engine RENAULT TWINGO RS 2009 2.G Engine And Peripherals Workshop Manual

19D-5
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the central nut (3) from the left-hand suspended
engine mounting shaft,
-the bolts (4) from the left-hand suspended engine
mounting rubber pad,
-the left-hand suspended engine mounting rubber
pad,
-the bolts (5) of the left-hand suspended engine
mounting rubber pad support.
aMove the wiring away from the left-hand suspended
engine mounting rubber pad support.
aRemove the rubber pad support from the left-hand
suspended engine mounting.
aRemove the electro-hydraulic unit (see Electro-hy-
draulic unit: Removal - Refitting) (21B, Sequential
gearbox).aRemove:
-the bolts (6) from the left-hand suspended engine
mounting cover,
-the cover from the left-hand suspended engine
mounting.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the cover of the left-hand suspended engine
mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting cover (62 N.m).
120310
JH1
120310

19D-6
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
D4F or D7F
19D
aTorque tighten the left-hand suspended engine
mounting shaft (105 N.m) (7) .
aRefit the electro-hydraulic unit (see Electro-hydrau-
lic unit: Removal - Refitting) (21B, Sequential
gearbox).
aRefit the rubber pad support for the left-hand sus-
pended engine mounting.
aTorque tighten the bolts of the left-hand suspend-
ed engine mounting rubber pad support (21
N.m).
aRefit the wiring on the left-hand suspended engine
mounting rubber pad support.
aRefit:
-the left-hand suspended engine mounting rubber
pad,
-the central nut of the left-hand suspended engine
mounting shaft.
aTorque tighten:
-the bolts of the left-hand suspended engine
mounting rubber pad (62 N.m),
-the central nut of the left-hand suspended en-
gine mounting shaft (62 N.m).II - FINAL OPERATION
aRemove the shim between the gearbox and the front
axle subframe.
aRefit:
-the petrol injection computer mounting,
-the petrol engine wiring nut.
aRefit:
-the petrol injection computer mounting nuts,
-the petrol injection computer mounting bolts,
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485
JH1

19D-7
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see ) (80A, Battery)
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) .aRemove:
-the front bolt (1) from the subframe,
-the rear bolt (2) from the subframe.
aPosition the (Mot. 1672).
aMark the position of the left-hand suspended engine
mounting. Special tooling required
Mot. 1672Low er engine support.
Tightening torquesm
mounting bolt on the
suspended engine
mounting unit62 N.m
suspended engine
mounting shaft105 N.m
mounting bolts on the
suspended engine
mounting body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting rubber pad
shaft nut62 N.m
front subframe bolt62 N.m
rear subframe bolt105 N.m
120040

19D-8
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the central nut (3) of the suspended engine mount-
ing shaft,
-the bolts (4) of the suspended engine mounting
rubber pad,
-the rubber pad on the suspended engine mounting.
aCut the electrical wiring clip on the mounting on the
suspended engine mounting body (5) .
aUnclip the clutch control pipe on the mounting on the
suspended engine mounting body.
aRemove the bolts (6) from the mounting on the sus-
pended engine mounting body.
aRemove the mounting from the suspended engine
mounting body.aRemove:
-the bolts (7) from the mounting on the suspended
engine mounting unit,
-the mounting on the suspended engine mounting
unit.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the mounting onto the suspended engine
mounting unit.
aTorque tighten the mounting bolt on the suspend-
ed engine mounting unit ( 62 N.m).
121428
121428

19D-9
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K9K
19D
aTorque tighten the suspended engine mounting
shaft (105 N.m ) (8) .
aRefit the mounting on the suspended engine mount-
ing body.
aTorque tighten the mounting bolts on the sus-
pended engine mounting body (21 N.m).
aClip the clutch control pipe onto the mounting on the
suspended engine mounting body.
aRefit:
-the rubber pad on the suspended engine mounting,
-the suspended engine mounting shaft nut.
aTighten to torque:
-the bolts of the suspended mounting rubber
pad (62 N.m),
-the suspended engine mounting rubber pad
shaft nut (62 N.m).
aRefit a new electrical wiring clip on the left-hand sus-
pended engine mounting.
II - FINAL OPERATION
aRemove the (Mot. 1672).
aRefit:
-a new front bolt on the subframe,
-a new rear bolt on the subframe.
aTighten to torque:
-the front subframe bolt (62 N.m),-the rear subframe bolt (105 N.m).
aRefit:
-the diesel injection computer (see 13B, Diesel in-
jection, Diesel injection computer: Removal -
Refitting, page 13B-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see ) (80A, Battery).
130485

