ESP Ram 5500 Chassis Cab 2012 Diesel Supplement
[x] Cancel search | Manufacturer: RAM, Model Year: 2012, Model line: 5500 Chassis Cab, Model: Ram 5500 Chassis Cab 2012Pages: 173, PDF Size: 1.29 MB
Page 2 of 173
877615cv1.psp 12D241-226-AB Chrysler 1" gutter 06/07/2011 08:12:07
VEHICLES SOLD IN CANADA
With respect to any Vehicles Sold in Canada, the name
Chrysler Group LLC shall be deemed to be deleted and the
name Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOL
Drunken driving is one of the most frequent causes of acci-
dents.
Your driving ability can be seriously impaired with blood alcohol
levels far below the legal minimum. If you are drinking, don’t
drive. Ride with a designated non-drinking driver, call a cab, a
friend, or use public transportation.
WARNING!
Driving after drinking can lead to an accident. Your per-
ceptions are less sharp, your reflexes are slower, and your
judgment is impaired when you have been drinking.
Never drink and then drive.
This manual illustrates and describes the operation of features
and equipment that are either standard or optional on this
vehicle. This manual may also include a description of features
and equipment that are no longer available or were not ordered
on this vehicle. Please disregard any features and equipment
described in this manual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changes in
design and specifications, and/or make additions to or im-
provements to its products without imposing any obligation
upon itself to install them on products previously manufac-
tured.
Copyright © 2011 Chrysler Group LLC
VEHICLES SOLD IN CANADA
With respect to any Vehicles Sold in Canada, the name
Chrysler Group LLC shall be deemed to be deleted and the
name Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOL
Drunken driving is one of the most frequent causes of acci-
dents.
Your driving ability can be seriously impaired with blood alcohol
levels far below the legal minimum. If you are drinking, don’t
drive. Ride with a designated non-drinking driver, call a cab, a
friend, or use public transportation.
WARNING!
Driving after drinking can lead to an accident. Your per-
ceptions are less sharp, your reflexes are slower, and your
judgment is impaired when you have been drinking.
Never drink and then drive.
This manual illustrates and describes the operation of features
and equipment that are either standard or optional on this
vehicle. This manual may also include a description of features
and equipment that are no longer available or were not ordered
on this vehicle. Please disregard any features and equipment
described in this manual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changes in
design and specifications, and/or make additions to or im-
provements to its products without imposing any obligation
upon itself to install them on products previously manufac-
tured.
Copyright © 2011 Chrysler Group LLC
INSTALLATION OF RADIO TRANSMITTING
EQUIPMENT
Special design considerations are incorporated into this vehi-
cle’s electronic system to provide immunity to radio frequency
signals. Mobile two-way radios and telephone equipment must
be installed properly by trained personnel. The following must
be observed during installation.
The positive power connection should be made directly to the
battery and fused as close to the battery as possible. The
negative power connection should be made to body sheet
metal adjacent to the negative battery connection. This con-
nection should not be fused.
Antennas for two-way radios should be mounted on the roof or
the rear area of the vehicle. Care should be used in mounting
antennas with magnet bases. Magnets may affect the accu-
racy or operation of the compass on vehicles so equipped. The antenna cable should be as short as practical and routed
away from the vehicle wiring when possible. Use only fully
shielded coaxial cable.
Carefully match the antenna and cable to the radio to ensure a
low Standing Wave Ratio (SWR).
Mobile radio equipment with output power greater than nor-
mal may require special precautions.
All installations should be checked for possible interference
between the communications equipment and the vehicle’s
electronic systems.
INSTALLATION OF RADIO TRA
NSMITTING
EQUIPMENT
Special design considerations are incorporated into this vehi-
cle’s electronic system to provide immunity to radio frequency
signals. Mobile two-way radios and telephone equipment must
be installed properly by trained personnel. The following must
be observed during installation.
The positive power connection should be made directly to the
battery and fused as close to the battery as possible. The
negative power connection should be made to body sheet
metal adjacent to the negative battery connection. This con-
nection should not be fused.
Antennas for two-way radios should be mounted on the roof or
the rear area of the vehicle. Care should be used in mounting
antennas with magnet bases. Magnets may affect the accu-
racy or operation of the compass on vehicles so equipped. The antenna cable should be as short as practical and routed
away from the vehicle wiring when possible. Use only fully
shielded coaxial cable.
Carefully match the antenna and cable to the radio to ensure a
low Standing Wave Ratio (SWR).
Mobile radio equipment with output power greater than nor-
mal may require special precautions.
All installations should be checked for possible interference
between the communications equipment and the vehicle’s
electronic systems.
Page 24 of 173
As an added safety feature, your vehicle has been
equipped with a Tire Pressure Monitoring System
(TPMS) that illuminates a low tire pressure telltale when
one or more of your tires is significantly under-inflated.
