steering RENAULT CLIO CUP 2013 X85 / 3.G User Manual

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B PRESENTATION

CONTENTS
B
PRESENTATION 2
B.1 IDENTIFICATION 4
B.1.1 ROLL CAGE 4
B.1.2 CHASSIS NUMBER 4
B.1.3 HOLOGRAMS 5
B.1.4 MARKINGS 5
B.2 DIMENSIONS 6
B.3 CAPACITIES 7
B.4 GENERAL CHARACTERISTICS 8
B.5 HANDLING 9
B.5.1 LIFTING 9
B.5.2 TOWING 9
B.6 USING THE CAR 10
B.6.1 FACIA SWITCH PANEL : XAP_SWT98 10
B.6.2 STEERING WHEEL SWITCH PANEL : XAP_STER98 11
B.6.3 DASHBOARD: COSWORTH ICD 01D-032954-RST 12
B.6.3.1 PAGES 12
B.6.3.1.1 DRIVER PAGE 1 : RACE PAGE 12
B.6.3.1.2 DRIVER PAGE 2 : QUALIFICATION PAGE 13
B.6.3.1.3 DRIVER PAGE 3 : CIRCUIT MAP PAGE 14
B.6.3.1.4 DIAGNOTIC PAGE 1 : ENGINE DIAGNOSTIC 14
B.6.3.1.5 DIAGNOSTIC PAGE 2 : GEARBOX DIAGNOSTIC 16
B.6.3.1.6 DIAGNOSTIC PAGE 3 : BRAKE / CHASSIS DIAGNOSTIC 17
B.6.3.1.7 DIAGNOSTIC PAGE 4 : CBNT DIAGNOSTIC (PAGE 1/2 : STATUS) 17
B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES) 18
B.6.3.2 CHANGING PAGES 19
B.6.3.3 LEDS / SHIFTLIGHTS 19
B.6.3.4 ALARMS DISPLAYED ON THE DASHBOARD 20
B.6.3.4.1 MAIN ALARMS (CATEGORY A) 20
B.6.3.4.2 SECONDARY ALARMS (CATEGORY B) 21
B.6.3.4.3 ALARMS AND THRESHOLD 21
B.6.4 BASIC PROCEDURES 22
B.6.4.1 POWER-UP 22
B.6.4.2 STARTING 22
B.6.4.3 TURNING OFF THE ENGINE 23
B.6.4.4 SWITCHING OFF THE POWER SUPPLY 23
B.6.4.5 CHANGING GEARS 23
B.6.4.6 PIT LIMITER 23
B.6.4.7 CONTROLLING THE RAIN LIGHT 24
B.6.4.8 RESETTING THE CHASSIS SENSORS 25

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B.6.5
ADJUSTING THE DRIVING POSITION
26
B.6.5.1 ADJUSTING THE STEERING WHEEL 26
B.6.5.2 ADJUSTING THE SEAT 26
B.6.6 VENTILATION 27
B.7 SAFETY EQUIPMENT 28
B.7.1 FIRE EXTINGUISHER 28
B.7.2 CIRCUIT BREAKER 31
B.7.3 OTHER SAFETY EQUIPMENT 31
B.7.4 PASSENGER SEAT 32
B.8 BALLAST 32
B.9 APPENDIX 33
B.9.1 LIST OF MARKED PARTS 33
B.9.2 REPLACEMENT OF MECHANICAL COMPONENTS 35

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B.6.2 STEERING WHEEL SWITCH PANEL : XAP_STER98



Button Action Short press Long press
LIGHT Light management
(Front headlight and rear) Head light flasher 1st Long press :
light goes ON
2nd long press : light goes OFF
WIPER Wiper management 1 go/back wiper, return to
“0” position 1st Long press :
permanent wiper on only
one constant speed (maximum speed)
2nd long press : wiper stops and returns
at “0” position
CLEAN Windscreen cleaning (wiper + pump) While this push button is pressed, wiper and windsc
reen washer work
together. When released, wiper return to “0” positi on
PAGE Access to the dashboard
pages Change page
Switch between “diagnostic pages”
(3) and “driver pages” (5)
PIT Pit limiter management 1st short press :
enable (60kph)
2nd short press : Disable /
GEAR Gearbox barrel unlocking
(safety) Unlock the gearbox barrel (see
chapter
D “Trasnmission-sifting” ) /
GREEN
BUTTON Free button Management accessible using the
free connector on chassis loom (See
chapter
F “wiring looms”) /

