catalytic converter RENAULT TWINGO RS 2009 2.G Engine And Peripherals Owner's Guide

12B-14
TURBOCHARGING
Turbocharger oil pipe: Removal - Refitting
D4F, and 780 or 782
12B
2 - Oil return pipe
aRemove:
-the bolts (9) from the turbocharger oil return pipe,
-the turbocharger oil return pipe.
aFit a blanking plug to the opening on the cylinder
block after removal of the turbocharger oil return
pipe.
REFITTING
I - REFITTING PREPARATION OPERATION
aparts always to be replaced: Turbocharger oil
pipe.
aRemove the protective plug from the opening on the
cylinder block.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the new turbocharger oil return pipe fitted with new
seals,
-the turbocharger oil return pipe bolts.
aTorque tighten the turbocharger oil return pipe
bolts (10 N.m).
aRefit:
-the new turbocharger oil supply pipe fitted with its
new seals,-the turbocharger oil supply pipe bolt on the cylinder
block,
-the turbocharger oil supply pipe bolt on the turbo-
charger,
-the turbocharger oil supply pipe bolt.
aTorque tighten:
-the turbocharger oil supply pipe bolt on the cyl-
inder block (19 N.m),
-the turbocharger oil supply pipe bolt on the tur-
bocharger (19 N.m),
-the turbocharger oil supply pipe bolt (10 N.m).
aRefit:
-the heat shield,
-the upper bolts from the heat shield,
-the lower bolts of the heat shield.
III - FINAL OPERATION
aRefit the catalytic converter (see 19B, Exhaust,
Catalytic converter: Removal - Refitting, page
19B-12) .
aFit the turbocharger air outlet pipe.
aPush the clip of the turbocharger air outlet pipe (10) .
aConnect the turbocharger air outlet pipe to the turbo-
charger.
aRefit the turbocharger air outlet pipe bolt on the
throttle valve.
120962
122666

12B-16
TURBOCHARGING
Turbocharger oil pipe: Removal - Refitting
C44, and K9K
12B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the front engine cover.
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
1 - Turbocharger oil supply pipe
aRemove:
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the air filter box (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the exhaust gas recirculation solenoid valve (see
14A, Antipollution, Exhaust gas recirculation
solenoid valve: Removal - Refitting, page 14A-
10) .
2 - turbocharger oil return pipe
aRemove the catalytic converter (see 19B, Exhaust,
Catalytic converter: Removal - Refitting, page
19B-12) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Turbocharger oil supply pipe
aRemove the bolt (1) of the turbocharger oil supply
pipe from the turbocharger.
aUndo the nut (2) of the turbocharger oil supply pipe
on the cylinder head.
aRemove the nut of the turbocharger oil supply pipe
on the cylinder head.
aRemove the turbocharger oil supply pipe. Special tooling required
Mot. 1746Offset wrench for tightening
High Pressure pump pipes.
Tightening torquesm
nut of the oil supply pipe
on the cylinder head35 Nm
bolt of the turbocharger
oil supply pipe on the
turbocharger14 Nm
turbocharger oil return
pipe bolts12 N.m
127900
127898

12B-17
TURBOCHARGING
Turbocharger oil pipe: Removal - Refitting
C44, and K9K
12B
2 - Oil return pipe
aRemove the bolts (3) of the oil return pipe from the
turbocharger.
aIn the direction of the arrows, rotate the oil return
pipe of the turbocharger to facilitate its removal.
aRemove the turbocharger oil pipe from the cylinder
block.
REFITTING
I - REMOVAL PREPARATION OPERATION
aAlways replace:
-the turbocharger oil supply pipe,
-the flat seal of the oil return pip on the turbocharg-
er,
-the O-ring of the oil return pip on the turbocharger.
aLubricate the O-ring of the oil return pipe on the tur-
bocharger with engine oil.
II - REFITTING OPERATION FOR PART
CONCERNED
1 - Turbocharger oil supply pipe
aFit the turbocharger oil supply pipe.
aRefit:
-the turbocharger oil supply pipe nut on the cylinder
head,-the bolt of the turbocharger oil supply pipe onto the
turbocharger.
aTorque tighten:
-the nut of the oil supply pipe on the cylinder
head ( 35 Nm) using the (Mot. 1746),
-the bolt of the turbocharger oil supply pipe on
the turbocharger (14 Nm).
2 - turbocharger oil return pipe
aFit the oil return pipe on the cylinder block.
aRefit the turbocharger oil return pipe bolts.
aTorque tighten the turbocharger oil return pipe
bolts (12 N.m).
III - FINAL OPERATION.
1 - Turbocharger oil supply pipe
aRefit:
-the exhaust gas recirculation solenoid valve (see
14A, Antipollution, Exhaust gas recirculation
solenoid valve: Removal - Refitting, page 14A-
10) ,
-the air filter box (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
2 - turbocharger oil return pipe
aRefit the catalytic converter (see 19B, Exhaust,
Catalytic converter: Removal - Refitting, page
19B-12) .
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aRefit the engine cover.
127899

