cooling RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual

13B-10
MR-372-J84-13B050$117.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – List and location of components13B
Heating elements:
The heating elements are located in the cooling circuit before the additional coolant pump which cools the
turbocharger (Vdiag 45, 49 and 4D only).
Coolant temperature sensor:
The sensor is located on the cylinder head near the engine water chamber.
Air temperature sensor:
The air temperature sensor is located at the air circuit inlet, integrated into the air flowmeter.
Turbocharging pressure sensor solenoid valve:
The solenoid valve is located on the turbocharger.
Catalytic converter:
The catalytic converter is located upstream of the exhaust system and downstream of the turbocharger.
Fuel temperature sensor:
The sensor is located near the injection pump and injector return.
Catalytic converter downstream temperature sensor:
The sensor is located after the catalytic converter.
Turbine upstream temperature sensor:
This sensor is located between the exhaust pipe and the turbocharger.
Cruise control/speed limiter on/off switch:
This switch is located in the passenger compartment to the left of the steering wheel near the lighting dimmer.
Water in diesel fuel sensor (optional):
This sensor is located in the diesel filter.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Brake pedal switch:
The switch is located on the brake pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Heater plugs:
The heater plugs are located on the cylinder head.
Particle filter injector:
The injector is located between the particle filter injector fuel pump and the exhaust pipe. (Vdiag 45, 49 and 4D only)
Electric fuel pump:
The pump is located between the tank and the particle filter injector fuel filter. (Vdiag 45, 49 and 4D only)

13B-18
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
MANAGEMENT OF PRE/POSTHEATING
Pre-postheating management involves controlling the heater plugs and the heater plugs indicator light on the
instrument panel (via the multiplex network). The heater plugs are activated by a preheating unit and the power is
provided by the battery.
When the ignition is switched on, the preheating period is activated; the indicator light comes on for a period
dependent on the battery voltage, atmospheric pressure and coolant temperature.
When the coolant temperature is below a certain threshold, a postheating function enables combustion stability,
and thereby engine operation, to be improved (reduction in unburned fuel and pollutant emissions).
MANAGEMENT OF ENGINE COOLANT TEMPERATURE
Engine cooling is guaranteed by a 2-speed fan assembly (GMV) (slow: GMV1 and fast: GMV2).
The injection computer requests the UPC to actuate them via the multiplex network.
To provide cooling:
– Engine running:
GMV1 is activated when the coolant temperature exceeds 96°C and is deactivated when it drops below 94°C.
GMV2 is activated when the coolant temperature exceeds 104°C and is deactivated when it drops below 102°C.
If the engine coolant temperature exceeds the warning threshold of 120°C, the injection computer requests the
instrument panel computer, via the multiplex network, to switch on the coolant temperature warning light. The
warning stops if the coolant temperature drops below 117 ° C.
If the engine coolant temperature exceeds the threshold of 11 5 ° C, the injection computer requests the UPC
computer, via the multiplex network, to switch off the air conditioning compressor so as to reduce the load on the
engine and attempt to limit its rise in temperature. The cut-off request is cancelled if the coolant temperature drops
below 110°C.
If a fault in the coolant temperature sensor circuit is detected, the injection computer requests that the coolant
temperature warning light is lit and that GMV2 is activated.
In addition to engine management, the injection computer centralises the cooling requirements for the air
conditioning and automatic gearbox/sequential gearbox functions (if fitted to the vehicle).
OTHER HOSTED FUNCTIONS
The other functions hosted by the computer are:
– Multiplex line.
– ADAC (Trip Computer).
– Trip Computer Display.
– Engine immobiliser.
– Airbag.
– Engine stop management.
– Starter management.
– Air conditioning.
– Cruise control/speed limiter.

