trailer RAM CHASSIS CAB 2021 Repair Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2021, Model line: CHASSIS CAB, Model: RAM CHASSIS CAB 2021Pages: 463, PDF Size: 21.5 MB
Page 357 of 463

SERVICING AND MAINTENANCE355
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect front suspension, tie rod ends, and replace if necessary. X X X X X X X
Inspect the front and rear axle surfaces. If gear oil leakage is
suspected, check the fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer towing, change axle fluid. X X X X X X X
Inspect the brake linings, parking brake function. X X X X X X X
Additional Maintenance
Replace the cabin air filter. X X X X X X X
Replace the engine air cleaner filter. XXXXX
Replace spark plugs.
1X
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. X
X
Change the automatic transmission fluid (AS66RC Transmission Only).
XXX
8
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356SERVICING AND MAINTENANCE
(Continued)
Change the automatic transmission fluid and sump filter
(AS66RC Transmission Only). X
X
Inspect the transfer case fluid, change for any of the following:
police, taxi, fleet, or frequent trailer towing. X
XXXX
Change the transfer case fluid. X
Inspect and replace PCV valve if necessary. X
1. The spark plug change interval is mileage based only, yearly intervals do not apply.
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
WARNING!
You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge and
the right equipment. If you have any doubt
about your ability to perform a service job,
take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your
vehicle could result in a component malfunc -
tion and effect vehicle handling and perfor -
mance. This could cause an accident.
WARNING! (Continued)
21_DPF_OM_EN_USC_t.book Page 356
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SERVICING AND MAINTENANCE361
Replace the engine fuel filter. X X X X X X X X X X
Replace the chassis mounted
fuel filter. X X X X X X X X X
X
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid
level. If using your vehicle for
police, taxi, fleet, off-road or
frequent trailer towing change
the axle fluid.
3
Inspect the transfer case fluid
(4x4), change for any of the
following: police, taxi, fleet, or
frequent trailer towing. X
XXX X
Change the transfer case fluid
(4x4). X
X
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
8
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SERVICING AND MAINTENANCE363
(Continued)
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
Retain all receipts.
Flush and replace engine
coolant. ***
X
1. Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or 12 months or 500 Hours, whichever comes first.
2. Under no circumstances should the engine air cleaner filter exceed 30,000 miles (48,000 km) or 24 months, whichever comes first.
3. Inspect the front and rear axle surfaces every 20,000 miles (32,000 km). If gear oil leakage is suspected, check the fluid level. If using your vehicle for police, taxi, fleet, off-road or
frequent trailer towing change the axle fluid every 20,000 miles (32,000 km).
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
WARNING!
You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge and
the right equipment. If you have any doubt
about your ability to perform a service job,
take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your
vehicle could result in a component malfunc -
tion and effect vehicle handling and perfor -
mance. This could cause an accident.
WARNING! (Continued)CAUTION!
***The manufacturer highly recommends that
all cooling system service, maintenance, and
repairs be performed by an authorized dealer.
