Engine SAAB 9-3 2002 Owners Manual

2IntroductionThis manual provides practical guidance on
driving and caring for your Saab.
The Saab 9-3 is available with a 2.0L
turbo-engine, 185 hp (Canada only) or 205
hp or a 2.3L turbo-engine, 230 hp.
Although the manual describes the most
important differences between model vari-
ants, it does not include precise specifica-
tions of the different variants. Some differ-
ences also occur to meet special legal
requirements in different countries.
Importation and distribution of Saab auto-
mobiles, spare parts and accessories are
handled exclusively by General Motors of
Canada Limited in Canada and by Saab
Cars USA, Inc. in the U.S.A.
We recommend that you read through the
manual before taking the car out for the first time and that you keep it in the car for future
reference.
To find a specific item, use the overviews
given on pages 3-6. A list of contents is
given at the beginning of each section of the
manual, and there is also a comprehensive
index at the back of the book.
Supplied with the car is a Warranties and
Service Record booklet and a tire warranty
folder which specifies the regular mainte-
nance to be carried out. The book also con-
tains important warranty conditions: Since the policy at Saab is one of continual
improvement, we retain the right to incorpo-
rate modifications and to alter specifications
during production without prior notice.
If you have any queries concerning your car,
its equipment, the warranty conditions or
the like, your Saab dealer will be pleased to
help.
Best wishes,
Saab Automobile AB
Saab Automobile AB does not accept liability for
any damage caused by the fitting of spare parts,
exchange parts or accessories that are not
approved by Saab Automobile AB.
The specifications, design particulars and illus-
trations included in the manual are not binding.
WARNING
WARNING texts warn against the danger
of injury if the specified instructions are
not followed.
NOTENOTE texts warn of potential damage to
the car if the recommendations are not
followed.
IB1884
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4Exterior Sunroof _______________ 132
Convertible _____________ 48
Washing the car ________ 220
Waxing and polishing ____ 221
Touching-up of paintwork _ 221
Anticorrosion treatment ___ 222Taillights ______________ 202
Stop lights _____________ 202
Light switches ___________ 75
Changing bulbs _________ 200Towing ________________ 179
Towrope attachment eyes _ 179
Towing a trailer _________ 173Trunk lid lock ___________ 138
Lowering the rear seat ____ 138
Trunk _________________ 141
Spare wheel ___________ 143
Tools _________________ 143
Lighting _______________ 202
Driving with a roof rack load ____ 176
Mounting of roof rack __________ 176
Maximum loads ______________ 234
Hood release handle __________ 186
Engine compartment: washing __ 220
Central locking __________ 36
Interior locking buttons ____ 37
Trunk lock ______________ 40
Child safety lock catch ____ 39
Car alarm (Anti-theft system) 41Headlight switches _______ 75
High/low beam control stalk 75
Turn signal & lane change
indicators ______________ 76
Headlamp wipers _______ 198
Changing bulbs ________ 200Fuel filler door __________ 151
Refuelling _____________ 151
Fuel grade ____________ 239
Fuel gauge _____________ 68
Fuel economy __________ 170
Tires & Rims _____________ 211 / 242
Tire pressure ___________ back cover
Driving in cold weather ________ 171
Brakes and braking ___________ 164
Compact spare wheel _________ 214
Changing a wheel ____________ 215
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5
Interior Power steering _________ 241
Steering-wheel adjustment 131
Airbag _________________ 28
Internal rearview mirror ________ 137
Door mirrors ________________ 137
Vanity mirror ________________ 134
Safety belts _____________ 12
Safety-belt care ________ 218
Airbag _________________ 28
Child seats _____________ 19
Child safety lock catch ____ 39Glove compartment _____ 135Manual transmission ____ 155
Automatic transmission __ 156
IB1353
Seat adjustment ________ 124
Safety belts _____________ 12
Seat heating ___________ 129
Rear seat _____________ 138
Folding down the rear seat 138
Child seats _____________ 19
Upholstery: cleaning _____ 219
Interior lighting switch _________ 133
Interior lighting: changing bulbs __ 204
Center console ______________ 130
Electric windows _____________ 130
Sunroof ____________________ 132
Convertible __________________ 48
Ignition switch _______________ 146
Starting the engine ___________ 147
Engine break-in period ________ 155
Parking ____________________ 168
Driving in hot/cold weather _____ 171
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6Engine bayWarning labels ___________ 7
V.I.N. number __________ 243
Engine number _________ 243
Gearbox number ________ 243
Color coding ___________ 243Ignition system _________ 240
Drive belt ______________ 197
Alternator _____________ 197
Spark plugs ____________ 240
Catalytic converter ______ 150
Simple fault tracing
(A/C, ACC) ____________ 226Turbo-compressor ________ 67
Pressure gauge __________ 67
Important considerations
for driving _____________ 148
Technical data: engine ___ 237Manual transmission __________ 191
Automatic transmission ________ 191
Transmission oil ______________ 191
Gearbox: technical data ________ 240
Battery _____________________ 195
Battery charge _______________ 195
Jump starting ________________ 181IB1624
Engine: description ____________ 188
Engine oil, level control
and topping up _______________ 190
Engine oil: changing ___________ 190
Oil grade_____________________ 237
Washer fluid ___________ 199
Topping up with fluid _____ 199
Washer jets ___________ 199
Wiper/washer control stalk _ 78
Steering servo _______________ 195
Fluid checking
and topping up ______________ 195
Coolant, checking
and topping up ________ 192
Coolant _______________ 192
Temperature gauge ______ 67
Driving in hot weather ____ 173
Driving in cold weather ___ 171Fuse panels ___________ 206
Changing a fuse ________ 206
Table of fuses __________ 208
Relays _______________ 210
Brake system ________________ 241
Brake fluid __________________ 194
Brake pads __________________ 194
ABS brakes _________________ 164
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7
Coolant: Never open while engine is hot.
