warning Ram ProMaster 2015 Diesel Supplement
[x] Cancel search | Manufacturer: RAM, Model Year: 2015, Model line: ProMaster, Model: Ram ProMaster 2015Pages: 130, PDF Size: 0.59 MB
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CAUTION!
See your authorized dealer, as damage to the exhaust
system could occur soon with continued operation.
Diesel Exhaust Fluid (DEF) Messages
•First low level warning will be given at around 500
miles, which is determined by current consumption
rate. DEF Low level lamp icon and display message for
refill will be displayed at dashboard. DEF Low level
Lamp will stay on until a DEF refill is detected
(minimum 1 gallon).
• To correct, this condition it will be necessary to fully
refill the DEF tank.
• If refill is not performed, a second low level warning
will be given about 200 miles are left to empty the DEF
Tank. •
Display message of speed limitation with DEF Low
Level lamp will be there on dashboard.
• The driver will be informed about the speed restriction
also when about 150 and 125 miles are left to empty the
DEF Tank.
• When 100 miles are left to empty, the DEF Tank, a
continuous message display with chimes will be there
on dashboard.
• When count down is over (0 mile left), continuous
message Speed limited at refuel or next engine start
is shown on EVIC. In this case, if an engine restart or
a diesel refuel action in engine-on condition is per-
formed, vehicle’s speed will be limited to 5 mph and
continuous message Speed limited DEF low is shown
on EVIC.
32 UNDERSTANDING YOUR INSTRUMENT PANEL
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•The restriction becomes inactive as soon as the DEF
refill event is detected (minimum quantity to be added
is 1 gallon).
Transmission Messages
Refer to “Instrument Cluster Messages” under “Auto-
mated Manual Transmission” in “Starting And Operat-
ing” for detailed information on transmission warning
messages.
• Gear unavailable
• Shift not allowed
• Manual unavailable
• Automatic unavailable •
Reduce gear changes
• Press brake and try again
• Transmission temperature high
• Press brake pedal
• Press brake pedal startup delayed
• Shift to neutral
• Tow/Haul ON
• Service transmission4
UNDERSTANDING YOUR INSTRUMENT PANEL 33
Page 39 of 130

STARTING PROCEDURES
Before starting your vehicle, adjust your seat, both inside
and outside mirrors, and fasten your seat belts.
The starter is allowed to crank for up to 10-second
intervals. Waiting a few minutes between such intervals
will protect the starter from overheating.
WARNING!
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle.
• Allowing children to be in a vehicle unattended is
dangerous for a number of reasons. A child or
others could be seriously or fatally injured. Chil-
dren should be warned not to touch the parking
brake, brake pedal or the shift lever.
(Continued)
WARNING! (Continued)
•Do not leave the Key Fob in or near the vehicle (or
in a location accessible to children). A child could
operate power windows, other controls, or move
the vehicle.
NOTE: Engine start up in very low ambient temperature
could result in evident white smoke. This condition will
disappear as the engine warms up.
CAUTION!
If the “Generic Warning Light” remains on and a
“Service Fuel Filter” message displays, DO NOT
START engine before you drain the water from the
fuel filter housing to avoid engine damage. Please
see your authorized dealer for draining the fuel
filter/water separator and fuel filter replacement.
5
STARTING AND OPERATING 37
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Normal Starting Procedure
The shift lever must be in the NEUTRAL (N) position,
and the brake pedal must be pressed, to allow engine
cranking. Place the shift lever in NEUTRAL (N) and
apply the brake pedal BEFORE turning the key to the
START/AVV position; otherwise, the engine will not
crank and the key must be cycled OFF, then back on,
before cranking is allowed.
Observe the instrument panel cluster lights when starting
the engine.
NOTE:Normal starting of either a cold or a warm
engine is obtained without pumping or pressing the
accelerator pedal.
1. Press and hold the brake pedal.
2. Place the shift lever into the NEUTRAL (N) position while keeping the brake pedal depressed. 3. Turn the ignition switch to the ON/RUN/MAR posi-
tion and watch the instrument panel cluster lights.
CAUTION!
If the “Generic Warning Light” remains on and a
“Service Fuel Filter” message displays, DO NOT
START engine before you drain the water from the
fuel filter housing to avoid engine damage. Please
see your authorized dealer for draining the fuel
filter/water separator and fuel filter replacement.
4. After the Glow Plug light turns off, turn the ignition switch to the AVV (START) position to start the engine.
Do not press the accelerator during starting.
5. If you wish to stop the cranking of the engine prior to the engine starting, release the ignition key so that it
turns back to the ON/RUN position.
38 STARTING AND OPERATING
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6. Check that the oil pressure warning light has turnedoff.
7. Release the parking brake.
To start the engine if the transmission is faulty, the
“Delayed startup” procedure may be required.
NOTE: Not all Transmission Failures requires the “De-
layed startup” Procedure, it depends on the type of
failure.
(refer to Instrument Cluster Messages underAuto-
mated Manual Transmission in this section for further
information):
• Begin with the key in the OFF position.