13B-19
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
INTERSYSTEM EXCHANGES
The inter-system connections concerning the particular requirements of engine management are as follows:
●Request for injection computer to switch on the OBD warning light to warn of an OBD related pollution fault.
●Request to switch on the Level 1 warning light to warn of an operational safety fault with the engine
management system which may restrict performance.
●Request to switch on the Level 2 warning light to warn of an operational safety fault with the engine
management system which may result in the engine stopping.
●Request to switch on the Particle Filter and Service warning light to warn of an operational safety fault of the
particle filter system which may result in reduced performance or engine stoppage.
●Request to switch on the Engine overheating warning light to warn of an engine overheating fault or a fault
in the coolant temperature sensor.
●Request to switch on the Particle filter warning light to warn the driver that the particle filter is loaded with
particles (weight of soot more than 30.8 g). As soon as possible, the driver must drive at a speed of more than
25 mph (40 km/h) for 2 minutes to activate regeneration.
The driver must maintain a speed of more than 25 mph (40 km/h) until the particle filter warning light goes out
(Vdiag 45 and 49 only).
●Request to start the fan assembly for engine cooling and also for air conditioning purposes,
●Request to switch off the air conditioning compressor for engine programming requirements such as pulling
away, performance, anti-stalling, overspeed, etc.
●Request to switch off electrical consumers (passenger compartment heating resistor (if fitted), heated rear
screen, etc.) for engine operation purposes such as: pulling away, performance, anti-stalling,
overspeed, etc.
●Formulation of requests to engage electrical consumers and limit power as a function of rail conditions.
This last function is made possible with the introduction of alternator control. Formulation of requests enables
the smooth running of the engine to be improved in the critical operating phases, mainly at idle speed and
when pulling away. These requests pass via the multiplex network to the Protection and Switching Unit where
they are converted before being sent to the alternator.
In comparison to the version without a particle filter (K9K Step 2), the K9K Step 2 particle filter technical
specifications also include:
●Four temperature sensors spread along the exhaust system.
●One differential pressure sensor.
●One fuel injector with a dedicated electric fuel pump.
●An electric water pump (in addition to the mechanical pump) controlled by a relay to cool the turbocharger when
the engine is stopped (only for Clio III, Modus and Mégane II/Scénic II).
●Four heating elements and their control unit.
Oil Control System (OCS) (except Vdiag 44, 45 and 49)
This program takes into account the driving style of the user to warn him of the need for an oil change. This program
counts the number of miles since the last oil change, corrected by a factor which depends on the oil temperature.
When the number of miles exceeds a threshold, the customer is warned by a message to the instrument panel that
the drain must be performed.
After the oil change, the user must reset the oil change interval on the instrument panel.

13B-20
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
The exhaust system is fitted with an exhaust gas treatment system consisting of (in order):
●A shell casing containing an oxidation catalytic converter to treat hydrocarbons and carbon monoxide, the volume
and positioning of which is identical to K9K Step 2 without a particle filter.
●A fuel injector supplied by a second fuel circuit which is independent of the main fuel circuit.
●A second casing containing an oxidation catalytic converter and a particle filter positioned under the vehicle floor.
EXHAUST GAS TREATMENT
Operating principle
Regeneration consists of burning the particles accumulated in the filter. When oxygen is present, regeneration
by particle combustion occurs naturally when the exhaust gas temperature reaches 570°C.
This temperature is very different to the temperatures observed in the normal operating range of a common rail
engine. In town, the engine does not produce much heat and the exhaust gas temperature varies between 250°C
and 300°C. Whatever the driving conditions may be, a particle filter regeneration program should be developed
without an effect on driving pleasure.
A differential pressure sensor monitors the status of the particle filter (particle weight) and triggers regeneration.
Regeneration is performed by specific injection regulation (phased injection and post-injection) which brings the
temperature of the exhaust gas to between 550 °C and 650 °C at the particle filter inlet.
Regeneration lasts at least 30 minutes and is carried out every 165 miles (275 km) (minimum interval between 2
successful regenerations).
Certain types of customer driving (mainly urban driving) may cause the particle filter to accumulate a significant
quantity of particles. This amount of soot may impair customer experience: poor vehicle performance due to
excessive pressure in the exhaust system.
This driving type may cause the speed request (Vdiag 45 and 49 only) warning light to come on when the particle
weight reaches 30.8 g or after 10 regeneration failures or if the distance between each regeneration reaches
111 0 m il es (1850 km). The customer is asked to drive in a certain way (see vehicle handbook).
However, this warning may be misinterpreted or taken to be a vehicle fault. The vehicle must not be returned to the
garage after such a warning; if the vehicle is taken back to the garage and accepted for repair, the mechanic should
carry out After-Sales regeneration.
PARTICLE FILTER INJECTOR PROGRAM
The particle filter injector is clamped in place inside a cooling cylinder head, which itself is attached to the output
cone of the first oxidation catalytic converter. The coolant flows into the cylinder head via a take-off pipe on the
cooling system and leaves via a hose connected to the turbocharger.
This injector is used to replace post injection in areas of low load and low flow.
This injector is supplied by an additional electric fuel pump.
The electric fuel pump is:
●controlled by a relay during each regeneration phase or purge,
●integrated into the suction module submerged in the tank,
●connected to the second fuel circuit.

