ABS RENAULT TWINGO RS 2009 2.G Chasiss ESP Workshop Manual

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ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction
Bosch 8.1 ESP
Vdiag No.: 05
38C
4.2 Checking the connectors
Visual inspection of the connection:
–Check that the connector is connected correctly and that the male and female parts of the connection are correctly
coupled.
Visual inspection of the area around the connection:
–Check the condition of the mounting (pin, strap, adhesive tape, etc.) if the connectors are attached to the vehicle.
–Check that there is no damage to the wiring trim (sheath, foam, adhesive tape, etc.) near the wiring.
–Check that there is no damage to the electrical wires at the connector outputs, in particular on the insulating material
(wear, cuts, burns, etc.).
Disconnect the connector to continue the checks.
Visual inspection of the plastic casing:
–Check that there is no mechanical damage (casing crushed, cracked, broken, etc.), in particular to the fragile
components (lever, lock, openings, etc.).
–Check that there is no heat damage (casing melted, darker, deformed, etc.).
–Check that there are no stains (grease, mud, liquid, etc.).
Visual inspection of the metal contacts:
(The female contact is called CLIP. The male contact is called TAB.)
–Check that there are no bent contacts (the contact is not inserted correctly and can come out of the back of the
connector). The spring contact of the connector when the wire is pulled slightly.
–Check that there is no damage (folded tabs, clips open too wide, blackened or melted contact, etc.).
–Check that there is no oxidation on the metal contacts. Note:
Carry out each requested check visually.
Do not remove a connector if it is not required.
Note:
Repeated connections and disconnections alter the functionality of the connectors and increase the risk of
poor electrical contact. Limit the number of connections/disconnections as much as possible.
Note:
The check is carried out on the 2 parts of the connection. There may be 2 types of connections:
–Connector/Connector.
–Connector/Device.

38C -8V3 MR-413-X44-38C050$010.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Introduction
Bosch 8.1 ESP
Vdiag No.: 05
38C
5. FAULT FINDING LOG
You will always be asked for this log:
–when requesting technical assistance from the Techline,
–when requesting approval before replacing parts for which approval is compulsory,
–to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.
6. SAFETY INSTRUCTIONS
Safety rules must be observed during any work on a component to prevent any material damage or personal injury:
–check the battery voltage to avoid incorrect operation of computer functions,
–use the proper tools.
It is forbidden to carry out a road test with the diagnostic tool in dialogue with the ECU because the ABS and
Electronic Brake Distribution functions are deactivated. Braking pressure is identical on both vehicle axles
(risk of a spin under heavy braking).IMPORTANTIMPORTANT
All faults involving a complex system call for thorough diagnostics with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the fault finding procedure, ensures a
record is kept of the procedure carried out. It is an essential document when consulting the
manufacturer.
IT IS THEREFORE ESSENTIAL THAT THE FAULT FINDING LOG IS FILLED OUT EVERY TIME IT IS
REQUESTED BY TECHLINE OR THE WARRANTY RETURNS DEPARTMENT.

38C-12V3 MR-413-X44-38C050$040.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
EBD (electronic braking distribution):
The electronic braking distribution unit optimises the brakeforce distribution between the front and rear axles.
This function ensures vehicle stability under braking.
ABS (anti-lock braking system):
The ABS prevents the wheels from locking when braking. This function allows the vehicle to be steered under
braking and ensures vehicle stability under braking.
MSR (engine torque control):
This is a function that enhances the ABS function. Its purpose is to prevent the drive wheels from spinning
excessively when lifting off the accelerator or changing down a gear on a low grip surface, by requesting the engine
management to regulate the driving torque of the engine (resisting torque compensation) to "relaunch" the wheels.
ASR (wheel traction control):
This function keeps the drive wheels from slipping during starting or acceleration.
The system brakes the wheel in a slippage situation to maintain full traction.
ESP: Electronic stability program:
The ESP guarantees within physical limits the dynamic stability of the vehicle by checking and correcting oversteer.
In any case, the ESP system does not intervene in place of the driver. Using data from the steering wheel, it merely
makes vehicle handling truer to the driver's intention.
CDC (Dynamic Driving Control):
The Dynamic Driving Control guarantees vehicle steerability within physical limits by checking and correcting
understeer.
The Dynamic Driving Control is an advancement of the ESP system and has same objective: to maintain vehicle
control in all operating situations.
The ESP computer supplies the other computers with information on the vehicle speed via a wire connection for the
radio, the power-assisted steering and the electric sunroof, and via the multiplex network for the other computers.
The ESP computer also supplies the multiplex network with the odometry for the instrument panel and navigation
system.
If heavy braking produces very rapid deceleration, the ESP computer issues a request to the UCH (passenger
compartment connection unit) via the multiplex network asking it to switch on the hazard warning lights (depending
on the law in the relevant country).
ANTI-LOCK BRAKING SYSTEM
Fault finding – Features

