check engine RENAULT TWINGO RS 2009 2.G Transmission Workshop Manual
Page 4 of 135
Clutch: Precautions for the repair
Before removing the clutch, check:
-The direction of fitting for the clutch plate.
Before refitting the clutch, check:
-The flywheel friction track (no scratches or blue
-The crankshaft bearing (no sticking),
-The engine and gearbox seals (replace if necessary),
-The sliding action of the clutch plate on the output
-The guide of the thrust bearing and clutch fork (no
wear or scratches).
Check the direction of the clutch plate.
Centre the clutch plate using the (Emb. 1518) or (Emb.
Gradually torque tighten the clutch pressure plate
After refitting, check:
-The clutch play (for a cable operated vehicle),
-Bleeding of the hydraulic circuit (for vehicles with hy-
draulic controls).Special tooling required
Emb. 1518Set of clutch plate centr ing
Emb. 1780Set of clutch plate centr ing
To prevent the clutch from juddering or slipping, do
not grease the output shaft or the clutch plate hub.
Page 15 of 135
Clutch thrust bearing: Removal - Refitting
II - REFITTING OPERATION FOR PART
aRefit the fork.
-the stop on the guide tube, placing the hooks (3)
into the fork.
aEnsure that it slides correctly.
III - FINAL OPERATION.
aRefit the gearbox (see 21A, Manual gearbox, Man-
ual gearbox: Removal - Refitting, page 21A-24) .aAfter refitting the gearbox, check the travel (X) of the
This must be:
-D4F engine: x = 29.5 mm ±± ± ±
-D7F engine: x = 29.5 mm ±± ± ±
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
During operations where the gearbox does not
have to be removed or reﬁtted, do not lift the fork
because this may cause the hooks to come out
(3) of the thrust bearing.
Page 104 of 135
Sequential gearbox: Removal - Refitting
D4F, and JH1
-the sequential gearbox nuts (13) ,
-the sequential gearbox bolts (14) ,
-the sequential gearbox from the engine,
-the sequential gearbox studs (15) using a roller-
type stud removal tool.If replacing the sequential gearbox
-the reverse gear switch (16) ,
-the sequential gearbox speed sensor (see 21B,
Sequential gearbox, Sequential gearbox engine
speed sensor: Removal - Refitting, page 21B-
I - REFITTING PREPARATION OPERATION
aCheck that the centring ring is in place.