Accordingly, when the low tire pressure telltale illumi-
nates, you should stop and check your tires as soon as
possible, and inflate them to the proper pressure. Driving
on a significantly under-inflated tire causes the tire to
overheat and can lead to tire failure. Under-inflation also
reduces fuel efficiency and tire tread life, and may affect
the vehicle’s handling and stopping ability.
Please note that the TPMS is not a substitute for proper
tire maintenance, and it is the driver ’s responsibility to
maintain correct tire pressure, even if under-inflation has
not reached the level to trigger illumination of the TPMS
low tire pressure telltale.Your vehicle has also been equipped with a TPMS
malfunction indicator to indicate when the system is not
operating properly. The TPMS malfunction indicator is
combined with the low tire pressure telltale. When the
system detects a malfunction, the telltale will flash for
approximately one minute and then remain continuously
illuminated. This sequence will continue upon subse-
quent vehicle start-ups as long as the malfunction exists.
When the malfunction indicator is illuminated, the sys-
tem may not be able to detect or signal low tire pressure
as intended. TPMS malfunctions may occur for a variety
of reasons, including the installation of replacement or
alternate tires or wheels on the vehicle that prevent the
TPMS from functioning properly. Always check the
TPMS malfunction telltale after replacing one or more
tires or wheels on your vehicle, to ensure that the
replacement or alternate tires and wheels allow the TPMS
to continue to function properly.
22 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 45 of 173
Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0°F (-18°C). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized MOPARdealer.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept
under 1,200 RPM during the warm-up period, especially
in cold ambient temperature conditions. Your vehicle is equipped with a turbo speed limiter, this
feature limits the engine speed to 1,200 RPM when
engine coolant temperatures are below 70°F (21°C). This
feature is designed to protect the turbocharger from
damage and will only operate in PARK or NEUTRAL.
If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for five minutes before full loads are
applied.
NOTE:•If ambient temperatures are low and the coolant
temperature is below 180°F (82°C), the engine idle
speed will slowly increase to 1,000 RPM after two
minutes of idle, if the following conditions are met:
•foot is off brake pedal and throttle pedal
•automatic transmission is in PARK
•vehicle speed is zero
•Applying the throttle will cancel fast idle
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STARTING AND OPERATING 43
Page 47 of 173
2. The engine RPM will go up to 1100 RPM. To increase
the RPM, press and hold the ACCEL/RESUME switch
and the idle speed will increase to approximately 1500
RPM. To decrease the RPM, press and hold the DECEL
switch and the idle speed will decrease to approximately
1100 RPM.
3. To cancel the Idle–Up feature, either press the CAN-
CEL switch, press the ON/OFF switch, or press the brake
pedal.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially impor-
tant for turbocharged, charge air-cooled engines.NOTE:
•During engine shut down on vehicles equipped with
manual transmissions, it is normal for the diesel
engine to resonate heavily for a moment during engine
shut off. When the engine is connected to a manual
transmission, this resonance causes load gear rattle
from the transmission. This is commonly referred to as
“shut down rattle.” The manufacturer recommends
performing engine shut down with the clutch pedal
pushed to the floor (clutch disengaged). When engine
shut down is performed in this manner the rattle is
reduced (not eliminated).
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STARTING AND OPERATING 45
Page 60 of 173
WARNING!
Do not coast in NEUTRAL and never turn off the
ignition to coast down a hill. These are unsafe
practices that limit your response to changing traffic
or road conditions. You might lose control of the
vehicle and have an accident.
CAUTION!
Towing the vehicle, coasting, or driving for any other
reason with the transmission in NEUTRAL can result
in severe transmission damage. Refer to “Recre-
ational Towing” in “Starting And Operating” and
“Towing A Disabled Vehicle” in “What To Do In
Emergencies” for further information.DRIVE
This range should be used for most city and highway
driving. It provides the smoothest upshifts and down-
shifts, and the best fuel economy. The transmission
automatically upshifts through underdrive first, second,
and third gears, direct fourth gear and overdrive fifth and
sixth gears. The DRIVE position provides optimum driv-
ing characteristics under all normal operating conditions.
When frequent transmission shifting occurs (such as
when operating the vehicle under heavy loading condi-
tions, in hilly terrain, traveling into strong head winds, or
while towing heavy trailers), use the Electronic Range
Select (ERS) feature (refer to “Electronic Range Select
(ERS)” in this section) to select a lower gear range. Under
these conditions, using a lower gear range will improve
performance and extend transmission life by reducing
excessive shifting and heat buildup.
58 STARTING AND OPERATING
Page 65 of 173
The “TOW/HAUL Indicator Light” will illuminate in the
instrument cluster to indicate that TOW/HAUL mode
has been activated. Pressing the switch a second time
restores normal operation. If the TOW/HAUL mode is
desired, the switch must be pressed each time the engine
is started.