38C-14V3 MR-413-X44-38C050$060.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
Fault finding warning lights programming
Instrument panel warning light Meaning
Brake faultsABS system ESP SERVICE STOP"Brake limiter", ABS, and
ESP functions not working
ABS system ESP SERVICEESP and ABS functions not
working, "brake limiter"
operational
ESP SERVICEESP function not working, ABS
and "brake limiter"
operational
ESP
"Wheel traction control"
function deactivated by fault
finding orESPmomentarily
disco nnected a fter the battery is
disconnected
Brake faults
flashing
at 2 H z (slowly)ABS flashing
at 2 Hz
(slowly)ESP flashing
at 2 Hz (slowly)ESP computer in fault finding
mode
ESP flashing
at 8 Hz
(quickly)ESP or "wheel traction control"
or "anti-lock brake system on
engine torque control" active
ABS flashing
at 8 Hz
(quickly)Tachometric index not
programmed
Brake faults ABS systemESP flashing
at 8 Hz
(quickly)SERVICE STOPVehicle variant not
programmed
Brake faultsABS flashing
at 8 Hz
(quickly)ESP flashing
at 8 Hz
(quickly)STOPVehicle option and tachometric
index not programmed
Note:
The STOP warning light is always accompanied by a single audible warning (1 beep).
ANTI-LOCK BRAKING SYSTEM
Fault finding – Defect and safe modes

38C-16V3 MR-413-X44-38C050$080.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
Parameters:
VP001: Enter VIN
This command allows the vehicle identification number to be entered into the computer.
Use this command each time the computer is replaced. The VIN (VF...) is engraved on the manufacturer's plate on
the front right-hand door pillar and stamped on the body under the windscreen on the left-hand side.
VP003: Steering wheel angle sensor
This command is used to calibrate the steering wheel angle.
With the steering wheel horizontal and the front wheels set straight ahead, calibrate the steering wheel angle sensor
using command VP003 on the diagnostic tool.
VP004: Vehicle parameters
This command configures the engine type configuration, the braking definition and the body type. Select the
command VP004 on the diagnostic tool.
VP006: Enter last After-Sales operation date
Whenever the ABS system is worked on in the shop, the date must be entered.
Select command VP006 on the diagnostic tool.
Enter the service date using the diagnostic tool keypad.
VP007: Tachometric index
This command is used to program the computer memory with the index required to calculate the vehicle speed
according to the tyre size.
The BOSCH 8.1 ESP computer supplies the vehicle speed signal to all areas where this information is needed
(instrument panel, engine management, etc.). This vehicle speed signal replaces the one supplied by the speed
sensor located on the gearbox.
The ESP computer calculates the vehicle speed from the wheel speed and the tyre circumference.
The tyre circumference must be programmed into the memory of a new computer. This consists of entering an index
"X" using the command VP007 "Tachometric index" on the diagnostic tool.
Once the number has been entered using the VP007 command, delete the fault in the computer memory and then
switch off the ignition. Use parameter PR030 "Tachometric index" to check that the index entered has been
recognised by the system.
VP021: Inhibit automatic brake lights
This command deactivates the automatic brake lights.
Select command VP021 on the diagnostic tool.
VP022: Automatic brake lights authorisation
This command authorises the automatic brake lights.
Select command VP022 on the diagnostic tool.
* APV: After-SalesNote:
The vehicle speed is supplied by a wire (connection 47F) to the radio, to the electric power-assisted
steering, to the electric sunroof and by the multiplex network for the other computers.
ANTI-LOCK BRAKING SYSTEM
Fault finding – Configurations and programming

