wiring RENAULT TWINGO RS 2009 2.G Chasiss Workshop Manual

31A-23
FRONT AXLE COMPONENTS
Front driveshaft hub carrier: Removal - Refitting
31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheel on the side in question (see 35A,
Wheels and tyres, Wheel: Removal - Refitting,
page 35A-1) ,
-the front brake pads of the side in question (see
31A, Front axle components, Front brake pads:
Removal - Refitting, page 31A-1) ,
aRemove:
-the front brake calliper mounting (see 31A, Front
axle components, Front brake calliper mount-
ing: Removal - Refitting, page 31A-14) ,
-the front brake disc (see 31A, Front axle compo-
nents, Front brake disc: Removal - Refitting,
page 31A-19) ,
-the front wheel speed sensor on the hub carrier
(see 38C, Anti-lock braking system, Front wheel
speed sensor: Removal - Refitting, page 38C-
15) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aPosition the (Rou. 604-01).
aRemove the hub nut (1) .
aRemove:
-the nut (2) from the track rod end,
-the bolt (3) from the lower ball joint. Special tooling required
Rou. 604-01Hub locking tool.
Tav. 476Ball joint extractor.
Tav. 1420-01Screw jack for tools Tav.
1420, Tav.1050-04 , Tar.
1454, Tar. 1850.
Tightening torquesm
shock absorber lower
bolts105 Nm
front driveshaft lower
arm ball joint bolt105 Nm
ABS wiring bracket bolt8 Nm
track rod end nut37 N.m
hub nut280 Nm
guide pin upper bolt29 Nm
119543
119222

31A-24
FRONT AXLE COMPONENTS
Front driveshaft hub carrier: Removal - Refitting
31A
aRemove:
-the track rod end using the (Tav. 476),
-the front driveshaft lower arm ball joint.aRemove:
-the bolt (4) from the ABS wiring bracket,
-the ABS wiring bracket,
-the shock absorber lower studs (5) .
aSeparate the driveshaft from the hub carrier using
the (Tav. 1420-01).
aRemove the front driveshaft hub carrier.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the front driveshaft hub carrier,
-the driveshaft into the front driveshaft hub-carrier,
-the shock absorber lower bolts.
aTorque tighten the shock absorber lower bolts
(105 Nm).
aFit the front driveshaft lower arm ball joint.
119345
WARNING
To prevent any damage, do not use the lower
arm as support for the lifting system.
119221

31A-25
FRONT AXLE COMPONENTS
Front driveshaft hub carrier: Removal - Refitting
31A
aCheck that the bush (6) is correctly fitted on the front
driveshaft lower arm ball joint.
aRefit the front driveshaft lower arm ball joint bolt.
aTorque tighten the front driveshaft lower arm ball
joint bolt (105 Nm).
aRefit:
-the ABS wiring bracket,
-the ABS wiring bracket bolt.
aTorque tighten the ABS wiring bracket bolt (8 Nm).
aPosition the track rod.
aRefit the track rod end nut.
aTorque tighten the track rod end nut (37 N.m).
aRefit the hub nut using the (Rou. 604-01).
aTorque tighten the hub nut (280 Nm).
II - FINAL OPERATION
aRefit:
-the front wheel speed sensor on the hub carrier,
-the front brake disc (see 31A, Front axle compo-
nents, Front brake disc: Removal - Refitting,
page 31A-19) ,
-the front brake calliper mounting (see 31A, Front
axle components, Front brake calliper mount-
ing: Removal - Refitting, page 31A-14) .
aFit the front brake calliper.
aRefit the upper bolt on the guide pin while holding
the nut.aTorque tighten the guide pin upper bolt (29 Nm).
aRefit:
-the front brake pads (see 31A, Front axle compo-
nents, Front brake pads: Removal - Refitting,
page 31A-1) ,
-the wheel (see 35A, Wheels and tyres, Wheel:
Removal - Refitting, page 35A-1) .
119223

31A-29
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove the front wheels (see 35A, Wheels and ty-
res, Wheel: Removal - Refitting, page 35A-1) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDetach the wiring (1) from the wheel speed sensor.
aRemove:
-the bolt (2) of the wheel speed sensor wiring brack-
et,
-the wheel speed sensor wiring bracket,
-the shock absorber base nuts (3) ,
-the shock absorber base bolts.
aHang the hub carrier on the body using a safety
strap(s).
aRemove:
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) ,
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the shock absorber nut cover. Equipment required
safety strap(s)
spanner for shock absorber rod nut
Tightening torquesm
new shock absorber rod
nut62 N.m
new shock absorber
base nuts105 N.m
wheel speed sensor wir-
ing bracket bolt8 N.m
119221

