clutch Ram ProMaster 2018 User Guide

WARNING!
• If you are required to drive with thetrunk/liftgate/rear doors open, make sure
that all windows are closed and the cli-
mate control BLOWER switch is set at
high speed. DO NOT use the recircula-
tion mode.
• If it is necessary to sit in a parked vehicle
with the engine running, adjust your
heating or cooling controls to force out-
side air into the vehicle. Set the blower
at high speed.
The best protection against carbon monoxide
entry into the vehicle body is a properly
maintained engine exhaust system.
Whenever a change is noticed in the sound of
the exhaust system, when exhaust fumes can
be detected inside the vehicle, or when the
underside or rear of the vehicle is damaged,
have a competent mechanic inspect the com-
plete exhaust system and adjacent body ar-
eas for broken, damaged, deteriorated, or
mispositioned parts. Open seams or loose
connections could permit exhaust fumes to
seep into the passenger compartment. In addition, inspect the exhaust system each
time the vehicle is raised for lubrication or oil
change. Replace as required.
Safety Checks You Should Make
Inside The Vehicle
Seat Belts
Inspect the seat belt system periodically,
checking for cuts, frays, and loose parts.
Damaged parts must be replaced immedi-
ately. Do not disassemble or modify the sys-
tem.
Front seat belt assemblies must be replaced
after a collision. Rear seat belt assemblies
must be replaced after a collision if they have
been damaged (i.e., bent retractor, torn web-
bing, etc.). If there is any question regarding
seat belt or retractor condition, replace the
seat belt.
Air Bag Warning Light
The Air Bag warning lightwill turn on for
four to eight seconds as a bulb check when
the ignition switch is first turned to ON/RUN.
If the light is either not on during starting, stays on, or turns on while driving, have the
system inspected at your authorized dealer as
soon as possible. After the bulb check, this
light will illuminate with a single chime when
a fault with the Air Bag System has been
detected. It will stay on until the fault is
cleared. If the light comes on intermittently
or remains on while driving, have your autho-
rized dealer service the vehicle immediately.
Refer to “Occupant Restraint Systems” in
“Safety” for further information.
Defroster
Check operation by selecting the defrost
mode and place the blower control on high
speed. You should be able to feel the air
directed against the windshield. See your
authorized dealer for service if your defroster
is inoperable.
Floor Mat Safety Information
Always use floor mats designed to fit your
vehicle. Only use a floor mat that does not
interfere with the operation of the accelera-
tor, brake or clutch pedals. Only use a floor
mat that is securely attached using the floor
SAFETY
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mat fasteners so it cannot slip out of position
and interfere with the accelerator, brake or
clutch pedals or impair safe operation of your
vehicle in other ways.
WARNING!
An improperly attached, damaged, folded,
or stacked floor mat, or damaged floor mat
fasteners may cause your floor mat to in-
terfere with the accelerator, brake, or
clutch pedals and cause a loss of vehicle
control. To prevent SERIOUS INJURY or
DEATH:
• ALWAYS securely attach
your floor
mat using the floor mat fasteners. DO
NOT install your floor mat upside down
or turn your floor mat over. Lightly pull to
confirm mat is secured using the floor
mat fasteners on a regular basis.
• ALWAYS REMOVE THE EXISTING
FLOOR MAT FROM THE VEHICLE
before installing any other floor mat.
NEVER install or stack an additional
floor mat on top of an existing floor mat.
• ONLY install floor mats designed to fit
your vehicle. NEVER install a floor mat
WARNING!
that cannot be properly attached and
secured to your vehicle. If a floor mat
needs to be replaced, only use a FCA
approved floor mat for the specific
make, model, and year of your vehicle.
• ONLY use the driver’s side floor mat on
the driver’s side floor area. To check for
interference, with the vehicle properly
parked with the engine off, fully depress
the accelerator, the brake, and the
clutch pedal (if present) to check for
interference. If your floor mat interferes
with the operation of any pedal, or is not
secure to the floor, remove the floor mat
from the vehicle and place the floor mat
in your trunk.
• ONLY use the passenger’s side floor mat
on the passenger’s side floor area.
• ALWAYS make sure objects cannot fall or
slide into the driver’s side floor area
when the vehicle is moving. Objects can
become trapped under accelerator,
brake, or clutch pedals and could cause
a loss of vehicle control.