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ANTI-LOCK BRAKING SYSTEM
Fault finding – Fault summary table38C
Bosch 8.1 ESP
Vdiag No.: 05
* inj: InjectionTool faultAssociated
DTCDiagnostic tool title
DF100 5158Steering wheel angle multiplex signal absent
DF108 5158Steering wheel angle sensor
DF126 50F4Combined sensor signal plausibility
DF152 50E6Multiplex network
DF153 50C3Multiplex network
DF186 5182No instrument panel multiplex signal
DF187 50CEBrake light activation relay circuit
DF188 50C6Brake light switch circuit
DF189 50F4Combined sensor circuit
DF190 50F4Combined sensor
DF191 50C9ESP on/off button circuit (only on RS version)
DF193 5180Invalid inj.* multiplex signals
DF202 5183Invalid UCH multiplex signals
DF216 5158Steering wheel angle programming offset
DF300 50CAPump motor control circuit
DF311 5188No sequential gearbox multiplex signal (depending on vehicle)
DF313 5188Invalid sequential gearbox multiplex signals (depending on vehicle)
DF321 5180Clutch switch signal consistency

38C-34
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF055
PRESENTVEHICLE PARAMETER PROGRAMMINGDEF: configuration absent or incorrect
NOTESNone.
Configure the vehicle parameters using command VP004 Vehicle parameters (see help table in clip).
Clear the fault memory, and initialise the computer (switch the + after ignition feed off and on again).
Check for any possible faults.
ESP_V05_DF055

38C-37
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF066
PRESENT
OR
STOREDINJECTION MULTIPLEX SIGNAL ABSENT
NOTESSpecial notes:
The injection does not always store these transient faults as quickly as the ESP
system.
If no fault is stored in the injection computer, start the engine; if there is no fault present,
contact the Techline.
Once the fault in the injection system has been repaired, clear the ESP computer
fault memory.
Priority in the event of a number of faults:
Deal with fault DF152 Multiplex network first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is started.
Check the injection computer (see13B, Diesel injection or 17B, Petrol injection)usingthe diagnostic tool.
Ru n a m ultiple xnetwork test (see88B, Multiplex).
ESP_V05_DF066

38C-52
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$101.mif
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults38C
Bosch 8.1 ESP
Vdiag No.: 05
DF126
PRESENT
OR
STOREDCOMBINED SENSOR SIGNAL PLAUSIBILITY
NOTESSpecial notes:
If the fault appears while the vehicle is being driven on a steep gradient, during a very
tight turn or while the vehicle is being transported on a lorry, train, boat etc., with the
engine running, clear the fault and test drive, if possible, to check that the fault does
not return.
Conditions for applying fault finding procedures to stored faults:
The fault is declared present after a road test.
Check that component 1175 is fitted and attached correctly (the arrow indicating the front of the vehicle).
Check the conformity of the tyres (see MR 411, Mechanical, 35A, Wheels and tyres, Tyres: Identification
and Tyre pressure, Identification).
Check the axle assembly geometry (see MR 411, Mechanical, Chassis, Front axle adjustment).
Calibrate component 583 using command VP003 Steering wheel angle sensor (see Configurations
and programming).
Clear the ESP sensor offsets using command RZ011 Sensor offset.
Re-establish dialogue with the ABS/ESP computer, and if no other fault is to be dealt with, clear the computer fault
memory.
Carry out a road test.
If the fault is still present, contact the Techline.
ESP_V05_DF126

38C-58
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
If the fault is still present, contact the Techline.
V3 MR-413-X44-38C050$102.mif
38C
Bosch 8.1 ESP
Vdiag No.: 05
DF188
PRESENT
OR
STOREDBRAKE LIGHT SWITCH CIRCUIT
1.DEF: Inconsistency
2.DEF: Permanent high signal
NOTESConditions for applying the fault finding procedure to stored faults:
Clear the stored fault, carry out a road test at a speed of > 36 mph (60 km/h) and test
the brakes using ABS.
Use the interpretation of the fault if it recurs.
Special notes:
The fault is detected if the computer does not detect a brake lights switch status change
for 4 acceleration/braking cycles and/or the contact is closed for over 6 minutes with
the vehicle speed above 24 mph (40 km/h).
Using the diagnostic tool, check on the status screen that ET017 Brake pedal recognises the correct pressed
and released positions of the brake pedal.
If the correct pedal position is not displayed, use the interpretation of ET017 Brake pedal.
ANTI-LOCK BRAKING SYSTEM
Fault finding – Interpretation of faults
ESP_V05_DF188