Escaping coolant under pressure can cause
serious injuries.
Drive belt: Moving belt. Do not
touch while engine
running.
Radiator fan: The radiator fan can cut in even
after engine has been switched off.
Battery:  No sparks, flames or smoking.
 Shield eyes, explosive gases can cause blindness or injury.
 Sulphuric acid can cause blindness or servere burns.
 Flush eyes immediately with water. Get medical help fast.
 Do not tip battery, do not open battery.
KEEP OUT OF REACH OF CHILDREN
Warning labelsA/C system: Refrigerant at high pressure.
Do not undo or remove any connections in the A/C system
until the system has been emptied. Working the wrong way
may result in injury. Work on the A/C system must be left
to qualified personnel only. For working instructions, see
the Workshop Handbook.
The A/C system complies with SAE J639.
Refrigerant: 770 g of R134a.
Compressor oil: 150 cc PAG Oil SP-10, or
SAAB oil 4759106 SP-10.  AVOID SPARKS, AVOID OPEN FLAMES, NO SMOKING
 PROTECT YOUR EYES
 KEEP OUT OF REACH OF CHILDREN
 ACID
 SEE MANUAL
 FLAMMABLE GAS
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42 SecurityActivating the car alarmThe car alarm cannot be activated if the
driver’s door is open or if the ignition switch
is in the ON position.
If, on the other hand, one of the other doors
or the trunk or hood is open or opened and
not closed again during the 10-second
delay period, it will be excluded from the
alarm function.
If it is then closed, a new delay period of ten
seconds will start, and the door (or trunk or
hood) will once again be secured by the
alarm system.
As usual, the LED will be on continuously
during the new delay period and will start to
flash every three seconds after the 10-sec-
ond period has elapsed.
Window glass sensorThe car-alarm (anti-theft system) incorpo-
rates a sensor that monitors the window
glass for the sound of breakage. The sensor
is fitted inside the rear dome light (on Con-
vertibles: in the front interior light).
To avoid false alarms, such as the alarm
being triggered by children or pets left inside
the car, the sensor can be temporarily dis-
abled.
To disable the sensor
To disable the sensor, first turn off the igni-
tion and remove the key from the switch.
Next, press and hold the NIGHT PANEL
button until ”DOOR ALARM ONLY” appears
on the SID and a chime sounds. The car
alarm must now be activated within three
minutes, or the glass sensor will become
active again.
The glass sensor will be enabled again
automatically the next time the car is
unlocked. The sensor can also be enabled
again by repeating the procedure for dis-
abling it. When the sensor has been
enabled, ”FULL THEFT ALARM” will
appear on the SID.
If a fault is detected in the glass sensor,
”SERVICE THEFT ALARM” will appear on
the SID.
9-3 Convertible: when the car is parked
with the soft top down, the glass sensor will
be automatically disabled.
Electronic starting interlock
(immobilizer)When the key is inserted in the ignition, a
signal is sent to the receiver. If the signal is
verified, the engine can be started.
Each time the key is removed from the igni-
tion, the electronic immobilizer is activated.
If a fault is detected (e.g. in the transmitter)
”KEY NOT ACCEPTED” will appear on the
SID.
In this case, you can still start the car if you
turn the ignition key to ON and press one of
the buttons on the key.
Take the car to an authorized Saab dealer to
have the system checked.
The LED on the top of the dash dou-
ble-flashes when the car is immobilized.
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45 Security
Overview of, LED signals and SID messagesSome signals may differ between model variants for different
countries.Status LED signal
Activation (during 10-second delay). Comes on for 10 seconds.