14A-11
ANTIPOLLUTION
Exhaust gas cooler: Removal - Refitting
K9K
14A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the engine cover,
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the EGR solenoid valve (see 14A, Antipollution,
Exhaust gas recirculation solenoid valve: Re-
moval - Refitting, page 14A-10) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,-the exhaust gas recirculation rigid pipe (see 14A,
Antipollution, Exhaust gas recirculation rigid
pipe: Removal - Refitting, page 14A-19) ,
-the exhaust gas recirculation assembly (see 14A,
Antipollution, Exhaust gas recirculation as-
sembly: Removal - Refitting, page 14A-15) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUsing the workbench, remove:
-the cooler bolts (1) on its mounting (gearbox side),
-the mounting on the gearbox side,
-the mounting seal on the gearbox side. Tightening torquesm
mounting bolts (gear-
box side) on the cooler12 N.m
bolts of the exhaust gas
recirculation rigid pipe
on the exhaust gas
cooler12 N.m
bolts of the exhaust gas
recirculation rigid pipe
bracket25 N.m
mounting bolts on the
cooler12 N.m
exhaust gas recircula-
tion r igid pipe bolts36 N.m
K9K, and 718
141215
141216

14A-14
ANTIPOLLUTION
Exhaust gas cooler: Removal - Refitting
K9K
14A
aRefit the bolts (4) of the exhaust gas recirculation
rigid pipe on the exhaust manifold.
aTorque tighten the exhaust gas recirculation rigid
pipe bolts (36 N.m).
aRefit the rigid exhaust gas recirculation pipe (see
14A, Antipollution, Exhaust gas recirculation rig-
id pipe: Removal - Refitting, page 14A-19) .
aRefit:
-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the EGR solenoid valve (see 14A, Antipollution,
Exhaust gas recirculation solenoid valve: Re-
moval - Refitting, page 14A-10) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
aTop up the coolant level.
aConnect the battery (see ) (80A, Battery).
aBleed the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
aRefit the engine cover. K9K, and 718
141224
K9K, and 740

14A-15
ANTIPOLLUTION
Exhaust gas recirculation assembly: Removal - Refitting
K9K
14A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the engine cover,
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing)
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the EGR solenoid valve (see 14A, Antipollution,
Exhaust gas recirculation solenoid valve: Re-
moval - Refitting, page 14A-10) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,
-the rigid exhaust gas recirculation pipe (see 14A,
Antipollution, Exhaust gas recirculation rigid
pipe: Removal - Refitting, page 14A-19) .aUndo the clip (1) of the air filter unit air outlet pipe on
the turbocharger.
aDisconnect the oil vapour rebreathing pipe (2) by
carefully separating the brackets (3) .
aRemove the air outlet pipe from the air filter box (4) . Special tooling required
Ms. 583Pipe clamps .
Tightening torquesm
exhaust gas recircula-
tion unit assembly bolts25 N.m
coolant circulation cover
bolts on the exhaust gas
cooler12 N.m
intercooler air outlet
pipe clip at the damper
valve end5.5 N.m
121633

14A-17
ANTIPOLLUTION
Exhaust gas recirculation assembly: Removal - Refitting
K9K
14A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aFit the tool (Ms. 583) on the coolant inlet and outlet
hoses (15) of the exhaust gas cooler.
aRemove:
-the bolts (16) of the exhaust gas cooler cover,
-the exhaust gas cooler cover,
-the seals of the exhaust gas cooler cover.aRemove:
-the bolts (17) from the exhaust gas recirculation as-
sembly,
-the exhaust gas recirculation assembly.
REFITTING
I - REFITTING PREPARATION OPERATION
aparts always to be replaced: Exhaust gas cooler
cover seal.
aUse an ABRASIVE PAD (see Vehicle: Parts and
consumables for the repair) (04B, Consumables -
Products) to clean the bearing faces of:
-the turbocharger and the catalytic converter,
-the exhaust gas recirculation solenoid valve and
the exhaust gas recirculation unit,
-the coolant circulation cover within the exhaust gas
cooler.
aDegrease the bearing faces using SURFACE
CLEANER (see Vehicle: Parts and consumables
for the repair) (04B, Consumables - Products) and
CLEAN CLOTHS.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the exhaust gas recirculation assembly.
aTorque tighten the exhaust gas recirculation unit
assembly bolts (25 N.m).
121639
Note:
Be prepared for the escape of coolant.
135460