WARNING!
• NEVER place any objects under the floormat (e.g., towels, keys, etc.). These ob-
jects could change the position of the
floor mat and may cause interference
with the accelerator, brake, or clutch
pedals.
• If the vehicle carpet has been removed
and re-installed, always properly attach
carpet to the floor and check the floor
mat fasteners are secure to the vehicle
carpet. Fully depress each pedal to
check for interference with the accelera-
tor, brake, or clutch pedals then re-
install the floor mats.
• It is recommended to only use mild soap
and water to clean your floor mats. After
cleaning, always check your floor mat
has been properly installed and is se-
cured to your vehicle using the floor mat
fasteners by lightly pulling mat.
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an Allen wrench. EPB mechanical release
should only be performed by qualified service
personnel and only when the vehicle is se-
cured from rolling.
AUTOMATED MANUAL TRANSMISSION
— DIESEL ONLY
WARNING!
You or others could be injured if you leave
the vehicle unattended without fully ap-
plying the parking brake. The parking
brake should always be applied when the
driver is not in the vehicle.
The automated manual transmission is a con-
ventional six-speed manual transmission
with an electronically-controlled hydraulic
system that controls the clutch and gear
shifting. In forward gears, this transmission
offers two modes of operation:
• MANUAL (M) Mode — where the driver con-
trols the transmission shifting. •
Automatic Mode (the DRIVE [D] position) —
where the electronic system controls the
gear shifts.
NOTE:
In either mode, there is no clutch pedal; the
electronic system always controls the clutch
operation.
Gear Selector/Transmission Gear Position
The transmission gear selector has REVERSE
(R), NEUTRAL (N), DRIVE (D) and MANUAL
(M) positions.
In the MANUAL (M) position, the lever can be
toggled rearward or forward (+/-) to upshift or
downshift the transmission to the next gear.
With the key ON and the engine OFF the gear
selector can be moved freely from NEUTRAL
(N) to DRIVE (D) or REVERSE (R), however
the transmission will not actually shift unless
the brake pedal is pressed. Therefore, the
gear selector and the instrument cluster dis-
play may not correspond to the actual trans-
mission gear range. With the engine running
transmission shifts are allowed even if the
brake pedal is not pressed. NOTE:
• The Automated Manual Transmission must
be in NEUTRAL (N) to start the vehicle.
• The actual transmission gear range (R, N, D, 1, 2, 3, 4, 5, or 6) is displayed in the
instrument cluster display whenever the
engine is running.
• When the key is turned OFF the transmis- sion remains in its previous gear position,
regardless of the gear selector position.
• When the key is turned ON (engine off), the instrument cluster display may indicate the
gear selector position rather than the actual
transmission gear position.
To shift the transmission to a particular gear
range (with key ON/engine off), press and
hold the brake pedal, move the gear selector
to NEUTRAL (N), then move the gear selector
to the desired position.
To drive, press the brake pedal and start the
engine, then move the gear selector from
NEUTRAL (N) to the DRIVE (D) position for
automatic mode, the MANUAL (M) position
for manual mode or the REVERSE (R) posi-
tion.
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NOTE:
Do not press the brake and accelerator pedals
at the same time. Use only one foot to operate
the brake and accelerator.
To operate in DRIVE (D) (Automatic mode):
• Press and hold the brake pedal.
• Move the gear selector to the DRIVE (D)position.
NOTE:
If the vehicle is moving, DRIVE engagement
will only occur if the vehicle speed is less
than 2 mph (3 km/h). Otherwise, a chime will
sound, the transmission will shift to NEU-
TRAL, and the DRIVE request must then be
repeated by returning the lever to NEUTRAL
and then back into DRIVE once the speed has
been sufficiently reduced.
• To drive, release the brake pedal and press the accelerator pedal.
When in DRIVE (D) the transmission will shift
gears automatically. The Automated Manual
Transmission uses a geartrain and clutch
similar to other manual transmissions. There- fore, you should become familiar with some
of the normal operational characteristics of
the Automated Manual Transmission:
• Engine torque will be interrupted briefly
during the transmission upshifts, making
these shifts more abrupt than with a typical
automatic transmission. This is normal.
• Although transmission shifting is per- formed automatically, the vehicle will not
"creep" when the brake pedal is released,
and may in fact roll down on an incline.