Alarm activated (after delay). Flashes once every third
second.
Deactivation. Comes on for 2 seconds.
Alarm not activated. Off.
Door, trunk lid or hood open or
opened during delay period.Flashes three times per sec-
ond for 10 seconds.
Unlocking the trunk lid. Flashes three times per sec-
ond for 10 seconds.
Closing of door, trunk lid or hood
after delay period.Comes on for 10 seconds.
Car immobilized but not locked.
Car alarm not activated.Flashes twice at three sec-
onds intervals.
Fault in a switch for doors, hood or
trunk lid.Flashing (instead of being
on continuously) during
delay period.
SID message Reason/action
SERVICE THEFT ALARM Probably a faulty sensor or siren.
Have the car checked by an author-
ized Saab dealer.
KEY NOT ACCEPTED Fault in key transmitter or in igni-
tion-switch receiver. Turn ignition
switch to ON and press one of the
buttons on the remote control. Start
the engine.
Have the car checked by an author-
ized Saab dealer.
REPLACE KEY BATTERY Fit a new battery in the key.
DOOR ALARM ONLY Window-glass sensor is disabled.
FULL THEFT ALARM Window-glass sensor is included in
circuit.
 REMOTE KEY
 TRANSPONDRTurn the ignition key to the ON posi-
tion and then press the button for
opening the trunk lid. SID displays
the number of keys (remote key) and
transmitters (transponders) coded to
the car.
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49 Convertible
Folding the soft topBefore operating the soft top, read through
the section ” General safety instructions” on
page 48.
1 Start the engine and let it idle.
2 Release the locking handle to free the
two hooks.
 Pull the handle straight backwards.
 Pull the handle down, releasing the
hooks.
 Raise the handle up.
WARNING
 Do not touch the hinges or struts of the
soft top during folding, because of the
pinch hazard.
 Do not operate the soft top with pas-
sengers in the rear seat or bystanders
right next to the car, because of the
risk of head injuries.
 After lowering the top, make sure the
soft top cover has locked properly. NOTEIf you drive away while the soft top is
being raised or lowered it will stop when
the car exceeds 6 mph (10 km/h). The
motion of the car and the resulting wind
can seriously damage the components of
the soft top system and may cause per-
sonal injury.
IB837
Locking handle 1 Pull the handle out
2 Unfasten the hooks
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51 Convertible
Raising the soft top
1 Start the engine and let it idle.
2 Slide the ROOF button forward until the
5th bow is locked in the tonneau cover
and the SID has given an OK signal
(beep). The top must be locked within
20 seconds. If this is not done the soft
top will lift an inch or two (a few centime-
ters. In this case, slide the ROOF button
forward again until the SID gives an OK
signal. Lock the soft top with the locking
handle.
Note that all side windows will be auto-
matically lowered an inch or two (a few
centimetres) so as to protect the seal strips when the soft top is raised.
The window operation is bypassed
throughout the raising cycle to prevent
the windows being raised.
3 Pull the front end of the soft top down
with the aid of the closing handle and
lock the soft top by rotating the locking
handle up.
 Pull the handle down.
 Rotate the handle upwards, the soft top
will be locked.
Push the handle in.
Check that the hooks have locked the soft
top.
WARNING
 Do not touch the hinges or struts of the
soft top during rasing the top, because
of the danger of being injured.
 Do not operate the soft top with pas-
sengers in the rear seat or bystanders
right next to the car, because of the
risk of head injuries.
IB840
The front-edge locking of the tonneau
cover
IB841
1
2
34
Locking handle 1 Pull the handle out and lift it
2 Push the handle in
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55 Convertible
The following fuses should be checked if the
soft top cannot be operated and no fault
messages are shown by the SID:
 MAXI-fuse 5 in the engine bay, see page
207.
 7, 14, 21 and 23 in the fuse panel on the
end of the instrument panel, see page
208.
Central operation of the
windows,
9-3 ConvertibleOn the center console is a switch (see illus-
tration) for the simultaneous closing or
opening of the four side windows.
Using the ROOF-button
When folding the soft top down, you can
lower all windows by continuing to hold the
ROOF button backwards after the soft top
has been folded down.
When the soft top is being raised, all side
windows are automatically lowered an inch
or two (a few centimetres) to protect their
seals. After the "beep" is heard, the hooks
of the soft top have been secured to the
windshield beam, hold the ROOF switch for-
ward again and all 4 windows will close.
WARNING
Remember the risk of personal injury
when raising the windows. Check that all
persons travelling in the car have their
head, hands and fingers away from the
windows before raising them.
IB301
Switch for central operation of the win-
dows, Conver tible
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