air condition RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16C36 Workshop Manual

13B-391
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP7 Rough idle
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Check the sealing and condition of the inlet circuit by running Test 4 Turbocharged air circuit check.
Check the low pressure circuit
check the engine parameters:
– Check the update of the engine management computer calibration (last calibration).
– Check the conformity of the IMA codes (using the Identification screen on the Clip diagnostic tool).
– Check the charging circuit (see Technical Note 6014A Checking the charging circuit)
– To check the conformity of the engine speed signal, check:
– The wiring.
– The flywheel position and the condition of the flywheel teeth.
– The position and tightness of the engine speed sensor.
– Check the fuel flow correction from station to station, run Test 10 Poor injector operation.
Check the connections and wiring of the injectors.
Check the connections and wiring of the engine management computer to the injectors.
Repair if necessary.
A
EDC16C36_V44_ALP07/EDC16C36_V4C_ALP07/EDC16C36_V48_ALP07/EDC16C36_V50_ALP07/EDC16C36_V54_ALP07/
EDC16C36_V58_ALP07EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-393
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP8 Oil leaks from the turbocharger
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic
tool.
If the customer complaint is not eliminated, perform the following checks.
Check the area around the turbocharger
Note:
An oil leak does not correspond always to a fault of the turbocharger, the oil leak can arise from the area around
the turbocharger.
Depending on the vehicle type, the best visual access will be either from above or from below.
1. Do not start the engine.
Check the area around the turbocharger and identify the origin of the leaks.
Clean the oil traces on the turbocharger.
2. start the engine and let it warm up for several minutes.
IMPORTANT
If the air filter was previously removed, refit it before starting the engine (risk of aspirating foreign bodies into the
air inlet circuit).
Accelerate with no load several times, progressively increasing the duration before releasing the accelerator pedal.
Visually inspect the exterior condition of the fuel supply pipes and the turbocharger oil return and the area around it.
Identify the origin of the leaks.
Is an oil leak present at the air compressor inlet or outlet?
YESNO
AB
EDC16C36_V44_ALP08/EDC16C36_V4C_ALP08/EDC16C36_V48_ALP08/EDC16C36_V50_ALP08/EDC16C36_V54_ALP08/
EDC16C36_V58_ALP08EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-403
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
Analysis of output for ALP11 Particle filter warning light comes on too frequently
ALP11
CONTINUED 4
ALP
output no.ALP 11 output
conditionsCause - type of drivingRegeneration
frequencyWhat to tell the
customer?
Output 1The last 10
regeneration attempts
have failed due to the
engine cutting out.Regeneration failures
caused by engine cut-
off.No regeneration
frequency
analysis.Explain to the customer
the need to wait until the
end of regeneration
(warning light goes out)
before switching off the
engine.
Output 2The last 10
regeneration attempts
have failed, but not
because of the engine
cutting out.Unsuitable driving
conditionsNo regeneration
frequency
analysis.Explain to the customer
the driving criteria for
when the warning light
comes on.
Output 3After successful
regenerations stored in
the memory, the
warning light did not
come on. An interval
cannot be calculated.Since the last successful
stored regenerations, the
driving conditions have
not allowed the warning
light to come on.Should be normal Vehicle correct
Output 4The interval between a
successful
regeneration and the
particle filter warning
light coming on is
correct (above the
lowest possible
values). The system
does not have any
irregular components.Unfavourable driving
(urban zone, underspeed,
etc.)Normal Vehicle correct
EDC16 C36
Program No.: 91
Vdiag No.: 48, 58

13B-406V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST2 Turbocharger air chain
Check for the air filter
Check the replacement interval of the air filter on the maintenance booklet.
Compare the part numbers of the air filter fitted to the vehicle and that of the air filter recommended by the
manufacturer.
Check the air filter direction of fitting.
Is the air filter fitted to the vehicle correct?
Check the condition of the air filter
Visually inspect the condition of the filtering section of the air
filter.
Is either the air filter or its seal damaged?
Is the air filter fouled (does it contain a lot of impurities)?Replace the air filter (see MR 364
(Mégane II) or 370 (Scénic II),
Mechanical, 12A, Fuel mixture, Air
filter, Removal - Refitting).
Low pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be
either from above or from below.
Visually inspect the condition of the following components:
– fresh air inlet scoop on the front panel of the vehicle,
– air inlet pipe to the air filter,
– air pipe of the filter until the compressor inlet,
– mountings of the air flowmeter.
Is one of these components incorrect (disconnected,
cut, bent, pierced or kinked pipes)?Replace the defective parts (see MR
364 (Mégane II) or 370 (Scénic II),
Mechanical systems, 12B,
Turbocharging).
YESNO
YES
NO
YES
NO
A
EDC16C36_V44_TEST2/EDC16C36_V4C_TEST2/EDC16C36_V48_TEST2/EDC16C36_V50_TEST2//EDC16C36_V54_TEST2/
EDC16C36_V58_TEST2
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-407V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST2
CONTINUED 1
High pressure circuit check
Note:
Depending on the vehicle type, the best visual access will be either from
above or from below.