19D-10
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see Battery: Removal - Refitting)
(80A, Battery),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
aMark the position of the left-hand suspended engine
mounting.aPut a 20 mm shim between the gearbox and the
sub-frame. Tightening torquesm
bolts of the suspended
engine mounting sup-
por t on the gearbox62 N.m
gearbox suspended
engine mounting rubber
pad shaft105 N.m
bolts of the suspended
engine mounting sup-
por t on the body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting shaft nut62 N.m
120778

19D-11
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
II - REMOVAL OPERATION
aRemove:
-the suspended engine mounting shaft nut (4) ,
-the bolts (5) of the suspended engine mounting
rubber pad,
-the rubber pad on the suspended engine mounting,
-the bolts (6) from the suspended engine mounting
support on the body.
aMove aside the wiring from the suspended engine
mounting support on the body.
aRemove the suspended engine mounting support onthe body.
aUnclip the clutch pipe from the suspended engine
mounting support on the gearbox.
aRemove:
-the bolts (7) from the suspended engine mounting
support on the gearbox,
-the suspended engine mounting support on the
gearbox.
REFITTING
I - REFITTING OPERATION
aRefit the suspended engine mounting support on the
gearbox.
aTorque tighten the bolts of the suspended engine
mounting support on the gearbox (62 N.m).
aClip the clutch pipe onto the suspended engine
mounting support on the gearbox.
aRefit the suspended engine mounting support on the
body.
131760
120310
132372

19D-12
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
aTorque tighten:
-the gearbox suspended engine mounting rub-
ber pad shaft (105 N.m) (8) ,
-the bolts of the suspended engine mounting
support on the body (21 N.m).
aFit the wiring of the suspended engine mounting
support on the body.
aRefit the suspended engine mounting rubber pad.
aTorque tighten:
-the bolts of the suspended mounting rubber
pad (62 N.m),
-the suspended engine mounting shaft nut (62
N.m).
II - FINAL OPERATION
aRemove the shim between the gearbox and the sub-
frame.
aRefit:
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the battery (see Battery: Removal - Refitting)
(80A, Battery).
130485

19D-13
ENGINE MOUNTING
Right-hand suspended engine mounting: Removal - Refitting
C44, and K9K
19D
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aParts always to be replaced:
-axle sub-frame bolt.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aFit the (1) (Mot. 1672) to the vehicle after removing
the front right-hand bolt on the axle sub-frame and
the rear left-hand bolt on the axle sub-frame.
aSupport the lower engine cover on the (Mot. 1672)
by pressing on the tool support.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the fuel supply pipes (2) from the right-hand
suspended engine mounting.
aUndo the clip on the right-hand suspended engine
mounting.
aRemove the fuel filler cap from the expansion bottle.
aUndo the nut on the fuel filter cage.
aRemove the fuel filter.
aRemove the fuel filter cage bolts.
aRemove the fuel filter cage. Special tooling required
Mot. 1672Low er engine support.
Tightening torquesm
right-hand suspended
engine mounting bolts
on the engine62 Nm
right-hand suspended
engine mounting bolts
on the body62 Nm
axle sub-frame front
bolts62 Nm
axle sub-frame rear
bolts105 Nm
120040
120045

19D-14
ENGINE MOUNTING
Right-hand suspended engine mounting: Removal - Refitting
C44, and K9K
19D
aRemove:
-the right-hand suspended engine mounting bolts
(3) on the engine,
-the right-hand suspended engine mounting bolts
(4) on the body,
-the right-hand suspended engine mounting.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the right-hand suspended engine mounting,
-the right-hand suspended engine mounting bolts
on the body,
-the right-hand suspended engine mounting bolts
on the engine.
aTighten all bolts on the suspended engine mounting
until they make contact.
aTorque tighten:
-the right-hand suspended engine mounting
bolts on the engine (62 Nm),
-the right-hand suspended engine mounting
bolts on the body ( 62 Nm).
aFit the clip to the right-hand suspended engine
mounting.
aPosition the fuel filter cage.aRefit the fuel filter cage bolts.
aPosition the fuel filter.
aTighten the fuel filter cage nut.
aClip on the fuel pipes.
II - FINAL OPERATION.
aRefit the expansion bottle bolt.
aRemove the (Mot. 1672).
aTighten the new bolts on the axle sub-frame until
they make contact.
aTorque tighten:
-the axle sub-frame front bolts (62 Nm),
-the axle sub-frame rear bolts (105 Nm).
120047
Note:
Make sure that the clip on the high pressure
pump side is proper ly clipped onto the right-hand
suspended engine mounting.