8
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396SERVICING AND MAINTENANCE
F1240 Amp Green –CBC #3 / Pwr Locks
F13 40 Amp Green –Blower Motor
F14 40 Amp Green –CBC #4 / Ext Lights
F15 30 Amp Pink –Power Side Steps — If Equipped
F16 30 Amp Pink –Smart-Bar Module – If Equipped
F17 30 Amp Pink –Winch Control Module – If Equipped
F19 30 Amp Pink –Diesel SCR Feed– If Equipped
F20 30 Amp Pink –Passenger Door Module
F21 30 Amp Pink –Drive Train Control Module
F22 20 Amp Blue –Gas / ECM– If Equipped
F22 25 Amp White –Diesel PCM – If Equipped
F23 30 Amp Pink –CBC #1 / Int Light
F24 30 Amp Pink –Driver Door Module
F25 30 Amp Pink –Front Wiper
F26 — –Spare
F27 — –Spare
F28 20 Amp Blue –Trailer Tow Backup Lights – If Equipped
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle / Trailer Tow (Separate E-Brake) / Trailer Tow
F31 – –Spare
Cavity Cartridge Fuse Micro Fuse Description
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SERVICING AND MAINTENANCE397
F32– –Spare
F33 20 Amp Blue –Trans Control Module – If Equipped
F34 30 Amp Pink –Vehicle System Interface Module #2 – If Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Electric Back Light – If Equipped
F37 30 Amp Pink –Diesel Frame / Fuel Heater #2– If Equipped
F38 30 Amp Pink –Integrated Trailer Brake Module – If Equipped
F39 – –Spare
F40 –10 Amp Red Ventilated Seats – If Equipped
F41 –10 Amp Red Active Grille Shutter / Active Air Dam – If Equipped
F42 –20 Amp Yellow Horn
F43 –15 Amp Blue Heated Steering Wheel – If Equipped
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitters Relay Coil – If Equipped
F47 – –Spare
F48 – –Spare
F49 –10 Amp Red IP Cluster / CSG
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp RedIgnition Node Module / Keyless Ignition Node Module, Radio Frequency
Hub Module / Electric Steering Column Lock - If Equipped
F52 –5 Amp Tan Battery Sensor
Cavity Cartridge Fuse Micro Fuse Description
8
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398SERVICING AND MAINTENANCE
F53–20 Amp Yellow Trailer Tow – Left Turn/Stop Lights - If Equipped
F54 –20 Amp Yellow Non Memory Adjustable Pedals - If Equipped
F55 – –Spare
F56 –10 Amp Red Fuel Vapor Blocker Valve - If Equipped
F57 –20 Amp Yellow TCM / PCM / Solenoid Trans Pressure SW (RFE Trans Only) – If Equipped
F58 –10 Amp Red Bed Lighting (LED) – If Equipped
F60 – —Spare
F61 –10 Amp Red NH3 Sensor / PM Sensor – If Equipped
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils / CAPS
F64 –25 Amp Clear Fuel Injectors / Powertrain Control Module / SRV – If Equipped
F65 –10 Amp Red MOD Inverter (Wake Up) / Power Port / USB IP / WCPM – If Equipped
F66 –10 Amp Red Sunroof / USB Rear– If Equipped
F67 –10 Amp Red UCI Port / USB Front
F68 –10 Amp Red AEB RACAM HTR – If Equipped
F69 –15 Amp Blue SCR Module 12 Volt– If Equipped
F70 –30 Amp Green Fuel Pump Motor / K09 RLY Coil Feed – If Equipped
F71 –25 Amp Clear Amplifier / Active Noise Cancellation – If Equipped
F72 – —Spare
F73 –20 Amp Yellow Fuel Transfer Pump – If Equipped
Cavity Cartridge Fuse Micro Fuse Description
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SERVICING AND MAINTENANCE399
F74–10 Amp Red Backup Alarm – If Equipped
F75 –10 Amp Red ATMM / Coil-SCR Module RLY – If Equipped
F76 –10 Amp Red Electronic Stability Control — If Equipped
F77 –10 Amp Red Drivetrain Control Module / Front Axle Disconnect Module / TCM/ STOM
F78 –15 Amp BlueEngine Control Module / Powertrain Control Module / AEB RACM MOD /
Feed To AUX PDC Relay Coils/ HRLS
F79 –15 Amp Blue ID / Clearance Lights
F80 –10 Amp Red Overhead Console / Assist / 911 – If Equipped
F81 –20 Amp Yellow Trailer Tow Right Turn / Stop Lights - If Equipped
F82 –10 Amp Red Steering Column Control Module / Cruise Control
F83 – –Spare
F84 –15 Amp Blue ASBM / HVAC / ICS / Rear Heated Seat Switches
F85 –10 Amp Red Airbag Module
F86 –10 Amp Red Airbag Module
F87 –10 Amp RedAir Suspension / ITBM / Steering Column Control Module / MOD Gateway
CAN-C Trailer TPM
F88 –15 Amp Blue Instrument Panel Cluster