Visually inspect the condition of the following components:
– outlet pipe of the compressor to the turbocharging air cooler,
– outlet pipe of the turbocharging air cooler to the inlet manifold,
– inlet manifold,
– temperature and pressure sensors.
Is one of these components incorrect (disconnected, cut, bent,
pierced or kinked pipes)?
Replace the defective parts
(see MR 364 (Mégane II) or
370 (Scénic II),
Mechanical, 12B,
Turbocharging). Exhaust system check
Visually inspect the condition of the following engine sections:
– from the exhaust manifold circuit to the turbocharger turbine,
– from the turbine outlet pipe to the end of the exhaust pipe,
– from the inlet manifold to the EGR valve
– check that the temperature and pressure sensors are connected.
Do some of these components have black or white marks on them?
Run test 6: Turbocharger control solenoid valve test.
A
YES
NO
YES
NO
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-408V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3 Low pressure circuit check
HIGH PRESSURE PUMP
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter),
– positioning and clogging condition of the filter cartridge,
– Positioning and condition of the seals.
– if there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
●Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely with
an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
– Connect a pipe to the fuel filter inlet and insert the other end in a clean container of approximately 5litres.
– Disconnect the diesel return pipe at the diesel temperature sensor (pump return and injector return join), and block
it using a plug.
– Connect a transparent pipe to the union of the diesel temperature sensor, and insert the other end in the container.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?If the low pressure circuit is in order, reconnect
the various pipes of the low pressure circuit and
repeat the fault finding chart fault finding or of
the fault that referred you to this test.
Are the low pressure circuit connections in order
and in good condition?Carry out the necessary repairs.
YES
NO
NO
YES
A
EDC16C36_V44_TEST3/EDC16C36_V4C_TEST3/EDC16C36_V48_TEST3/EDC16C36_V50_TEST3/EDC16C36_V54_TEST3/
EDC16C36_V58_TEST3
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-410V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST4 Checking the turbocharged air inlet circuit
Engine stopped:
Check the sealing of the low and high pressure air circuits (air leaks in or out, upstream/downstream of the
turbocharger).
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– The condition and fitting of the ducts (foreign bodies, clogged, displaced, kinked, broken, pierced, cut, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals,
– the presence and tightening of the clamps,
– the fitting of the turbocharger pressure sensor.
– the pipe and take-off point between the air duct and the turbocharging sensor
Carry out the necessary repairs
Checking the air filter.
Check:
– that the air filter unit inlet and outlet are not blocked,
– the condition and the assembly of the air filter unit (disconnected, broken, pierced, etc.),
– the cleanliness, conformity and the non-distortion of the filter element,
– The air flowmeter: run test 5: Air flowmeter.
Carry out the necessary repairs.
A
EDC16C36_V44_TEST4/EDC16C36_V4C_TEST4/EDC16C36_V48_TEST4/EDC16C36_V50_TEST4/EDC16C36_V54_TEST4/
EDC16C36_V58_TEST4
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-411V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST4
CONTINUED
Check:
– the condition of the damper valve,
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
Replace if necessary.
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust system: run test 1 Exhaust pipe check in ALP2.
Carry out the necessary repairs.
Carry out a visual inspection of the EGR circuit sealing.
Note: the operating play in the EGR heat exchanger valve shaft produces small black marks due to a slight leak
of no importance. Do not replace this part.
Replace if necessary.
Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace if necessary.
Check that the take-off point for the turbocharging pressure sensor is not blocked.
Replace if necessary.
END OF TEST.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-417V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 1
CASE No. 2: If at least one of the values is less than or equal to - 5 mg/st
– Check the valve clearance.
– Check the level and condition of the engine oil.
– Remove the injector with the largest adjustment.
– If there is contamination via the diesel, check the condition of the cylinder concerned (cylinder, piston, valves).
Use an endoscope if possible.
– Replace only the removed injector, and modify the IMA code using the command SC002 Enter injector codes
(see Interpretation of commands).
–Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to
confirm the fault finding.
CASE No. 3: If at least one of these values does not stabilise (20 seconds after starting)
– Check the low pressure circuit with test 3: Low pressure circuit check.
– Check the conformity of the fuel by running test 11 Diesel fuel conformity check.
Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to confirm
the fault finding.
CASE No. 4: If the fuel flow correction values are all correct (between - 5 mg/st and + 5 mg/st)
Apply Part C Measure return fuel flow.
IMPORTANT
When removing/refitting an injector, follow the cleanliness guidelines and safety advice (see MR 364 (Mégane II)
or 370 (Scénic II), Mechanical systems 13B, Diesel injector: Removal - Refitting).
Section B: Confirmation of flow correction fault finding for each injector (individual correction):
Clear the faults and perform a test with the engine idling during at least 5 min, fuel temperature> 50°C.
Check that no fault appears on the CLIP diagnostic tool and that the correction values do not reach ±5 mg/st to
confirm the repair.
If the customer complaint is still present and the fuel flow correction values are between -5 mg/st and +5 mg/st,
apply part A Fuel regulation balance check for each injector (individual), CASE No. 4.
If one or more cylinders has a flow correction value per injector that reaches ±5 mg/st, apply Part A Fuel
regulation balance check for each injector (individual) because one or more injectors might be defective.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58