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B.6.3.1.6 DIAGNOSTIC PAGE 3 : BRAKE / CHASSIS DIAGNOSTIC



Brake/
chassis
parameters
Signification
Values expected
when engine is
OFF
Values expected when Engine is
running
Front BP Font brake pressure From 0 to more than 10 0b
Rear BP Rear Brake pressure From 0 to 40b (depends on rear brake pressure limiter setup)
Balance % of brake pressure
on front axle From 40% to 70% (depends on balance bar rod setup)
Steering
Steering angle
sensor -360° to + 360°
FL WSP (kph)
Front left wheel
speed 0 >0 when a gear is engaged
FR WSP (kph)
Front right wheel
speed 0 >0 when a gear is engaged

B.6.3.1.7
DIAGNOSTIC PAGE 4 : CBNT DIAGNOSTIC (PAGE 1/2 : STATUS)



Every indication corresponds to the XAP CBNT pinout and shows the status
(OK / FAULT)
of each Pin (one Letter = A, B, h, g…etc = 1 Pin). All values must be “OK” (green).
When “FAULT” appears, the Pin is not correctly supp lied. Please refer to chapter F- wiring
for more details.

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B.6.3.1.8 DIAGNOSTIC PAGE 5 : CBNT DIAGNOSTIC (PAGE 1/2 : STATES)



Every indication corresponds to the XAP CBNT pinout and shows the state
(ON/OFF) of
each Pin. Please refer to chapter F- wiring for more details.

When XAP Master relay is ON :
- All values from the first column must be “ON” (gr een)

- On the second column, Steer W/A, starter and revG B Sol must be “ON” green, for the
other Pins, please find the action/result below :
Sensors
/actuators Signification Action result
stop light SW Brake Pedal
contactor switch Brake pedal pressed OFF >ON
rain light SW Rain light switch on facia switch
panel “Rain ” switch ON OFF >ON
light left SW Left side lights switch on steering
wheel “light” button pressed OFF >ON
light right SW Right side lights switch on steering
wheel “light” button pressed OFF >ON
ignition Ignition coils switch on facia switch
panel “ignition” switch ON OFF >ON
fuel pump Fuel tower pump (facia switch panel
manual mode or automatic mode) state “fuel pump” button pressed and/or
automatic fuel pump management OFF >ON
brake light Lateral rear brake light state
Brake pedal pressed OFF >ON
rain light** Rear central rain light state Brake pedal pressed
And/or « Rain » switch ON And/or pit limiter ON
And/or Reverse gear ratio engaged OFF >ON
wiper zero “Wiper” position state
When “wiper” leave its rest position ON>OFF

** Please refer to Central rear rain light activati on strategies in this chapter

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B.6.3.2 Changing pages

The pages of the display may be changed by pressing on the push button ‘PAGE” of the
steering wheel - Pressing briefly on this button (one second) moves the display in the 3 driver
pages
- Pressing this button for longer (more than 2 second s) moves the display from
driver pages to diagnostic pages
- Pressing briefly on the button moves the display in the 5 diagnostic pages

You can return to the driver pages by pressing the button for a longer period (more than
2 seconds). The display returns to the first driver page

B.6.3.3 Leds / shiftlights



Shiftlights (8):
Shiftlight thresholds are fully configurable using the “Toolset” software, see chapter G-
Softwares
The LEDs light up in all gear ratios. By default, t he setup is the following one:

LEDs Alarm (2):
On the left side, 1 LED lights up when an engine al arm rises up
On the right side, 1 LED lights up when a Gearbox a larm rises up

These LEDs are associated with the message displaye d in the area “Default” and with the
letter recorded in the area “events”
Engine alarm LED gearbox
alarm LED
Shiftlights
5000 5200 5400 5600 5800 6000 6200 6300 Engine RPM at which LEDs
light up

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B " Manifold P - def"
+ value in Blue 1 Left Electrical fault on manifold sensor -
B "Oil P - def"
+ value in Blue 1 Left Electrical fault on oil pressure sensor -
B
"Water T - def"
+ value in Blue 1 Left Electrical fault on water temperature sensor -
B
“Throt FBW * def”
+ value in blue 1 Left Electrical fault on motorised throttle
B
“High press def”
+ value in Blue 1 Left High pressure sensor default -
B
“Low press def”
+ value in Blue 1 Left Low pressure sensor default -
B
" V.V.T.1 - def"
+ value in Blue 1 Left Intake V.V.T. servo control default difference > 10°
between VVT1_tg and VVT1_pos during more than 5s
B “GB actuator - def”
+ value in Blue 1 Right Gearbox actuator default
(only if connected) -
B "GB Pot - def"
+ value in Blue 1 Right Electrical default on barrel position senso
r -
B “up contact – def”
+ value in Blue 1 Right Electrical default on upshift contactor -
B “Solenoid R”
+ value in Blue 1 Right Electrical default on reverse solenoid (barrel
unlocking) -
B "CBNT - Can Def" - CAN CBNT fault -
B "Steering - def" - Major/minor fault on power ste
ering module -
“Gear” - Gear button pressed, message displayed in the
middle of the screen without alarm

