fuel RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16C36 Repair Manual

13B-408V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3 Low pressure circuit check
HIGH PRESSURE PUMP
Check the fuel filter:
– Conformity of the fuel filter (correct part number and RENAULT filter),
– positioning and clogging condition of the filter cartridge,
– Positioning and condition of the seals.
– if there is metal swarf in the filter:
Replace the fuel filter, bleed the circuit and continue the fault finding procedure.
●Supplying the injection system with fuel from an additional tank.
This operation aims to detect possible faults in the low pressure supply system of a vehicle by replacing it entirely with
an additional tank.
Mode:
– Disconnect the diesel fuel supply pipe at the fuel filter inlet and seal it with a plug.
– Connect a pipe to the fuel filter inlet and insert the other end in a clean container of approximately 5litres.
– Disconnect the diesel return pipe at the diesel temperature sensor (pump return and injector return join), and block
it using a plug.
– Connect a transparent pipe to the union of the diesel temperature sensor, and insert the other end in the container.
– Fill the container with clean diesel fuel.
– Start the engine and let the system drain itself of its air (there must not be any air bubbles in the return pipe).
Is the customer complaint still present?If the low pressure circuit is in order, reconnect
the various pipes of the low pressure circuit and
repeat the fault finding chart fault finding or of
the fault that referred you to this test.
Are the low pressure circuit connections in order
and in good condition?Carry out the necessary repairs.
YES
NO
NO
YES
A
EDC16C36_V44_TEST3/EDC16C36_V4C_TEST3/EDC16C36_V48_TEST3/EDC16C36_V50_TEST3/EDC16C36_V54_TEST3/
EDC16C36_V58_TEST3
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-415V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST9 High pressure fuel circuit test
Run SC035 High pressure fuel circuit fault finding.
Is the SC035 High pressure fuel circuit fault finding correct?
The high pressure pump and all the low and high
pressure pipes and the injector rail are correct.Apply ALP6 Fuel circuit external leaks.
YESNO
EDC16C36_V44_TEST9/EDC16C36_V4C_TEST9/EDC16C36_V48_TEST9/EDC16C36_V50_TEST9/EDC16C36_V54_TEST9/
EDC16C36_V58_TEST9
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-416V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10 Incorrect injector operation
Part A: Fuel regulation balance check for each injector (individual correction):
– In the CLIP diagnostic tool, choose the Fuel circuit sub-function.
– With the engine idling and the fuel temperature > 50°C, view the flow correction values of each injector (individual
correction), i.e.:
– PR364 Cylinder no. 1 fuel flow correction.
– PR405 Cylinder no. 2 fuel flow correction.
– PR406 Cylinder no. 3 fuel flow correction.
– PR365 Cylinder no. 4 fuel flow correction.
The flow correction range by injector is between -5 mg/st and +5 mg/st without reaching these values.
If this has not already been carried out, check the injector connections and wiring.
– Check the connections and wiring of the engine management computer to the injectors.
– Repair if necessary.
–Check the IMA injector codes, comparing the IMA codes on the injectors (the IMA codes must be read from left
to right) and the IMA codes read in the CLIP diagnostic tool.
– If the IMA codes are correct, continue the fault finding procedure,
– If not, enter the incorrect IMA codes using command SC002 Enter injector codes (see Interpretation of
commands).
To validate the repair, consult the Part B Confirmation of flow correction fault finding for each injector
(individual correction).
CASE No. 1: If at least one of the values is greater than or equal to + 5 mg/st
– Check the valve clearance.
– Check the status of the engine and the compressions (using the CLIP diagnostic tool or using a compression
gauge).
– If the compression test reveals a cylinder fault, carry out the necessary repairs.
– If the compression is correct, check the fitting conformity of the injector (see MR 364 (Mégane II) or 370 (Scénic
II), 13B, Diesel injection, Diesel injector: Removal - Refitting)
Ensure that each injector has only one heat protection washer.
Check the fuel regulation again for each injector (individual correction).
– Otherwise, replace the injector and check the presence of the sealing washer. Modify the IMA code using the
command SC002 Enter injector codes (see Interpretation of commands).
–Apply the Part B Confirmation of flow correction fault finding for each injector (individual correction) to
confirm the fault finding.
EDC16C36_V44_TEST10/EDC16C36_V4C_TEST10/EDC16C36_V48_TEST10/EDC16C36_V50_TEST10/EDC16C36_V54_TEST10/
EDC16C36_V58_TEST10
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-417V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 1
CASE No. 2: If at least one of the values is less than or equal to - 5 mg/st
– Check the valve clearance.
– Check the level and condition of the engine oil.
– Remove the injector with the largest adjustment.
– If there is contamination via the diesel, check the condition of the cylinder concerned (cylinder, piston, valves).