13B-35
MR-372-J84-13B050$390.mif
V17
13B
DIESEL INJECTION
Fault finding – Interpretation of faults
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Open circuit or short circuit to +12 V.
1. DEF: Micro-breaks
2. DEF: Signal inconsistency
NOTESConditions for application to a stored fault:
The fault is declared present after the ignition has been switched on for at least
10 seconds.
If the fault is present:
– the engine overheating warning light is lit on the instrument panel,
– the fan assemblies are running,
– the air conditioning compressor is switched off, the coolant temperature value
switches to safe mode, 10°C < PR064 Coolant Temperature < 90°C.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the connection and condition of the coolant temperature sensor connector, component code244 (see
MR 392, 385, 364, 370 and 417, Mechanical, 19A, Cooling system, Coolant temperature sensor:
Removal - Refitting) and the injection computer, component code120 (see MR 392, 385, 364, 370 and 417,
Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Measure the resistance of the coolant temperature sensor, component code 244, between connections 3C and
3JK.
If the resistance is not:
11332Ω < X < 13588Ω at - 10°C,
2140Ω < X < 2364Ω at 25°C,
771Ω < X < 849Ω at 50°C,
275Ω < X < 291Ω at 80°C,
replace the coolant temperature sensor (see MR 392, 385, 364, 370 and 417, Mechanical, 19A, Cooling
system, Coolant temperature sensor: Removal - Refitting).
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3C between components 244 and 120.
–3JK between components 244 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF001 / SID304_V45_DF001 / SID301_V48_DF001 / SID304_V49_DF001 / SID304_V4D_DF001 / SID301_V4C_DF001
MR-372-J84-13B050$390.mif
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2

13B-67
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults13B
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-49-4C
Program No.: B1 and B2
DF086
PRESENT
OR
STOREDCOOLANT PUMP RELAY CONTROL CIRCUIT
CO : Open circuit
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after starting the engine.
Special notes:
CO/CC.1: the coolant pump is not actuated,
CC.O: the coolant pump is permanently actuated.
Use the CLIO III, MODUS, MEGANE II ph2 and SCENIC II ph2 wiring diagram
technical notes.
Check the connection and condition of the coolant pump relay connector, component code 573 (see MR 392,
385, 364 and 370, Mechanical, 19A, Cooling, Coolant pump: Removal - Refitting) and the injection
computer connector, component code 120 (see MR 392, 385, 364, 370, Mechanical, 13B, Diesel injection,
Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check for + 12 V after ignition feed on connection 3FB of the coolant pump relay, component code 573.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connection:
–3VG between components 573 and 120.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF086 / SID304_V45_DF086 / SID304_V49_DF086 / SID301_V4C_DF086

13B-125
MR-372-J84-13B050$546.mif
V17
13B
DIESEL INJECTION
Fault finding – Status summary table
Tool status Diagnostic tool title
ET001Computer + after ignition feed
ET003Engine immobiliser
ET004 Air conditioning authorisation
ET006Code programmed
ET021High speed fan assembly request
ET022Low speed fan assembly request
ET023Fast idle speed request
ET028Level 1 fault warning light request
ET029Level 2 fault warning light request
ET033EGR solenoid valve
ET038Engine
ET042Cruise control/speed limiter
ET076Starting
ET077Impact detected
ET079Air conditioning present
ET088Compressor actuation request
ET121Clutch switch signal
ET148OBD warning light activation request
ET160Preheating relay control
ET228Cylinder 1 injector control
ET229Cylinder 2 injector control
ET230Cylinder 3 injector control
ET231Cylinder 4 injector control
ET238Synchronisation
ET405Clutch pedal switch
ET415Cruise control/speed limiter deactivation
ET613Fuel pressure regulator
ET638Fuel flow regulator
ET648Engine cooling fan
ET649Water in diesel fuel sensor
ET673Jammed accelerator pedal detected
MR-372-J84-13B050$546.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2

