service Ram 4500 Chassis Cab 2018 Service Manual

SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is
time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as fre-
quent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel
usage will influence when the “Oil Change
Required” message is displayed. Severe Op-
erating Conditions can cause the change oil
message to illuminate as early as
3,500 miles (5,600 km) since last reset.
Have your vehicle serviced as soon as pos-
sible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change. If a scheduled oil
change is performed by someone other than
your authorized dealer, the message can bereset by referring to the steps described under
“Warning And Indicator Lights” or “Instru-
ment Cluster Display” in “Getting To Know
Your Instrument Panel” in your Owner’s
Manual at
www.mopar.com/en-us/care/
owner-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Residents)
for further information.
Gasoline Engines:
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers.
Severe Duty:
Change Engine Oil at 4,000 miles
(6,500 km) or 350 hours of engine run time
if the vehicle is operated in a dusty and off
road environment or is operated predomi-
nately at idle or very low engine RPM’s. This
type of vehicle use is considered Severe Duty. Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look
for unusual wear or damage
• Check the fluid levels of the coolant reser- voir, brake master cylinder, power steering
and automatic transmission, and fill as
needed
• Check function of all interior and exterior lights
SERVICING AND MAINTENANCE
174

Maintenance Plan –
Gasoline Engine
Required Maintenance
Refer to the maintenance plan on the follow-
ing pages for required maintenance.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of
irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Inspect battery and clean and tighten ter- minals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect front end, and lubricate — If equipped with serviceable fittings.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Lube the front drive shaft fitting (4X4 models only).
175

Mileage or time passed (whichever comesfirst)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Change the automatic transmission fluid
and filter(s) (66RFE Transmission Only), if
using your vehicle for police, taxi, fleet, or
frequent trailer towing. XX
Change the automatic transmission fluid
and filter(s) (66RFE transmission). X
Inspect the transfer case fluid, change for
any of the following: police, taxi, fleet, or
frequent trailer towing. XX X X X
Change the transfer case fluid. X
Inspect and replace PCV valve if necessary. X
** The spark plug change interval is mile-
age based only, yearly intervals do not
apply.WARNING!
• You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a com-
petent mechanic.
WARNING!
• Failure to properly inspect and maintainyour vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
177

Heavy Duty Use Of The Vehicle
Change engine oil at 4,000 miles (6,500 km)
or 350 hours of engine run time if the vehicle
is operated in a dusty and off road environ-
ment or is operated predominately at idle or
only very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
SCHEDULED MAINTENANCE — 6.7L
CUMMINS DIESEL ENGINE
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off.
Checking the oil level while the vehicle is on
level ground will improve the accuracy of the
oil level reading. Add oil only when the level
is at or below the ADD or MIN mark. Once A Month
• Inspect the batteries, and clean and
tighten the terminals as required.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, and automatic
transmission (if equipped), and add as
needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Inspect front end, and lubricate — If equipped with serviceable fittings.
• Lube the front drive shaft fitting (4X4 mod- els only).
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected. Retain all receipts.
Oil Change Indicator System —
Cummins Diesel
Your vehicle is equipped with an engine oil
change indicator system. This system will
alert you when it is time to change your
engine oil by displaying the words “Oil
Change Due” in your instrument cluster dis-
play. The oil change reminder will remind the
owner to change the engine oil every
15,000 miles or 500 hours, whichever
comes first, except for the Chassis Cab mod-
els and Pickup models configured with op-
tional B20 capability that are using B20 bio-
diesel, which are 12,500 miles or 400 hours,
whichever comes first. Failure to change the
engine oil per the maintenance schedule can
result in internal engine damage.
Replace the engine oil and oil filter every
15,000 miles (24,000 km) or six months, or
sooner if prompted by the oil change indicator
system. Under no circumstances should oil
change intervals exceed 15,000 miles
(24,000 km) or six months, whichever comes
first.
SERVICING AND MAINTENANCE
178

NOTE:
• Under no circumstances should oil changeintervals exceed 15,000 miles
(24,000 km) or six months or 500 Hours,
whichever comes first.
• Replace the engine oil and oil filter every 12,500 miles (20 000 km) when running
B20 fuel (Chassis Cab Only).
If Chassis Cab models and Pickup models
configured with optional B20 capability are
operated with greater than 5% levels of bio-
diesel, the oil change interval must not ex-
ceed 12,500 miles (20 000 km) under any
circumstances. See the Fuel Requirements
section for more information regarding opera-
tion of Chassis Cab models and Pickup mod-
els configured for use with biodiesel blend
(B6-B20) fuel meeting ASTM specification
D-7467.Perform Service Indicator —
Cummins Diesel
Your vehicle will require emissions mainte-
nance at a set interval. To help remind you
when this maintenance is due, the instru-
ment cluster will display “Perform Service”.
When the “Perform Service” message is dis-
played on the instrument cluster it is neces-
sary to have the emissions maintenance per-
formed. Emissions maintenance may include
replacing the Closed Crankcase Ventilation
(CCV) filter element. The procedure for clear-
ing and resetting the “Perform Service” indi-
cator message is located in the appropriate
Service Information.
179

Maintenance Plan — Cummins Diesel Engine
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000 miles
(24 000 km) or six months or 500 Hours or
sooner if prompted by the oil change indica-
tor system, whichever comes first. ** XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid (DEF) tank,
refill if necessary. XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X XXXXXXXXXX X XX
Lubricate front drive shaft fitting (4x4). X X X X X X X XXXXXXXXXX X XX
Inspect front end, and lubricate — If
equipped with serviceable fittings. XXXXXXXXXXXXXXXXX X XX
Inspect engine air filter, replace if necessary.
**** XX XX X X XX X X
Inspect the front suspension, tie rod ends and
boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end
play; replace if necessary. XX XX X X XX X X
Inspect the brake linings. XXX XX X
Inspect and adjust parking brake. XXX XX X
Inspect drive belt; replace as necessary. XXX XX X
SERVICING AND MAINTENANCE
180

Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission fluid and fil-
ter(s). X
Change the manual transmission fluid if using
your vehicle for any of the following: police,
fleet, or frequent trailer towing. XX
Replace Crankcase Ventilation Filter (CCV). X X
Flush and replace power steering fluid. X
Flush and replace engine coolant. *** X
Adjust valve lash clearance. X
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected. Retain all receipts.
* Inspect the front and rear axle surfaces
every 20,000 miles (32,000 km). If gear oil
leakage is suspected, check the fluid level.
If using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing change
the axle fluid every 20,000 miles
(32,000 km).** Under no circumstances should oil
change intervals exceed 15,000 miles
(24 000 km) or six months or 500 Hours,
whichever comes first.
*** The manufacturer highly recommends
that all cooling system service, mainte-
nance, and repairs be performed by your
local authorized dealer.
**** Under no circumstances should the
air cleaner filter element exceed
30,000 miles (48,000 km) or 24 months,
whichever comes first.SERVICING AND MAINTENANCE
182

WARNING!
• You can be badly injured working on oraround a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
CAUTION!
***The manufacturer highly recommends
that all cooling system service, mainte-
nance, and repairs be performed by your
local authorized dealer.
183

DEALER SERVICE — 6.7L DIESEL
ENGINE
Your authorized dealer has the qualified ser-
vice personnel, special tools, and equipment
to perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals be-
fore attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could
result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge
and the proper equipment. If you have any
doubt about your ability to perform a ser-
vice job, take your vehicle to a competent
mechanic.
Engine Air Cleaner Filter
CAUTION!
All air entering the engine intake must be
filtered. The abrasive particles in unfil-
tered air will cause rapid wear to engine
components.
WARNING!
The air induction system (air cleaner,
hoses, etc.) provides a measure of protec-
tion. Do not remove the air induction sys-
tem (air cleaner, hoses, etc.) unless such
removal is necessary for repair or mainte-
nance. Make sure that no one is near the
engine compartment before starting the
vehicle with the air induction system (air
cleaner, hoses, etc.) removed. Failure to
do so can result in serious personal injury.
The condition of the air cleaner filter is moni-
tored by the Engine Control Module. The
“SERVICE AIR FILTER” message will display
in the instrument cluster when service is required. Refer to “Instrument Cluster Dis-
play” in “Getting To Know Your Instrument
Panel” for further information.
The “SERVICE AIR FILTER” message could
be displayed periodically. This is because
engine air flow requirements change based
on driving conditions. As the filter becomes
more restrictive and air flow requirements
increase the “SERVICE AIR FILTER” mes-
sage will be displayed. The message may not
be displayed in subsequent drive cycles if the
same conditions are not met. The air filter
element should be replaced within 250 miles
(402 km) from the first time this message is
displayed to ensure proper engine operation
during all driving conditions.
CAUTION!
Driving with a restricted air filter can
cause engine damage. Driving in dusty
environments for extended periods will
lead to rapid air filter plugging. Action
should be taken as soon as the “SERVICE
AIR FILTER” message is displayed.
SERVICING AND MAINTENANCE
186

If the vehicle experiences a sudden loss of
engine power while being driven in heavy
snow or rain, or when plowing snow, and/or
the “SERVICE AIR FILTER” message is dis-
played on the instrument cluster along with a
chime that repeats every 60 seconds, visually
inspect the air filter for snow/ice build up or
extreme water saturation. If the air filter is
not damaged, remove all snow/ice and rein-
stall air filter. If the air filter is damaged,
replace filter element.
NOTE:
The air filter housing contains a Mass Air
Flow sensor. This sensor is critical to proper
engine operation and component longevity.
Any damage or modification to this sensor
could result in major engine and/or exhaust
aftertreatment damage. We recommend you
use Mopar brand parts.
Even though your vehicle is equipped with an
Air Filter Monitor, a visual inspection of the
air cleaner filter element is recommended
every 15,000 miles (24,000km) or
12 months – whichever occurs first.Under nocircumstances should the air cleaner filter ele-
ment exceed 30,000 miles (48,000 km) or
24 months, whichever comes first.
CAUTION!
Many aftermarket performance air filter
elements do not adequately filter the air
entering the engine. Use of such filters can
severely damage your engine.
Draining Fuel/Water Separator
Filter
There are two fuel filter assemblies. One is
located on the driver's side of the engine. The
best access to this water drain valve is from
under the hood. The second one is on the
under body, located in front of the rear axle
above the drive shaft on pick-up models. The
Chassis Cab models second filter location is
on the frame behind the front axle. The best
access to this water drain valve is from under
the vehicle.
CAUTION!
• Do not drain the fuel/water separator
filter when the engine is running.
• Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
If water is detected in the water separator
while the engine is running, or while the
ignition switch is in the ON position, the
“Water In Fuel Indicator Light” will illumi-
nate and an audible chime will be heard five
times. At this point you should stop the
engine and drain the water from both of the
filters.
CAUTION!
If the “Water In Fuel Indicator Light” re-
mains on, DO NOT START the engine be-
fore you drain water from the fuel filters to
avoid engine damage.
If the “Water In Fuel Indicator Light” comes
on and a single chime is heard while you are
driving, or with the ignition switch in the ON
187