Leaving from a stop, the accelerator pedal
must be pressed to transmit driving torque
to the wheels.
• In Automatic Mode, the Automated Manual Transmission adapts the gear changing
strategy evaluating the road condition such
as slopes in the road.
• During low-speed driving conditions in first gear, vehicle momentum changes may feel
exaggerated in response to changes in ac-
celerator pedal position. This behavior is
normal and is similar to other vehicles
equipped with manual transmissions. • At low speeds you may hear mechanical
noises similar to a manual transmission as
the transmission changes gears. These
noises are normal and will not damage the
transmission.
• Very aggressive driving may result in some clutch odor. A warning message will display
in the instrument cluster display if cool
down actions are needed.
• Before and after the engine is started, you may hear a hydraulic pump for a short
period of time. This noise is normal and will
not damage the transmission.
During extremely cold temperatures, the
transmission will not operate if the oil tem-
perature is -22°F (-30°C) or below. Normal
operation will resume once the transmission
temperature has risen to a suitable level.
When transmission actuation oil temperature
is lower than -22°F (-30°C), engine start will
not be allowed. For this reason the block
heater is recommended below -17°F (-27°C).
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(1st) gear, DRIVE (D) or REVERSE (R) gear is
displayed in the instrument cluster display,
turn the engine off and engage the parking
brake. It is essential to wait until the gear
engaged appears in the display before turning
the engine off and releasing the brake pedal.
Always remember to apply your parking
brake.
NOTE:
NEVER leave your vehicle with the gearbox in
NEUTRAL (N) without the parking brake en-
gaged. Always remember to fully apply your
parking brake. Always remember to apply the
parking brake when the “Set Park Brake”
message is displayed.
General Warnings
• With the vehicle at a standstill and a gearengaged, keep the brake pedal pressed un-
til you decide to drive away. Then release
the brake and accelerate gradually. • When parked for long periods with the en-
gine running, it is advisable to place the
transmission in NEUTRAL (N) and apply
the parking brake.
• To avoid accelerated clutch wear, do not use the accelerator to keep the vehicle at a
standstill (for example, holding on a hill);
the clutch could be damaged by overheat-
ing. Use the brake pedal instead and oper-
ate the accelerator only when you are ready
to drive away.
• Only launch (from a stop) in second gear when you need more control on surfaces
with low traction.
• Only shift between DRIVE (D) and RE- VERSE (R) gears when the vehicle has
come to a stop and the brake pedal is
pressed. • Although very inadvisable, if the vehicle is
unexpectedly allowed to roll downhill with
the gearbox in NEUTRAL (N) the system
will automatically engage the gear best
suited to vehicle speed when a gear shift is
requested to allow drive to be correctly
transmitted to the wheels.
• If necessary, with the engine off, it is pos- sible to engage 1st, REVERSE (R) or NEU-
TRAL (N) with the key in ON/RUN/MAR
position and the brake pressed.
• During hill starts, accelerate immediately after releasing the parking brake or brake
pedal to allow the engine to increase its
rpm to a greater extent and overcome
higher gradients with more torque.
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Instrument Cluster Messages
Messages will be displayed in the instrument
cluster to alert the driver when certain un-
usual conditions occur. These messages are
described below.
MESSAGEDESCRIPTION
Service Transmission When the ignition key is turned to ON/RUN/MAR, the Transmission Fault Indicator light turns on and
should go off after a few seconds.
The Transmission Fault Indicator illuminates either steady or blinking (together with this message and a buzzer) to indicate a transmission fault.
Contact your authorized dealer if the message continues to appear.
Reduce Gear Changes This message indicates that the driver is operating the transmission incorrectly.
Incorrect use (by the driver) could automatically activate a procedure for protecting the system. Contact you authorized dealer if the message continues to appear.
Manual Unavailable MANUAL (M) mode is not available, due to a fault or other condition. Use the DRIVE (D) position to op-
erate the vehicle.
Contact your authorized dealer if the message continues to appear.
Automatic Unavailable Automatic (DRIVE) mode is not available due to a fault or other condition. Use MANUAL (M) mode to
operate the vehicle.
Contact your authorized dealer if the message continues to appear.
Transmission Temperature High This message appears, together with a buzzer, when the clutch overheats.
