roof RENAULT TWINGO RS 2009 2.G Mechanism And Accessories Workshop Manual

TWINGO - Section 5
Contents
Pages
TWINGO - Section 5 ContentsPages
51A SIDE OPENING ELEMENT MECHANISMS
Front side door lock:
Removal - Refitting 51A-1
Front side door lock barrel:
Removal - Refitting 51A-3
Exter ior door handle:
Removal - Refitting 51A-5
Front side door electric
window mechanism:
Removal - Refitting 51A-6
Front side door manual
window winder mechanism:
Removal - Refitting 51A-8
Front side door check strap:
Removal - Refitting 51A-10
52ANON-SIDE OPENING ELEMENT
MECHANISMS
Bonnet lock: Removal -
Refitting 52A-1
Bonnet release cable:
Removal - Refitting 52A-2
Tailgate lock: Removal -
Refitting 52A-3
Tailgate strut: Removal -
Refitting 52A-4
Tailgate exterior opening
control: Removal - Refitting 52A-5
Sunroof operating
mechanism: Removal -
Refitting 52A-6
Sunroof mobile panel:
Removal - Refitting 52A-9
Sunroof mobile panel guide:
Removal - Refitting 52A-12
Sunroof deflector: Removal -
Refitting 52A-14
Sunroof sun visors: Removal
- Refitting 52A-15
54A WINDOWS
Windscreen: Removal -
Refitting 54A-1
Front side door sliding
window: Removal - Refitting 54A-3
Rear quar ter panel window:
Removal - Refitting 54A-4
Rear screen: Removal -
Refitting 54A-5
Sunroof fixed window:
Removal - Refitting 54A-7 52ANON-SIDE OPENING ELEMENT
MECHANISMS

Contents
55A EXTERIOR PROTECTION
Front bumper: Removal -
Refitting 55A-1
Front bumper: Stripping -
Rebuilding 55A-3
Rear bumper : Removal -
Refitting 55A-10
Rear bumper : Stripping -
Rebuilding 55A-13
Rear bumper : Conversion 55A-14
Front side door protective
strip: Removal - Refitting 55A-15
Rear wing protective strip:
Removal - Refitting 55A-16
Roof protection strip:
Removal - Refitting 55A-17
Front wheel arch liner:
Removal - Refitting 55A-18
56A EXTERIOR EQUIPMENT
Scuttle panel gr ille: Removal
- Refitting 56A-1
Tailgate spoiler: Removal -
Refitting 56A-3
Scoop under the scuttle
panel grille: Removal -
Refitting 56A-6
Door mirror: Removal -
Refitting 56A-8
Door mirror casing: Removal
- Refitting 56A-9
Door mirror glass: Removal -
Refitting 56A-10
Side decorative strips:
Removal - Refitting 56A-11
Sill panel extension:
Removal - Refitting 56A-13
Rear wing extension:
Removal - Refitting 56A-1557A INTERIOR EQUIPMENT
Dashboard: Removal -
Refitting 57A-1
Dashboard: Conversion 57A-4
Dashboard side air vent:
Removal - Refitting 57A-6
Centre front panel: Removal
- Refitting 57A-7
Glovebox: Removal -
Refitting 57A-9
Dashboard storage
compar tment: Removal -
Refitting 57A-11
Centre console: Removal -
Refitting 57A-12
Interior rear-view mirror:
Removal - Refitting 57A-14
Sun visor: Removal -
Refitting 57A-16
59A SAFETY ACCESSORIES
Front seat belt: Removal -
Refitting 59A-1
Rear seat belt: Removal -
Refitting 59A-3
Rear seat belt buckle:
Removal - Refitting 59A-5

51A-7
SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting51A
II - FINAL OPERATION.
aRefit:
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
aInitialise the window winder motor (see Electric
window: Initialisation) (MR 413, 87D, Electric win-
dows - Sunroof).