F90/F91 –20 Amp Yellow Power Outlet / Batt
Power Outlet / Acc
F92 – –Spare
F93 – –Spare
Cavity Cartridge Fuse Micro Fuse Description
8
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400SERVICING AND MAINTENANCE
(Continued)
F94 –10 Amp RedShift-By-Wire / Transfer Case Switch / Module TPM Trailer / Module
Gateway Can-C Trailer TPM
F95 –10 Amp RedRearview Camera / Park Assist / CHMSL Camera / Blind Spot Sensor /
Surround View Camera
F96 –10 Amp Red Trailer Camera – If Equipped
F97 –20 Amp Yellow Front Heated Seat Passenger – If Equipped
F98 –20 Amp Yellow Front Heated Seat Driver – If Equipped
F99 –10 Amp Red HVAC / In-Car Temperature Sensor / CSG MOD
F100 –10 Amp Red Upfitters Box Feed– If Equipped
F101 –20 Amp Yellow Rear Heated Seat Right — If Equipped
F102 –20 Amp Yellow Rear Heated Seat Left / Run RLY #3 Coil — If Equipped
F103 –10 Amp Red HeadLamp AFLS — If Equipped
F104 –20 Amp Yellow UCI Port / USB Rear
Cavity Cartridge Fuse Micro Fuse Description
CAUTION!
When installing the power distribution center
cover, it is important to ensure the cover is
properly positioned and fully latched. Failure
to do so may allow water to get into the
power distribution center and possibly result
in an electrical system failure.
When replacing a blown fuse, it is important to
use only a fuse having the correct amperage
rating. The use of a fuse with a rating other than
indicated may result in a dangerous electrical
system overload. If a properly rated fuse
continues to blow, it indicates a problem in the
circuit that must be corrected.
CAUTION! (Continued)
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412SERVICING AND MAINTENANCE
For further information on GAWRs, vehicle
loading, and trailer towing, refer to “Vehicle
Loading” in the “Starting And Operating”
section of this manual.
To determine the maximum loading conditions of
your vehicle, locate the statement “The combined
weight of occupants and cargo should never exceed
XXX kg or XXX lbs” on the Tire and Loading
Information placard. The combined weight of
occupants, cargo/luggage and trailer tongue weight
(if applicable) should never exceed the weight
referenced here.
Steps For Determining Correct Load
Limit—
(1) Locate the statement “The combined
weight of occupants and cargo should
never exceed XXX kg or XXX lbs.” on your
vehicle's placard.
(2) Determine the combined weight of
the driver and passengers that will be
riding in your vehicle.
(3) Subtract the combined weight of the
driver and passengers from XXX kg or
XXX lbs. (4) The resulting figure equals the
available amount of cargo and luggage
load capacity. For example, if “XXX”
amount equals 1400 lbs. and there will
be five 150 lb passengers in your
vehicle, the amount of available cargo
and luggage load capacity is 650 lbs.
(1400-750 (5x150) = 650 lbs.)
(5) Determine the combined weight of
luggage and cargo being loaded on the
vehicle. That weight may not safely
exceed the available cargo and luggage
load capacity calculated in Step 4.
(6) If your vehicle will be towing a trailer,
load from your trailer will be transferred
to your vehicle. Consult this manual to
determine how this reduces the
available cargo and luggage load
capacity of your vehicle.
Metric Example For Load Limit
For example, if “XXX” amount equals 635 kg
and there will be five 68 kg passengers in your
vehicle, the amount of available cargo and
luggage load capacity is 295 kg (635-340
(5x68) = 295 kg) as shown in step 4.
NOTE:
If your vehicle will be towing a trailer, load from
your trailer will be transferred to your vehicle.
The following table shows examples on how to
calculate total load, cargo/luggage, and
towing capacities of your vehicle with varying
seating configurations and number and size
of occupants. This table is for illustration
purposes only and may not be accurate for the
seating and load carry capacity of your vehicle.
For the following example, the combined
weight of occupants and cargo should never
exceed 865 lbs (392 kg).
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