14A-18
ANTIPOLLUTION
Exhaust gas recirculation assembly: Removal - Refitting
K9K
14A
aRefit:
-new seals on the coolant circulation cover,
-the coolant circulation cover on the exhaust gas
cooler.
aTorque tighten the coolant circulation cover bolts
on the exhaust gas cooler (12 N.m).
aRemove the tool (Ms. 583) from the coolant inlet and
outlet hoses of the exhaust gas cooler.
III - FINAL OPERATION
aFit the intercooler air outlet pipe at the damper valve
end.
aConnect the intercooler air outlet pipe on the side of
the damper valve.
aTorque tighten the intercooler air outlet pipe clip
at the damper valve end (5.5 N.m).
aRefit the intercooler air outlet pipe nut on the lifting
eye.
aConnect the turbocharging pressure regulator vacu-
um pipe.
aClip:
-the turbocharging pressure regulator vacuum pipe,
-the vacuum pipe from the brake servo.
aConnect the brake servo vacuum pipe.
aFit the intercooler air inlet pipe at the turbocharger
end.
aRefit the intercooler air inlet pipe nut at the turbo-
charger end on the lifting eye.
aConnect the intercooler air inlet pipe at the turbo-
charger end.
aClip on the intercooler air inlet pipe clip at the turbo-
charger end.
aRefit the air outlet pipe onto the air filter unit.
aTighten the air filter unit air outlet pipe clip on the tur-
bocharger.
aConnect the oil vapour rebreathing pipe.
aRefit:
-the exhaust gas recirculation rigid pipe (see 14A,
Antipollution, Exhaust gas recirculation rigid
pipe: Removal - Refitting, page 14A-19) ,-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the EGR solenoid valve (see 14A, Antipollution,
Exhaust gas recirculation solenoid valve: Re-
moval - Refitting, page 14A-10) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
aConnect the battery (see ) (80A, Battery).
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine cover. K9K, and 718

14A-19
ANTIPOLLUTION
Exhaust gas recirculation rigid pipe: Removal - Refitting
K9K
14A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the engine cover,
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bolts (1) from the exhaust gas recirculation rigid
pipe on the exhaust manifold,
-the bolts (2) of the exhaust gas recirculation rigid
pipe on the exhaust gas cooler,
-the bolts (3) of the exhaust gas recirculation rigid
pipe bracket,
-the EGR rigid pipe. Tightening torquesm
bolts of the exhaust gas
recirculation rigid pipe
on the exhaust manifold36 N.m
bolts of the exhaust gas
recirculation rigid pipe
on the exhaust gas
cooler12 N.m
bolts of the exhaust gas
recirculation rigid pipe
bracket25 N.m
rigid exhaust gas recir-
culation pipe clip5 N.m
bolts of the exhaust gas
recirculation rigid pipe
on the exhaust manifold36 N.m
K9K, and 718
141224

14A-21
ANTIPOLLUTION
Exhaust gas recirculation rigid pipe: Removal - Refitting
K9K
14A
aRefit the exhaust gas recirculation rigid pipe with a
new clip.
aFit the rigid exhaust gas recirculation pipe bolts,
without tightening them.
aAdjust the rigid exhaust gas recirculation pipe in re-
lation to the exhaust gas recirculation assembly.
aTorque tighten the rigid exhaust gas recirculation
pipe clip (5 N.m).
aCheck that the rigid exhaust gas recirculation pipe is
not constrained.
aTorque tighten the bolts of the exhaust gas recir-
culation rigid pipe on the exhaust manifold (36
N.m).
III - FINAL OPERATION
aRefit:
-the catalytic converter (see 19B, Exhaust, Cata-
lytic converter: Removal - Refitting, page 19B-
12) ,
-the lower engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the engine cover.
aConnect the battery (see ) (80A, Battery). K9K, and 740