point just below trailer wheel lockup. If
towing a heavier trailer, trailer wheel lockup
may not be attainable even with the maxi-
mum GAIN setting of 10.
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Light ElectricHeavy ElectricLight EOHHeavy EOH
Type of Trailer Brakes Electric Trailer Brakes Electric Trailer Brakes Electric over Hydraulic Trailer BrakesElectric over
Hydraulic Trailer Brakes
Load *Under 10,000 lbs *Above 10,000 lbs *Under 10,000 lbs *Above 10,000 lbs
* The suggested selection depends and may
change depending on the customer prefer-
ences for braking performance. Condition of
the trailer brakes, driving and road state may
also affect the selection.
Display Messages
The trailer brake control interacts with the
instrument cluster display. Display mes-
sages, along with a single chime, will be
displayed when a malfunction is determined
in the trailer connection, trailer brake con-
trol, or on the trailer. Refer to “Instrument
Cluster Display” in “Getting To Know Your
Instrument Panel” for further information.CAUTION!
Connecting a trailer that is not compatible
with the ITBM system may result in re-
duced or complete loss of trailer braking.
There may be a increase in stopping dis-
tance or trailer instability which could re-
sult in damage to your vehicle, trailer, or
other property.
WARNING!
Connecting a trailer that is not compatible
with the ITBM system may result in re-
duced or complete loss of trailer braking.
There may be a increase in stopping dis-
tance or trailer instability which could re-
sult in personal injury. NOTE:
• An aftermarket controller may be available
for use with trailers with air or electric-over-
hydraulic trailer brake systems. To deter-
mine the type of brakes on your trailer and
the availability of controllers, check with
your trailer manufacturer or dealer.
• Removal of the ITBM will cause errors and it may cause damage to the electrical sys-
tem and electronic modules of the vehicle.
See your authorized dealer if an aftermar-
ket module is to be installed.
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CavityCartridge Fuse Micro Fuse Description
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle
F31 30 Amp Pink (1500 LD
Diesel) –
Urea Heater Control – If Equipped
F32 –– Spare Fuse
F33 20 Amp Blue –Special Services Vehicle Only
F34 30 Amp Pink –Vehicle System Interface Module #2 – If Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Rear Defroster – If Equipped
F37 30 Amp Pink –Cummins Diesel Fuel Heater #2 – If Equipped
F38 30 Amp Pink –Power Inverter 115V AC – If Equipped
F39 20 Amp Blue –Power Outlet – Special Services Only
F41 –10 Amp Red Active Grill Shutter – If Equipped
F42 –20 Amp Yellow Horn
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitter – If Equipped
F49 –10 Amp Red Instrument Panel Cluster (Except Fleet Vehicles)
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition (Instrument
Panel Cluster – Fleet Vehicles Only)
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights
F54 –20 Amp Yellow Adjustable Pedals
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CavityCartridge Fuse Micro Fuse Description
F78 –10 Amp Red Engine Control Module / Electric Power Steering
F79 –15 Amp Blue Clearance Lights
F80 –10 Amp Red Universal Garage Door Opener / Compass
F81 –20 Amp Yellow Trailer Tow Right Turn / Stop Lights
F82 –10 Amp Red Steering Column Control Module / Cruise Control
F84 –15 Amp Blue Switch Bank / Instrument Cluster
F85 –10 Amp Red Airbag Module
F86 –10 Amp Red Airbag Module
F87 –10 Amp Red Air Suspension – If Equipped / Trailer Tow / Steering Col-
umn Control Module
F88 –15 Amp Blue Instrument Panel Cluster
F90/F91 –20 Amp Yellow Power Outlet (Rear Seats) Customer Selectable
F93 –20 Amp Yellow Cigar Lighter
F94 –10 Amp Red Shifter / Transfer Case Module
F95 –10 Amp Red Rear Camera / Park Assist
F96 –10 Amp Red Rear Seat Heater Switch
F97 –25 Amp Clear Rear Heated Seats & Heated Steering Wheel – If
Equipped
F98 –25 Amp Clear Front Heated Seats – If Equipped
F99 –10 Amp Red Climate Control
F100 –10 Amp Red Upfitters – If Equipped
F101 –15 Amp Blue Electrochromatic Mirror / Smart High Beams – If
Equipped
F104 –20 Amp Yellow Power Outlets (Instrument Panel / Center Console)
159
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SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is
time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as fre-
quent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel
usage will influence when the “Oil Change
Required” message is displayed. Severe Op-
erating Conditions can cause the change oil
message to illuminate as early as
3,500 miles (5,600 km) since last reset.
Have your vehicle serviced as soon as pos-
sible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change. If a scheduled oil
change is performed by someone other than
your authorized dealer, the message can bereset by referring to the steps described under
“Warning And Indicator Lights” or “Instru-
ment Cluster Display” in “Getting To Know
Your Instrument Panel” in your Owner’s
Manual at
www.mopar.com/en-us/care/
owner-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Residents)
for further information.
Gasoline Engines:
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers.