WARNING!
Do not use the “TOW/HAUL” feature when driving
in icy or slippery conditions. The increased engine
braking could cause the rear wheels to slide, and the
vehicle to swing around with the possible loss of
vehicle control, which could cause an accident possi-
bly resulting in personal injury or death.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
the upper gears. When the vehicle speed drops or during
some accelerations, the clutch automatically disengages.
TOW/HAUL Switch
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STARTING AND OPERATING 63
Page 70 of 173
•Look at the shift lever position display and verify that
it indicates the PARK position.
•With brake pedal released, verify that the shift lever
will not move out of PARK.
REVERSE
This range is for moving the vehicle backward. Shift into
REVERSE only after the vehicle has come to a complete
stop.
NEUTRAL
Use this range when the vehicle is standing for prolonged
periods with the engine running. The engine may be
started in this range. Set the parking brake and shift the
transmission into PARK if you must leave the vehicle.
WARNING!
Do not coast in NEUTRAL and never turn off the
ignition to coast down a hill. These are unsafe
practices that limit your response to changing traffic
or road conditions. You might lose control of the
vehicle and have an accident.
CAUTION!
Towing the vehicle, coasting, or driving for any other
reason with the transmission in NEUTRAL can result
in severe transmission damage. Refer to “Recre-
ational Towing” in “Starting And Operating” and
“Towing A Disabled Vehicle” in “What To Do In
Emergencies” for further information.
68 STARTING AND OPERATING
Page 76 of 173
WARNING!
Do not use the “TOW/HAUL” feature when driving
in icy or slippery conditions. The increased engine
braking can cause the rear wheels to slide, and the
vehicle to swing around with the possible loss of
vehicle control, which could cause an accident possi-
bly resulting in personal injury or death.
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
the upper gears. When the vehicle speed drops or during
some accelerations, the clutch automatically disengages.NOTE:
•The torque converter clutch will not engage until the
transmission fluid and engine coolant are warm [usu-
ally after 1 to 3 miles (1.6 to 4.8 km) of driving].
Because the engine speed is higher when the torque
converter clutch is not engaged, it may seem as if the
transmission is not shifting into Overdrive when cold.
This is normal. Using the Electronic Range Select (ERS)
feature, when the transmission is sufficiently warm,
will demonstrate that the transmission is able to shift
into and out of Overdrive.
•If the vehicle has not been driven for several days, the
first few seconds of operation after shifting the trans-
mission into gear may seem sluggish. This is due to the
fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque con-
verter will refill within five seconds after starting the
engine.
74 STARTING AND OPERATING
Page 77 of 173
MANUAL TRANSMISSION — IF EQUIPPED
WARNING!
You or others could be injured if you leave the
vehicle unattended without having the parking
brake fully applied. The parking brake should al-
ways be applied when the driver is not in the vehicle,
especially on an incline.
CAUTION!
Never drive with your foot resting on the clutch
pedal, or attempt to hold the vehicle on a hill with the
clutch pedal partially engaged, as this will cause
abnormal wear on the clutch.
NOTE: During cold weather, you may experience in-
creased effort in shifting until the transmission fluid
warms up. This is normal.
Shifting
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully pressed to start the vehicle.
Shift Pattern
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STARTING AND OPERATING 75
Page 81 of 173
Stationary Mode
To operate the PTO in this mode the vehicle must meet
the following conditions:
•Be in PARK position (vehicles equipped with auto-
matic transmission)
•Upfitter provider (on/off) switch has been activated
•Parking brake applied (vehicles equipped with
manual transmission)
•Brake pedal must not be applied
•Vehicle engine must be running
•No vehicle, brake or clutch switch faults present
•PTO must be correctly installed using the vehicle
provided circuits
The customer has the choice to operate the PTO by
utilizing the cruise control switches or by utilizing a remote control (provided by the PTO supplier). To oper-
ate the feature using the cruise control switches, the
customer must first activate the upfitter-provided on/off
switch which will turn on the PTO. In order to increase or
decrease the engine idle speed, to optimize the PTO
function, the “RESUME/ACCEL” and “DECEL” cruise
switches can be used respectively. To disengage PTO
operation and return to “standard vehicle operation”
simply turn the upfitter-provided on/off switch to the
OFF position.
The torque converter lockup clutch will automatically
engage at engine speeds above 1,200 RPM (engine speed)
in PTO stationary mode. Once engaged, the lockup clutch
will remain on and not disengage until the engine speed
is below 1,000 RPM. Lockup clutch engagement is desir-
able for certain types of PTO applications (AS68RC
Six-Speed Automatic Transmission Only).
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STARTING AND OPERATING 79