Use an endoscope if possible.
– Replace only the removed injector, and modify the IMA code using the command SC002 Enter injector codes
(see Interpretation of commands).
–Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to
confirm the fault finding.
CASE No. 3: If at least one of these values does not stabilise (20 seconds after starting)
– Check the low pressure circuit with test 3: Low pressure circuit check.
– Check the conformity of the fuel by running test 11 Diesel fuel conformity check.
Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to confirm
the fault finding.
CASE No. 4: If the fuel flow correction values are all correct (between - 5 mg/st and + 5 mg/st)
Apply Part C Measure return fuel flow.
IMPORTANT
When removing/refitting an injector, follow the cleanliness guidelines and safety advice (see MR 364 (Mégane II)
or 370 (Scénic II), Mechanical systems 13B, Diesel injector: Removal - Refitting).
Section B: Confirmation of flow correction fault finding for each injector (individual correction):
Clear the faults and perform a test with the engine idling during at least 5 min, fuel temperature> 50°C.
Check that no fault appears on the CLIP diagnostic tool and that the correction values do not reach ±5 mg/st to
confirm the repair.
If the customer complaint is still present and the fuel flow correction values are between -5 mg/st and +5 mg/st,
apply part A Fuel regulation balance check for each injector (individual), CASE No. 4.
If one or more cylinders has a flow correction value per injector that reaches ±5 mg/st, apply Part A Fuel
regulation balance check for each injector (individual) because one or more injectors might be defective.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-418V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 2
Part C: Measuring fuel return flow
1. Fitting the tool:
Carry out this part only if the PR063 Fuel temperature is greater than 50C (see step 2 of part C of this test).
Remove the engine undertray
Disconnect the entire fuel return pipe in accordance with the following procedure (do not remove the clips):
– press the clip,
– Pull vertically the end piece of the fuel return pipe (see arrow the illustration).
IMPORTANT
The end piece is fragile. Be careful not to break it by pulling it too hard. Replace all removed clips
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-419V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 3
Fit the blanking plugs (B), from the kit (part number 77 01 208 229), on the end pieces of the fuel return pipe.
If fitting of Mot. 1760 onto the injectors is not being performed immediately, place blanking plugs (A) on the injector
fuel return openings.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-421V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 5
Connect the pipes of the tool mot. 1760) to the injectors (without removing the clips on the injectors):
– press on the injector clip,
– insert the end piece in the injector fuel return opening.
– remember to fit the end piece plugs to the injector fuel return openings with the clips provided.
– Remove the plugs left in place on the tool mot.1760
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-423V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
2. Check the injector return flow balance:
TEST10
CONTINUED 7
Does the engine start?–Fit Mot. 1760 as shown in the tool fitting procedure.
– Start the vehicle or do a starting sequence of 15 s (with ignition
key).
– Measure the length travelled by the diesel fuel in the pipes of the
Mot. 1760.
– Replace the injector if the length travelled by the fuel is more than
10 cm compared with the average of the other three injectors.
– The injector return pipes must be fitted to the injectors.
– Start the engine.
– Display the sub-function Fuel circuit in the CLIP diagnostic tool.
– Raise the temperature of the engine.
– Read the diesel fuel temperature with the PR063 Fuel temperature until the diesel fuel temperature is greater
than 50°C
– Switch off the engine.
–Fit Mot. 1760 as shown in the installation procedure (see step 1).
– Check the value of the PR038 Rail pressure.
– Ask another Cotech to monitor the rise in fuel in the cans during engine turnover, as one of the cans will fill up
quickly if one of the injectors is leaking.
– Start the engine.
– Accelerate the engine until the pressure in the rail is 550 bar:
– if the engine speed is less than 3,000 rpm, maintain this pressure.
– if the engine speed is more than 3,000 rpm, reduce the engine speed until the rail pressure is 500 bar
and maintain this pressure.
– Maintain these conditions for 1min.
– Release the accelerator pedal and maintain the idle speed for 10 seconds.
– Switch off the engine.
– Measure the quantity of fuel contained in each measuring cylinder.
– Replace the injector if the quantity of fuel is more than 50 ml.
– Remove Mot. 1760 as shown in the tool removal procedure (see step 3).
NO
YES
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58

13B-424V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
3. Removing the tool:
TEST10
CONTINUED 8
IMPORTANT
Use a cleaning cloth (part number 77 11 211 707) to absorb fuel run-off.
Disconnect the pipe from an injector:
– press on the injector clip,
– pull vertically on the end piece of the pipe of the tool Mot. 1760 while putting a rag on the end piece to prevent
drips.
Lift the end piece vertically so that the fuel contained in the pipes flows into the measuring cylinders of tool
Mot. 1760.
Remove the other 3 pipes using the same procedure.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58