• Press and hold the brake pedal. •
Turn the key to the START/AVV position and hold it
there for at least seven seconds with the brake de-
pressed. The engine will start, and the transmission
will operate in recovery mode (maximum gear permit-
ted = 3rd, automatic mode not available). If the engine
does not start, contact your authorized dealer.
Starting Fluids
The engine is equipped with a glow plug preheating
system. If the instructions in this manual are followed,
the engine should start in all conditions and no type of
starting fluid should be used.
WARNING!
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
(Continued)
5
STARTING AND OPERATING 39
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WARNING!(Continued)
•When leaving the vehicle, always remove the key
fob and lock your vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the gear selector/shift lever. Do not leave the key
fob in or near the vehicle (or in a location accessible
to children), A child could operate power windows,
other controls, or move the vehicle.
Extreme Cold Weather
This vehicle has three heating elements; one engine block
heater (a resistance heater installed in the water jacket of
the engine) and two transmission heaters (one resistance heater installed under the oil reservoir of the hydraulic
actuation system and one on the differential cover of the
transmission). They require a 110–115 Volt AC electrical
outlet with a grounded, three-wire extension cord. Their
use is recommended for environments that routinely fall
below -10°F (-23°C). They should be used when the
vehicle has not been running overnight or longer periods
and should be plugged in two hours prior to start. Their
use is required for cold starts with temperatures under
-17°F (-27°C).
NOTE:
The engine is designed to work at an ambient
temperature ranging from -22°F to + 122°F (-30°C to +
50C°). Rubber, pipes, timing belt cover and electronic
devices are not designed to work out of this range.
In the case of LOW temperature after Starting, the Auto-
mated Manual Transmission may not be able to engage first
gear. In this case a message Shift not allowedappears. In
this situation use the engine block heater.
40 STARTING AND OPERATING
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NOTE:The engine and transmission block heater cord is
a factory installed option. If your vehicle is not equipped,
heater cords are available from your authorized
MOPAR® dealer.
• A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A Diesel Pre-Heat system both improves engine start-
ing and reduces the amount of white smoke generated
by a warming engine.
NORMAL OPERATION
Observe the following when the diesel engine is operat-
ing.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Generic Warning Light is off. •
Engine Oil Pressure telltale is not illuminated.
Cold Weather Precautions
Operation in ambient temperature below 32°F (0°C) may
require special considerations. The following charts sug-
gest these options:
Fuel Operating Range
NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
Fuel Operating Range Chart
5
STARTING AND OPERATING 41
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Cooling System Tips — Automated Manual
Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
•City Driving
— When stopped, shift the transmis-
sion into NEUTRAL and increase engine idle
speed.
• Highway Driving— Reduce your speed.
•Up Steep Hills— Select a lower transmission gear.
•Air Conditioning— Turn it off temporarily. Do Not Operate The Engine With Low Oil
Pressure
If the low oil pressure warning light turns on while
driving, stop the vehicle and shut down the engine as
soon as possible. A chime will sound when the light turns
on.
NOTE:
Do not operate the vehicle until the cause is
corrected. This light does not show how much oil is in the
engine. The engine oil level must be checked under the
hood.
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
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Do Not Operate The Engine With Failed Parts
All engine failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
•engine misfiring or vibrating severely
• sudden loss of power
• unusual engine noises
• fuel, oil or coolant leaks
• sudden change, outside the normal operating range, in
the engine operating temperature
• excessive smoke
• oil pressure drop
ENGINE BLOCK/TRANSMISSION HEATER — IF
EQUIPPED
To ensure reliable starting/operating at these tempera-
tures, use of an externally powered electric engine block/
transmission heater (available from your authorized
dealer) is recommended.
The engine block heater warms engine coolant and
permits quicker starts in cold weather. The transmission
heaters warm gearbox oil and hydraulic actuation system
oil to operate in cold weather. Connect the heater cord to
a ground-fault interrupter protected 110–115 Volt AC
electrical outlet with a grounded, three-wire extension
cord.
Its use is recommended for environments that routinely
fall below -10°F (-23°C). It should be used when the
vehicle has not been running overnight or longer periods
5
STARTING AND OPERATING 45
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and should be plugged in two hours prior to start. Its use
is required for cold starts with temperatures under -17°F
(-27°C).
In the case of LOW temperature after Starting, the
Automated Manual Transmission may not be able to
engage first gear. In this case a messageShift not
allowed appears. In this situation use the engine block
heater.
WARNING!
Remember to disconnect the cord before driving.
Damage to the 110–115 Volt electrical cord could
cause electrocution.
NOTE: The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
AUTOMATED MANUAL TRANSMISSION
WARNING!
You or others could be injured if you leave the
vehicle unattended without fully applying the park-
ing brake. The parking brake should always be
applied when the driver is not in the vehicle.
The automated manual transmission is a conventional
six-speed manual transmission with an electronically-
controlled hydraulic system that controls the clutch and
gear shifting. In forward gears, this transmission offers
two modes of operation:
• MANUAL (M) Mode — where the driver controls the
transmission shifting.
• Automatic Mode (the DRIVE [D] position)
— where
the electronic system controls the gear shifts.
46 STARTING AND OPERATING