In this situation, limit stop and go driving and gear shifts or if necessary stop the vehicle and turn the engine off to allow the clutch to cool.
If the message continues to appear, contact your authorized dealer.
To avoid clutch malfunction, do not use the accelerator to keep the vehicle at a standstill (for example
holding on a hill); the clutch could be damaged by overheating. Use the brake pedal instead and operate the accelerator only when you are ready to drive away.
STARTING AND OPERATING
86

Towing The Vehicle
NOTE:
• The information in this section is for Auto-mated Manual Transmission (Diesel En-
gine) models ONLY. DO NOT flat tow any
model with a gasoline engine. Gasoline
engine models MUST be towed with front
wheels OFF the ground. See "Recreational
Towing" for additional information.
• For vehicles equipped with Electric Park Brake, you must ensure that the Auto Park
Brake feature is disabled before being
towed, to avoid inadvertent Electric Park
Brake engagement. The Auto Park Brake
feature can be temporarily disabled by
holding the park brake switch in the off
position while turning the ignition key from
ON/RUN to “OFF”.
• Vehicles with a discharged battery or total electrical failure when the Electric Park
Brake (EPB) is engaged, will need a wheel
dolly or jack to raise the rear wheels off the
ground when moving the vehicle onto a
flatbed. • The manufacturer recommends towing your
vehicle with all four wheels OFFthe ground
using a flatbed.
• Automated Manual transmission vehicles can also be flat towed (all four wheels on
the ground) with the transmission in NEU-
TRAL. Ensure the transmission is in NEU-
TRAL (N) (by checking that the vehicle
moves when pushed) and tow in the same
way as a normal vehicle with a manual
transmission.
If it is not possible to shift the transmission to
NEUTRAL (N), do not flat tow the vehicle and
contact your authorized dealer.
If you must use the accessories (wipers, de-
frosters, etc.) while being towed, the ignition
must be in the ON/RUN mode. NOTE:
For vehicles equipped with Electric Park
Brake the SafeHold feature will engage the
Electric Park Brake whenever the driver's
door is opened (if the ignition is ON and the
brake pedal is released). If you are towing
this vehicle with the ignition in the ON/RUN
position, you must manually disable the Elec-
tric Park Brake each time the driver's door is
opened, by pressing the brake pedal and then
releasing the EPB.
CAUTION!
• DO NOT flat tow any disabled vehicle if
condition is related to the clutch,
transmission or driveline. Additional
damage to the drivetrain could result.
• Towing this vehicle in violation of the
above requirements can cause severe
engine, transmission, or drivetrain
damage. Damage from improper tow-
ing is not covered under the New Ve-
hicle Limited Warranty.
• Ensure that the electric park brake (if
equipped) is released, and remains re-
leased, while being towed.STARTING AND OPERATING
88

Mileage or time passed
(whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid
tank. XXXXXXXXXXXXXXX
Inspect the CV joints. X X X X X
Inspect front suspension, tie rod ends,
boot seals, and replace if necessary. XXX X X X X
Inspect the brake pads, replace as neces-
sary. XXX X X X X
Check Transmission Actuation System Oil
and Hydraulic Clutch Operating Oil XX X X X
Additional Maintenance
Replace fuel filter and drain water from
fuel. XX X X X
Replace engine air filter. X X X X X
Replace cabin/air conditioning filter. X X X X X X X
Replace Brake Fluid every two years. * X X X X X X X
Replace Hydraulic Clutch Oil every two
years or 60,000 miles (96,000 km) which
ever comes first. XXX X X X X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
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Chassis
ComponentFluid, Lubricant, or Genuine Part
Automated Manual Transmission – Diesel Engine • Gearbox: Full synthetic 75W-85 manual transmission fluid meeting
the API GL4 specification.
• Control system: Mopar C Series DDCT SAE 75W Hydraulic Fluid or
equivalent.
• Hydraulic Clutch Operating System: Mopar Brake and Clutch Fluid
DOT 4 Motor Vehicle or equivalent.
Failure to use the correct fluid may affect the function or performance of
your transmission.
Brake Master Cylinder We recommend you use Mopar DOT 4.
DOT 4 brake fluid must be changed every 2 years regardless of mileage.
Power Steering Reservoir Use Pentosin CHF 11S power steering fluid meeting FCA Material Stan-
dard MS-11655.
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