brake Ram 5500 Chassis Cab 2012 Manual PDF

Cavity Cartridge
FuseMini
FuseDescription
M26 10 Amp
RedDriver’s Door Switch
M27 10 Amp
RedIgnition Switch
M28 15 Amp
BluePowertrain Control
Module
M29 10 Amp
RedTire Pressure Monitor
M30 15 Amp
BlueJ1962 Diag Connector
M31 20 Amp
YellowBack-Up Lamps
M32 10 Amp
RedAirbag Module
M33 10 Amp
RedPowertrain Control
ModuleCavity Cartridge
FuseMini
FuseDescription
M34 10 Amp
RedPark Assist Module/
Climate Control Sys-
tem Module/IR
Sensor/Compass
Module
M35 15 Amp
BlueLeft Front & Rear
Parklamps
M36 20 Amp
YellowPower Outlet (Instru-
ment Panel or Center
Console)
M37 10 Amp
RedAntilock Brakes/
Stability Control Sys-
tem Module/
Stoplamp Switch
M38 25 Amp
NaturalAll Door Lock &Un-
lock
444 MAINTAINING YOUR VEHICLE

Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission (5.7L En-
gine Only)MOPARATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4product.
Transfer Case MOPARATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4product.
Front and Rear Axle Fluid (4500/
5500)GL-5 SAE 75W-90 Synthetic (MS-9763) or equivalent.
Brake Master Cylinder MOPARDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MOPARPower Steering Fluid +4, MOPARATF+4Automatic Trans-
mission Fluid or equivalent licensed ATF+4product.
7
MAINTAINING YOUR VEHICLE 455

Once A Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
•Check all lights and other electrical items for correct
operation.At Each Oil Change
•Change the engine oil filter.
•Inspect the brake hoses and lines.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
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S460 MAINTENANCE SCHEDULES

8,000 Miles (13,000 km) or
6 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
8,000 miles (13 000 km).
❏Lube the front drive shaft fitting (4x4
only).
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
16,000 Miles (26,000 km) or 12 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
16,000 miles (26 000 km).
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Lube the front drive shaft fitting (4x4 only).
❏Inspect the brake linings, replace if necessary.
❏Inspect exhaust system. Perform the first inspection at 16,000 miles (26 000 km) or
12 months.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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SMAINTENANCE SCHEDULES 461

24,000 Miles (39,000 km) or
18 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
24,000 miles (39 000 km).
❏Lube the front drive shaft fitting (4x4
only).
❏Inspect the CV joints.
❏Inspect exhaust system.
❏Inspect the front and rear axle fluid,
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
32,000 Miles (52,000 km) or 24 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
32,000 miles (52 000 km).
❏Replace the engine air cleaner filter.
❏Replace the spark plugs.
❏Lube the front drive shaft fitting (4x4 only).
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Inspect the transfer case fluid.
❏Inspect the brake linings, replace if necessary.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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S462 MAINTENANCE SCHEDULES

40,000 Miles (65,000 km) or
30 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
40,000 miles (65 000 km).
❏Lube the front drive shaft fitting (4x4
only).
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
48,000 Miles (78,000 km) or 36 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
48,000 miles (78 000 km).
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Lube the front drive shaft fitting (4x4 only).
❏Inspect the brake linings, replace if necessary.
❏Inspect the CV joints.
❏Inspect exhaust system.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
❏Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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SMAINTENANCE SCHEDULES 463

64,000 Miles (104,000 km) or 48 Months Maintenance Service Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before 64,000 miles (104 000 km).
❏Replace the engine air cleaner filter.
❏Replace the spark plugs.
❏Lube the front drive shaft fitting (4x4 only).
❏Inspect the brake linings; replace if necessary.
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Change the automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, taxi, fleet, snow plowing, or
frequent trailer towing.
❏Change the transfer case fluid if using your vehicle for any of the following: police, taxi, fleet, or frequent trailer towing.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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SMAINTENANCE SCHEDULES 465

72,000 Miles (117,000 km) or
54 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
72,000 miles (117 000 km).
❏Lube the front drive shaft fitting (4x4
only).
❏Inspect the CV joints.
❏Inspect exhaust system.
❏Inspect the front and rear axle fluid,
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
80,000 Miles (130,000 km) or 60 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
80,000 miles (130 000 km).
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Lube the front drive shaft fitting (4x4 only).
❏Flush and replace the engine coolant if not done at 104,000 miles (169 000 km).
❏Inspect the brake linings, replace if necessary.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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S466 MAINTENANCE SCHEDULES

96,000 Miles (156,000 km) or 72 Months Maintenance Service Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before 96,000 miles (156 000 km).
❏Replace the engine air cleaner filter.
❏Replace the spark plugs.
❏Inspect and replace PCV valve if necessary.
❏Lube the front drive shaft fitting (4x4 only).
❏Adjust parking brake on vehicles equipped with four-wheel disc brakes.
❏Inspect the transfer case fluid.
❏Inspect the brake linings, replace if necessary.
❏Inspect the CV joints.
❏Inspect exhaust system.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏Inspect the front and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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S468 MAINTENANCE SCHEDULES

104,000 Miles (169,000 km) or
78 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
104,000 miles (169 000 km).
❏Lube the front drive shaft fitting (4x4
only).
❏Flush and replace engine coolant at
104,000 miles (169,00 km) or 60 months
(whichever occurs first).
❏Flush and replace power steering fluid.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
112,000 Miles (182,000 km) or 84 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
112,000 miles (182 000 km).
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏Lube the front drive shaft fitting (4x4 only).
❏Inspect the brake linings, replace if necessary.
❏Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature, Authorized Service Center
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SMAINTENANCE SCHEDULES 469