31A-31
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
a
II - REFITTING OPERATION FOR PART
CONCERNED
aPlace the spring compressor tool in the vice fitted
with jaws.
aCompress the spring.
aInsert the spring in the neck of the cup.aRespect the order and direction of fitting for the con-
stituent parts.
aTorque tighten the new shock absorber rod nut
(62 N.m).
aDecompress the spring.
aRemove the spring compressor tool.
aRefit:
-the « spring/shock absorber » assembly,
-the shock absorber cup,
-the shock absorber nut cover.
aRemove the safety strap(s).
aRefit:
-the shock absorber base bolts,
-the shock absorber base nuts,
-the wheel speed sensor wiring bracket,
-the bolt of the wheel speed sensor wiring bracket.
aTighten to torque:
-the new shock absorber base nuts (105 N.m),
-the wheel speed sensor wiring bracket bolt (8
N.m). RIGHT-HAND DRIVE
139405
WARNING
Only the left-hand shock absorber is supplied
with its marking to prevent the left and right-hand
shock absorbers from being mixed up.
119654

31A-32
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
aClip on the wheel speed sensor wiring harness.
aRefit:
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing).
III - FINAL OPERATION
aRefit the front wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
aConnect the battery (see ) (80A, Battery).
aAdjust the front axle (see 30A, General informa-
tion, Front axle system: Adjustment, page 30A-
36) .

37A-7
MECHANICAL COMPONENT CONTROLS
Master cylinder: Removal - Refitting
RIGHT-HAND DRIVE
37A
-the bulkhead heat-resistant protector (8) .
aRemove:
-the timing cover bolt (9) ,
-the timing cover (10) .aUnclip:
-the non-return valve from the support at (11) ,
-the ABS wiring from the support at (12) .
aRemove:
-the nut (13) from the non-return valve and ABS wir-
ing support,
-the non-return valve and ABS wiring support (14) . K4M
131777
123851

37A-10
MECHANICAL COMPONENT CONTROLS
Master cylinder: Removal - Refitting
RIGHT-HAND DRIVE
37A
aRemove the blanking plugs from the brake fluid res-
ervoir and the clutch master cylinder supply pipe.
aRefit the clutch master cylinder supply pipe.
III - FINAL OPERATION.
aRefit:
-the timing cover,
-the bulkhead heat-resistant protectors.
aRefit the bulkhead heat-resistant protector.
aClip onto the support:
-the ABS wiring,
-the non-return valve.
aRefit the support of the non-return valve and the
ABS wiring.
aRefit:
-the fuel vapour recirculation solenoid valve sup-
port,
-the fuel vapour recirculation solenoid valve,
-the petrol vapour recirculation solenoid valve con-
nector,
-the fuel vapour recirculation solenoid valve pipes.
aRefit:
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment).aFill up the secondary brake fluid reservoir.
aBleed the brake circuit (see 30A, General informa-
tion, Braking circuit: Bleed, page 30A-4) . JH3 or JR5
K4M
D4F, and 780
D4F or D7F or K4M

37A-17
MECHANICAL COMPONENT CONTROLS
Brake servo: Removal - Refitting
JB1 or JH1 or JH3 or JR5, and LEFT-HAND DRIVE
37A
aCheck that the brake servo seal (5) is in place and
replace the seal if it is faulty.
aBefore refitting, check the dimension L = 153.3 mm.
aIf the dimension is not correct, replace the brake ser-
vo.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the brake servo,
-the brake servo nuts (3) .aTorque tighten the brake servo nuts (25 Nm).
aRefit the new connecting shaft (3) between the
brake pedal and the brake servo rod from right to left
and from top to bottom.
III - FINAL OPERATION.
aRefit:
-the non-return valve on the brake servo,
-the master cylinder (see 37A, Mechanical compo-
nent controls, Master cylinder: Removal - Refit-
ting, page 37A-1) ,
-the injection computer mounting,
-the engine wiring bracket.
aRefit the petrol injection computer (see Petrol injec-
tion computer: Removal - Refitting) (17B, Petrol
injection).
aRefit the diesel injection computer (see Diesel in-
jection computer: Removal - Refitting) (13B, Die-
sel injection).
109206
91101-1
109205
D4F or D7F or K4M
K9K

37A-33
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
RIGHT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
III - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the clutch cable (10) aRemove the sleeve stop (11)
aUnclip the passenger compartment wiring (12) . JB1
123862
JB1
123864
123862