Severe Duty:
Change Engine Oil at 4,000 miles
(6,500 km) or 350 hours of engine run time
if the vehicle is operated in a dusty and off
road environment or is operated predomi-
nately at idle or very low engine RPM’s. This
type of vehicle use is considered Severe Duty. Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look
for unusual wear or damage
• Check the fluid levels of the coolant reser- voir, brake master cylinder, power steering
and automatic transmission, and fill as
needed
• Check function of all interior and exterior lights
SERVICING AND MAINTENANCE
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Heavy Duty Use Of The Vehicle
Change engine oil at 4,000 miles (6,500 km)
or 350 hours of engine run time if the vehicle
is operated in a dusty and off road environ-
ment or is operated predominately at idle or
only very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
SCHEDULED MAINTENANCE — 6.7L
CUMMINS DIESEL ENGINE
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off.
Checking the oil level while the vehicle is on
level ground will improve the accuracy of the
oil level reading. Add oil only when the level
is at or below the ADD or MIN mark. Once A Month
• Inspect the batteries, and clean and
tighten the terminals as required.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, and automatic
transmission (if equipped), and add as
needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Inspect front end, and lubricate — If equipped with serviceable fittings.
• Lube the front drive shaft fitting (4X4 mod- els only).
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected. Retain all receipts.
Oil Change Indicator System —
Cummins Diesel
Your vehicle is equipped with an engine oil
change indicator system. This system will
alert you when it is time to change your
engine oil by displaying the words “Oil
Change Due” in your instrument cluster dis-
play. The oil change reminder will remind the
owner to change the engine oil every
15,000 miles or 500 hours, whichever
comes first, except for the Chassis Cab mod-
els and Pickup models configured with op-
tional B20 capability that are using B20 bio-
diesel, which are 12,500 miles or 400 hours,
whichever comes first. Failure to change the
engine oil per the maintenance schedule can
result in internal engine damage.
Replace the engine oil and oil filter every
15,000 miles (24,000 km) or six months, or
sooner if prompted by the oil change indicator
system. Under no circumstances should oil
change intervals exceed 15,000 miles
(24,000 km) or six months, whichever comes
first.
SERVICING AND MAINTENANCE
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NOTE:
• Under no circumstances should oil changeintervals exceed 15,000 miles
(24,000 km) or six months or 500 Hours,
whichever comes first.
• Replace the engine oil and oil filter every 12,500 miles (20 000 km) when running
B20 fuel (Chassis Cab Only).
If Chassis Cab models and Pickup models
configured with optional B20 capability are
operated with greater than 5% levels of bio-
diesel, the oil change interval must not ex-
ceed 12,500 miles (20 000 km) under any
circumstances. See the Fuel Requirements
section for more information regarding opera-
tion of Chassis Cab models and Pickup mod-
els configured for use with biodiesel blend
(B6-B20) fuel meeting ASTM specification
D-7467.Perform Service Indicator —
Cummins Diesel
Your vehicle will require emissions mainte-
nance at a set interval. To help remind you
when this maintenance is due, the instru-
ment cluster will display “Perform Service”.
When the “Perform Service” message is dis-
played on the instrument cluster it is neces-
sary to have the emissions maintenance per-
formed. Emissions maintenance may include
replacing the Closed Crankcase Ventilation
(CCV) filter element. The procedure for clear-
ing and resetting the “Perform Service” indi-
cator message is located in the appropriate
Service Information.
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DEALER SERVICE — 6.7L DIESEL
ENGINE
Your authorized dealer has the qualified ser-
vice personnel, special tools, and equipment
to perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals be-
fore attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could
result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge
and the proper equipment. If you have any
doubt about your ability to perform a ser-
vice job, take your vehicle to a competent
mechanic.
Engine Air Cleaner Filter
CAUTION!
All air entering the engine intake must be
filtered. The abrasive particles in unfil-
tered air will cause rapid wear to engine
components.
WARNING!
The air induction system (air cleaner,
hoses, etc.) provides a measure of protec-
tion. Do not remove the air induction sys-
tem (air cleaner, hoses, etc.) unless such
removal is necessary for repair or mainte-
nance. Make sure that no one is near the
engine compartment before starting the
vehicle with the air induction system (air
cleaner, hoses, etc.) removed. Failure to
do so can result in serious personal injury.
The condition of the air cleaner filter is moni-
tored by the Engine Control Module. The
“SERVICE AIR FILTER” message will display
in the instrument cluster when service is required. Refer to “Instrument Cluster Dis-
play” in “Getting To Know Your Instrument
Panel” for further information.
The “SERVICE AIR FILTER” message could
be displayed periodically. This is because
engine air flow requirements change based
on driving conditions. As the filter becomes
more restrictive and air flow requirements
increase the “SERVICE AIR FILTER” mes-
sage will be displayed. The message may not
be displayed in subsequent drive cycles if the
same conditions are not met. The air filter
element should be replaced within 250 miles
(402 km) from the first time this message is
displayed to ensure proper engine operation
during all driving conditions.
CAUTION!
Driving with a restricted air filter can
cause engine damage. Driving in dusty
environments for extended periods will
lead to rapid air filter plugging. Action
should be taken as soon as the “SERVICE
AIR FILTER” message is displayed.
SERVICING AND MAINTENANCE
186