20A-5
CLUTCH
Pressure plate - Disc: Removal - Refitting
D4F – D7F – K9K
20A
II - REFITTING OPERATION FOR PART
CONCERNED
aPosition the clutch plate, face (3) against the fly-
wheel, face (4) against the clutch pressure plate.
aPosition the clutch driven plate.aCentre the clutch plate using tool (Emb. 1780) (5) .
aRefit:
-the clutch pressure plate,
-the clutch pressure plate bolts by gradually tighten-
ing them in a radial pattern.
aTorque tighten the clutch pressure plate bolts
(D4F and D7F engines) (20 Nm).
aTorque tighten the clutch pressure plate bolts
(K9K engine) (15 Nm).
aRemove the (Emb. 1780) and (Mot. 582-01).
III - FINAL OPERATION.
aRefit the gearbox (see 21A, Manual gearbox, Man-
ual gearbox: Removal - Refitting, page 21A-24) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery). K9K
118975
D4F – D7F
108798
D4F – D7F
K9K
20A-7
CLUTCH
Pressure plate - Disc: Removal - Refitting
K4M
20A
REFITTING
I - REFITTING PREPARATION OPERATION
aUse SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consuma-
bles - Products) to clean and degrease:
-the flywheel friction face,
-the clutch shaft splines.
II - REFITTING OPERATION FOR PART
CONCERNED
aFit the clutch plate, with the face (3) to the clutch
pressure plate end.aCentre the clutch plate using the (Emb. 1780) (4) .
aRefit:
-the clutch pressure plate,
-the clutch pressure plate bolts by gradually tighten-
ing them in a radial pattern.
aTorque tighten the clutch pressure plate bolts (23
N.m).
aRemove the (Emb. 1780) and (Mot. 1677).
III - FINAL OPERATION.
aRefit:
-the manual gearbox (see 21A, Manual gearbox,
Manual gearbox: Removal - Refitting, page 21A-
24) ,
-the engine - gearbox assembly (see Engine -
gearbox assembly: Removal - Refitting) (10A,
Engine and peripherals),
-the front right-hand driveshaft (see 29A, Drive-
shafts, Front right-hand driveshaft: Removal -
Refitting, page 29A-8) .
-the front left-hand driveshaft (see 29A, Drive-
shafts, Front left-hand driveshaft: Removal -
Refitting, page 29A-2) ,
-the front axle subframe (see Front axle subframe:
Removal - Refitting) (31A, Front axle compo-
nents),
-the rear suspended engine mounting (see Lower
engine tie-bar: Removal - Refitting) (19D, En-
gine mounting). WARNING
Do not grease the clutch shaft splines.
132331
132332