52A-6
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPartially open the sunroof mobile panel.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) ,
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aRemove:
-the bolts (1) ,
-the sunroof computer mounting.
aDisconnect the sunroof computer connectors. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121396

52A-7
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
aRemove:
-the bolts (2) ,
-the sunroof console mounting.
aProtect the vehicle interior.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aProtect the sunroof frame using masking tape.
ainsert the threading needle preferably at the front left
or right of the sunroof operating mechanism.
aCut the cement bead (this operation requires two
people).
aRemove the sunroof operating mechanism using the
specific support (x2):
-Support: PARV 202,
-arch sets: APARV 200 ESP.
REFITTING
I - REFITTING PREPARATION OPERATION
aFor preparation and bonding see Technical Note
560A, General procedure for bonding windows
and sunroof.
aPosition:
-the two centring guides on the sunroof operating
mechanism,
-the positioning shims on the periphery of the sun-
roof operating mechanism.
II - REFITTING OPERATION FOR PART
CONCERNED
aPosition the cement bead at the interior roof panel
surround or on the sunroof cassette according to the
marking.
aBond the sunroof mechanism using the special sup-
port (this operation requires two people).
aCentre the sunroof operating mechanism with in-
dexing guides with an operator inside the vehicle.
aCheck that the sunroof operating mechanism posi-
tioning shims make contact with the roof.
aRemove the two indexing guides 30 minutes after
bonding the sunroof operating mechanism.
III - FINAL OPERATION.
aConnect the sunroof computer connectors.
aRefit:
-the bolts (2) ,
-the sunroof console mounting,
-the bolts (1) ,
-the sunroof computer mounting,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) ,
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
121715
WARNING
When cutting the cement bead, make sure that
the wire passes between the panel and the posi-
tioning shims on the edge of the sunroof opera-
ting mechanism.

52A-8
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and seat belt preten-
sioners).
aInitialise the sunroof motor (see Electric sunroof:
Initialisation) (MR 413, 87D, Electric windows - Su-
nroof).

52A-9
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aOpen the sunroof.
aRemove:
-the detachable rail bolt (1) ,
-the static rail.
aPress the button (2) in the central section.
aRotate the outer part completely (3) to the left, whilst
pressing the button (2) .
aHold this position for 3 seconds.
aRelease for 1 second the pressure on the button (2)
.
aPress the button (2) until it reaches the position (4)
on the sunroof deflector (the mobile panel moves in
“step” mode). Tightening torquesm
detachable rail bolt2.5 N.m
121492
121391
121493

52A-10
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel: Removal - Refitting
52A
II - REMOVAL OPERATION FOR PART
CONCERNED
aLift the front section of the mobile panel to detach
the operating slides.
aManually remove the mobile panel from the front
(this operation requires two people).
aRemove the sliding guides (5) .
REFITTING
I - REFITTING PREPARATION OPERATION
aRefit the sliding guides on the mobile panel.
aPosition the sliding guides on the mobile panel at (6)
.II - REFITTING OPERATION FOR PART
CONCERNED
aInsert the mobile panel linkages (7) into the sunroof
operating mechanism rails (8) (this operation requi-
res two people).
aCheck that the front sections of the side rails and the
operating slides are correctly positioned.
aRefit the front section of the mobile panel to the ope-
rating slides.
109103
121494
121495
109074
Note:
Before refitting the front section of the mobile
panel to the operating slides, check that the sli-
ding guides are still in position (6) .

52A-11
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel: Removal - Refitting
52A
aOpen the mobile panel ensuring the guide brackets
are inserted into the side rails of the sunroof opera-
ting mechanism.
III - FINAL OPERATION.
aRefit:
-the detachable rail,
-the detachable rail bolt (3) ,
aTorque tighten the detachable rail bolt (2.5 N.m).
aInitialise the sunroof motor (see Electric sunroof:
Initialisation) (MR 413, 87D, Electric windows - Su-
nroof).
109102
Note:
In the event that the sunroof mobile panel jams, it
is necessary to remove the headlining (see Hea-
dlining: Removal - Refitting) (MR 412, 71A,
Body internal trim).

52A-12
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel guide: Removal - Refitting
PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the sunroof mobile panel (see 52A, Non-
side opening element mechanisms, Sunroof mo-
bile panel: Removal - Refitting, page 52A-9) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the sunroof mobile panel guides using a
screwdriver at (1) then at (2) .aRemove the sunroof mobile panel guides at (3) and
(4) .
REFITTING
I - REFITTING PREPARATION OPERATION
a Note:
It is always necessary to replace the four mobile
panel guides at the same time.
138998
138994
138995
139287
Note:
Respect the position of the sunroof mobile panel
guides (A) and (B) .