13B-171
MR-372-J84-13B050$624.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Interpretation of statuses13B
ET648
FAN UNIT
STATUS DEFINITIONINACTIVE: This status indicates that the cooling fan assembly is INACTIVE.
LOW SPEED: This status indicates that the cooling fan assembly is at LOW SPEED.
HIGH SPEED: This status indicates that the cooling fan assembly is at HIGH SPEED.
NOTESSpecial notes:
Only perform these tests if the status does not correspond with the system
programming functions.
Conformity check with the engine stopped and the ignition on, or engine running, and engine coolant
temperature > 80°C
INACTIVE
The fan assembly is inactive when the coolant temperature does not exceed 96°C.
LOW SPEEDThe injection computer requests the activation of the low speed GMV when:
– the engine coolant temperature is above 96°C,
– the injection computer has system faults that could lead to the engine
overheating,
– the air conditioning is switched on by the driver.
When the high speed fan is supplied:
–status ET022 Low speed fan request becomes activated.
The low-speed fan assembly stops when:
– the engine coolant temperature is below 94°C,
– no fault which could cause engine overheating is present in the injection
system.
– the air conditioning is not switched on by the driver.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
SID301_V44_ET648/SID304_V45_ET648/SID301_V48_ET648/SID304_V49_ET648/SID304_V4D_ET648/SID301_V4C_ET648

13B-207
MR-372-J84-13B050$702.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of parameters
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
PR064
COOLANT TEMPERATURE
PARAMETER
DEFINITIONThis parameter indicates the engine coolant temperature in °C.
NOTESSpecial notes:
Only apply the checks if the parameter is inconsistent.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Conformity check with the engine stopped and the ignition on, or the engine running and the engine
coolant temperature > 80°C
Check the condition of the coolant temperature sensor connections.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance between connections 3C and 3JK of component 244.
If the resistance of the coolant temperature sensor is not:
(theoretical values)
2140 Ω < X < 2364 Ω at 25°C,
771 Ω < X < 849 Ω at 50°C,
275 Ω < X < 291 Ω at 80°C,
replace the coolant temperature sensor (see MR 392, 385, 364, 370
and 417, Mechanical, 19A, Cooling,
Coolant temperature sensor: Removal - Refitting).
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_PR064/SID304_V45_PR064/SID301_V48_PR064/SID304_V49_PR064/SID304_V4D_PR064/SID301_V4C_PR064

13B-263
MR-372-J84-13B050$819.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of commands
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
SC017
CONTINUED
After-Sales regeneration comprises 4 important stages:
– Heating of the engine and checking for a small quantity of soot in the particle filter by measuring the differential
pressure.
– The system changes from combustion mode and starts to regenerate the particle filter. Gradual cooling of the
particle filter.
– End of After-Sales regeneration.
Stopping conditions:
– Dialogue with the diagnostic tool has been lost.
– Vehicle movement detected by speed sensor.
– Brake or clutch pedal depressed.
– Stop regeneration requested by the diagnostic tool.
– End of test.
The procedure lasts 30 minutes.
– At the end of regeneration, a message announces whether the regeneration has been successful or which
operations to carry out.
CONFIRMING THE REGENERATION PROCESS:
At the end of regeneration, a message appears to announce whether the regeneration was successful:
particle filter regeneration successful: regeneration completed correctly.
weight of soot too high - run command SC017 again: regeneration failed because the weight of soot at
the end of regeneration was too high and the temperature upstream of the particle filter was too low. Check
the oil level before starting another regeneration.
weight of soot too high: regeneration failed because the weight of soot at the end of regeneration was
too high in spite of the correct temperature upstream of the particle filter. The particle filter is full of residue
(regeneration impossible), refer to the fault finding chart ALP21 Particle filter warning light lit.
present or stored fault: regeneration failed because faults were declared.
Refer to the interpretation of faults, after resolving the faults, run command SC017 again.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
.