gearbox RENAULT TWINGO 2009 2.G Engine And Peripherals Manual PDF

19D-1
ENGINE MOUNTING
Suspended engine mounting: Tightening torque
D4F
19D
120308
No. Description Tightening
torque (Nm)
(1) Right-hand rubber pad bolt on the body mounting62
(2) Gearbox left-hand rubber pad nut105
(3) Left hand suspended mounting bolt on the gearbox62
(4) Left-hand suspended mounting suppor t bolt on the body21
(5) Lower engine tie-bar bolt on the subframe105
(6) Engine tie-bar bolt on the gearbox105
(7) Engine tie-bar reinforcement bolts62
(8) Right-hand suspended mounting support bolt on the engine62
(9) Right-hand suspended mounting support bolt on the body62

19D-2
ENGINE MOUNTING
Suspended engine mounting: Tightening torque
D7F
19D
120520
No. Description Tightening
torque (Nm)
(1) Right-hand rubber pad bolt on the body mounting62
(2) Gearbox left-hand rubber pad nut105
(3) Left hand suspended mounting bolt on the gearbox62
(4) Left-hand suspended mounting suppor t bolt on the body21
(5) Lower engine tie-bar bolts on the subframe105
(6) Engine tie-bar bolt on the gearbox105
(7) Right-hand suspended mounting support bolt on the engine62
(8) Right-hand suspended mounting support bolt on the body62

19D-3
ENGINE MOUNTING
Suspended engine mounting: Tightening torque
K9K
19D
120520
No. Description Tightening
torque (Nm)
(1) Right-hand rubber pad bolt on the body mounting62
(2) Gearbox left-hand rubber pad nut105
(3) Left hand suspended mounting bolt on the gearbox62
(4) Left-hand suspended mounting suppor t bolt on the body21
(5) Lower engine tie-bar bolts on the subframe105
(6) Engine tie-bar bolt on the gearbox105
(7) Right-hand suspended mounting support bolt on the engine62
(8) Right-hand suspended mounting support bolt on the body62

19D-4
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the petrol injection computer mounting bolts,
-the petrol injection computer mounting nuts.
aRemove:
-the engine wiring nut,
-the petrol injection computer mounting.
aMark the position of the left-hand suspended engine
mounting using an indelible pencil.aPut a 20 mm shim between the gearbox and the
front axle subframe. Equipment required
indelible pencil
Tightening torquesm
bolts of the left-hand
suspended engine
mounting cover62 N.m
left-hand suspended
engine mounting shaft105 N.m
bolts of the left-hand
suspended engine
mounting rubber pad
support21 N.m
bolts of the left-hand
suspended engine
mounting r ubber pad62 N.m
central nut of the left-
hand suspended engine
mounting shaft62 N.m
120778

19D-5
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the central nut (3) from the left-hand suspended
engine mounting shaft,
-the bolts (4) from the left-hand suspended engine
mounting rubber pad,
-the left-hand suspended engine mounting rubber
pad,
-the bolts (5) of the left-hand suspended engine
mounting rubber pad support.
aMove the wiring away from the left-hand suspended
engine mounting rubber pad support.
aRemove the rubber pad support from the left-hand
suspended engine mounting.
aRemove the electro-hydraulic unit (see Electro-hy-
draulic unit: Removal - Refitting) (21B, Sequential
gearbox).aRemove:
-the bolts (6) from the left-hand suspended engine
mounting cover,
-the cover from the left-hand suspended engine
mounting.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the cover of the left-hand suspended engine
mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting cover (62 N.m).
120310
JH1
120310

19D-6
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
aTorque tighten the left-hand suspended engine
mounting shaft (105 N.m) (7) .
aRefit the electro-hydraulic unit (see Electro-hydrau-
lic unit: Removal - Refitting) (21B, Sequential
gearbox).
aRefit the rubber pad support for the left-hand sus-
pended engine mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting rubber pad support (21
N.m).
aRefit the wiring on the left-hand suspended engine
mounting rubber pad support.
aRefit:
-the left-hand suspended engine mounting rubber
pad,
-the central nut of the left-hand suspended engine
mounting shaft.
aTorque tighten:
-the bolts of the left-hand suspended engine
mounting rubber pad (62 N.m),
-the central nut of the left-hand suspended en-
gine mounting shaft (62 N.m).II - FINAL OPERATION
aRemove the shim between the gearbox and the front
axle subframe.
aRefit:
-the petrol injection computer mounting,
-the petrol engine wiring nut.
aRefit:
-the petrol injection computer mounting nuts,
-the petrol injection computer mounting bolts,
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485
JH1

19D-10
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see Battery: Removal - Refitting)
(80A, Battery),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
aMark the position of the left-hand suspended engine
mounting.aPut a 20 mm shim between the gearbox and the
sub-frame. Tightening torquesm
bolts of the suspended
engine mounting sup-
por t on the gearbox62 N.m
gearbox suspended
engine mounting rubber
pad shaft105 N.m
bolts of the suspended
engine mounting sup-
por t on the body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting shaft nut62 N.m
120778

19D-11
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
II - REMOVAL OPERATION
aRemove:
-the suspended engine mounting shaft nut (4) ,
-the bolts (5) of the suspended engine mounting
rubber pad,
-the rubber pad on the suspended engine mounting,
-the bolts (6) from the suspended engine mounting
support on the body.
aMove aside the wiring from the suspended engine
mounting support on the body.
aRemove the suspended engine mounting support onthe body.
aUnclip the clutch pipe from the suspended engine
mounting support on the gearbox.
aRemove:
-the bolts (7) from the suspended engine mounting
support on the gearbox,
-the suspended engine mounting support on the
gearbox.
REFITTING
I - REFITTING OPERATION
aRefit the suspended engine mounting support on the
gearbox.
aTorque tighten the bolts of the suspended engine
mounting support on the gearbox (62 N.m).
aClip the clutch pipe onto the suspended engine
mounting support on the gearbox.
aRefit the suspended engine mounting support on the
body.
131760
120310
132372

19D-12
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
aTorque tighten:
-the gearbox suspended engine mounting rub-
ber pad shaft (105 N.m) (8) ,
-the bolts of the suspended engine mounting
support on the body (21 N.m).
aFit the wiring of the suspended engine mounting
support on the body.
aRefit the suspended engine mounting rubber pad.
aTorque tighten:
-the bolts of the suspended mounting rubber
pad (62 N.m),
-the suspended engine mounting shaft nut (62
N.m).
II - FINAL OPERATION
aRemove the shim between the gearbox and the sub-
frame.
aRefit:
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the battery (see Battery: Removal - Refitting)
(80A, Battery).
130485

19D-19
ENGINE MOUNTING
Lower engine tie-bar: Removal - Refitting
D4F or D7F
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the engine tie-bar bolt (1) from the subframe,
-the engine tie-bar bolt (2) on the gearbox,
-the engine tie-bar reinforcement bolt (3) ,-the engine tie-bar .
aRemove:
-the engine tie-bar reinforcement bolt (1) ,
-the engine tie-bar bolt (2) on the gearbox,
-the engine tie-bar bolt (3) from the subframe,
-the engine tie-bar. Tightening torquesm
engine tie-bar reinforce-
ment bolt62 N.m
engine tie-bar bolt on
the gearbox105 N.m
engine tie-bar bolt on
the subframe105 N.m
D4F, and 772
120309
D4F, and 780 or 782
120048