"Pit Limiter" - Speed limiter enabled, message displayed on the top of the screen without alarm
-

B.6.4 BASIC PROCEDURES
B.6.4.1 Power-up

Press the “ON” button of the facia switch panel
(See B.6.1) to power supply the vehicle
The “COSWORTH” home page appears when the dashboard display first comes on, and
then moves to the first driver page (RACE Page)
B.6.4.2 Starting

Once the vehicle’s electrics are on, flick the vehi cle's “IGNITION” switch to the up (ON)
position.
Check that no gear is engaged (the letter “N” is di splayed on one of the display screen’s
driver pages).
Press on the “START” button without touching the Gas Pedal


The vehicle will only start if the following elect ronic equipments are connected
and are working properly:
- ECU
- CBNT
- Master relay
It is possible to start without plugging the dashbo ard
NOTE :
For the first engine start after engine refitting, it’s necessary to bleed the fuel
rail. To make it properly, please follow carefully the procedure indicated in chapter C-
Engine

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B.6.4.3 Turning off the engine

Flick the “IGNITION” switch to the down (OFF) posit ion

NOTE : The vehicle’s electrics remain switched on
Except in the event of an emergency stop, it’s stri ctly not advised to turn off the
engine using the power supply switch (OFF button).
It is also recommended to wait 30seconds between sw itching off the engine and
switching off the power supply.
Respecting these two recommendations will guarantee optimum operation of the power
steering.
B.6.4.4 Switching off the power supply

Press the “OFF” button of the facia switch panel an d hold there for at least half a second.
The dashboard display is switched off.
NOTE: Switching off the power supply also switches off th e engine.

B.6.4.5 Changing gears

2 modes are possible and are completely independent . It’s possible to make randomly
upshift and downshift manually (using the lever) or in semi-auto using paddle shift kit.

Please refer to Chapter D-Transmission/shifting for a complete description of the shifting
modes.
B.6.4.6 Pit limiter

The purpose of this function is to limit the vehicl e's speed to 60kph
. It is enabled and
disabled by the driver.
Principle:
By pressing the button “PIT” of the steering wheel, Engine revs are thus limited (by the
ECU) to those corresponding to a speed of 60kph and the message “PIT LIMITER” is
displayed on the dashboard in the RPM Area :

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If the pit limiter is activated while the current s peed is > 60kph, all the Shiftlights flashes
together till the vehicle reach 60kph (at this part icular moment, all shiftlights remains ON
but without flashing)


NOTE
: The speed limiter does not control the brakes. Cons equently, the vehicle speed
will only slow rapidly to 60kph if the driver appli es the brakes.

To disable the pit limiter mode, the driver has to press the button “PIT” of the steering
wheel : the message “ Pit Limiter” disappears on the display.

Specific conditions:
The driver may only enable and disable the speed li miter when the vehicle is in on a
forward gear (1 to 4)
B.6.4.7 Controlling the rain light

The rain light is switched on by flicking the “rain ” switch to the up position (ON).

The central rear rain light is ON continuously whe n enabled.

However, it is lightning automatically with flashin g phases (flashes at 0.5Hz) in the
following specific situations: - When the Pit limiter is enabled
- For a period of 20 seconds after the engine stall s
- When Reverse Gear ratio is shifted

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B.6.4.8 Resetting the chassis sensors

This procedure allows to reset the following sensor s:
- Front Brake pressure sensor
- Rear brake pressure sensor
- Steering angle sensor
It is necessary to make a reset if one of the follo wing sensor has been changed or if the
brake circuit has been bleeded.
CONDITIONS :


The car must be in the following configuration to a llow the procedure:
- Engine stalled
- Gearbox in Neutral
- Speed = 0 kph
- Brake pedal released
- Steering wheel straight
- Car on a flat surface · Press the “ON” button to power supply the car
· Display the “brake diagnostic” page
· Press the “RESET” button, the following message app ears :

· press again the “RESET” button gain to start the pr ocedure or “PAGE” button
(steering wheel) to cancel it

· Check in the “brake diagnostic” page that the value of :
Front BP = 0 bar
Rear BP = 0 bar
Steering angle = 0 °

This page only reminds
the conditions to
perform the RESET
procedure