Engine SAAB 9-3 2002 Owner's Guide
[x] Cancel search | Manufacturer: SAAB, Model Year: 2002, Model line: 9-3, Model: SAAB 9-3 2002Pages: 256, PDF Size: 11.55 MB
Page 145 of 256

145 Starting and driving
IB943
Starting and driving
Ignition switch .................    146 
Starting the engine ..........    147 
Important considerations 
for driving.......................    148 
Refueling ..........................   151 
Engine Break-in Period...    155 
Manual transmission ......    155 
Automatic transmission .    156 
Cruise Control .................    163 
Braking .............................   164 
Traction Control System    166 
Parking .............................   168 
Economical motoring .....    170 Driving in cold weather ...    171 
Driving in hot weather .....    173 
Towing a trailer ................    173 
Driving with a roof rack 
load ..................................   176 
Driving with the trunk lid 
open ................................   179 
Driving in deep water.......    179 
Towing the car..................    179 
Jump starting ...................    181 
Driving considerations 
with compact spare 
wheel/tire fitted...............    184 
For long trips ....................    184 
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Page 146 of 256

146 Starting and drivingIgnition switchThe single lock used for both the ignition 
and gear/selector lever is in the center con-
sole located between the front seats. Before 
you can remove the key, the car must be in 
reverse gear (manual gearbox cars) or the 
Parking (P) position (cars with automatic 
transmission).
The key for this lock also fits all other locks 
in the car. The key number is on a small 
plastic tag delivered together with the keys. 
Be sure to save this plastic tab since it has 
the key number on it.
IB862
LOCK position
Put the gear lever in reverse and turn the ignition key to the LOCK posi-
tion.
For cars with automatic transmission, select the Parking (P) position 
and turn the ignition key to the LOCK position.
The gear lever is now locked. The key can only be removed when the 
gear lever is in this position.
The parking lights, the hazard warning lights and the interior lighting can 
still be illuminated.
OFF position
Gear lever is not locked (manual transmission).
Automatic transmission: gear lever is locked until brake pedal is 
depressed.
ON position
The entire electrical system is operative. Do not leave the key in the 
ON position while the engine is not running. Turn the key to the 
LOCK position to disconnect the electrical system.
When you turn the key to the ON position, the warnings and indicators 
in the main instrument light so that you can check to see that they are 
functioning properly. They are extinguished after approx. 3 seconds.
Start position (ST)
The starter motor operates in this position. When you release the key, 
it springs back to the ON position. Restarting the starter motor is pre-
vented. If starting is unsuccessful, you must turn the key back to a posi-
tion between OFF and LOCK before you can turn it to the start (ST) 
position again.
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147 Starting and driving
 If the car does not startIf the text "KEY NOT ACCEPTED" appears 
on the SID when the engine refuses to start, 
the trouble may be a fault in the transponder 
of the key or in the receiver of the ignition 
switch. Proceed as follows: 
• Turn the key back to the LOCK position. 
 Turn the key to the ON position. 
 Press one of the buttons on the remote 
control (the LED on top of the dash stops 
flashing). 
 Start the engine. 
Try the other key. If it works, the trouble is in 
the first key. 
Call on an authorized Saab dealer for 
inspection and correction. 
Starting the engine
Do not run the starter motor for more than 
25 seconds at a time. Wait 20-30 seconds 
before running the starter again, to give the 
battery time to recover. 
Avoid racing the engine or putting a heavy 
load on it before it has warmed up. Let the 
engine idle for at least 10 seconds and then 
drive away as long as the engine oil warning 
light has gone out to enable the engine to 
attain its normal temperature as quickly as 
possible.
It is possible for air to enter the lubricating 
system in conjunction with an oil or oil-filter 
change, or if the car has been stored for 
some time. This air can cause the hydraulic 
cam followers to emit a ticking noise, which 
can persist for up to 15 minutes after start-
ing. Although this is quite normal and does 
not indicate any malfunction, it is advisable 
not to exceed 3,000 rpm before the noise 
has disappeared. 
The hydraulic cam lifters are completely 
service free; the valve clearance is set up at 
the factory and will not need any subse-
quent adjustment. 
WARNING
 Always remove the key before leaving 
the car.
 Always apply the parking brake before 
removing the ignition key.NOTETake care not to spill drinks or to drop 
crumbs over the ignition switch. If dirt or 
liquid gets into it, the switch may not 
operate properly.
WARNING
 When starting the engine:
– Sit down in the driver’s seat.
– Depress the clutch pedal fully. If the 
gear lever is not in the neutral posi-
tion, the clutch pedal must be fully 
depressed or the car will jump 
forwards or backwards, which may 
cause a crash.
– Never start the car from outside the 
vehicle, e.g. through a lowered 
window. This could lead to serious 
personal injury.
 Engage reverse (R) (position P for 
automatic transmission) to remove the 
ignition key. The key can only be 
removed in this gear position.
 Carbon monoxide (CO) is a colorless, 
odorless, poisonous gas. Be alert to 
the danger of CO – always open the 
garage doors before starting the 
engine in the garage.
 There is also a danger of CO poison-
ing if the exhaust system is leaking.
 Do not rest or sleep in the car when 
parked with the engine running. There 
is a risk of depressing the accelerator 
which could lead to engine damage.
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Page 148 of 256

148 Starting and drivingStarting the engine The engine has an automatic choke and 
should be started as follows:
Cars with manual gearbox
To start the engine the clutch pedal must 
be fully depressed.
1 Depress the clutch pedal but do not 
touch the accelerator.
2 Start the engine. Let the ignition key 
spring back as soon as the engine has 
started and is running smoothly – at very 
low temperatures, you may need to run 
the starter for up to 50 seconds. 
Let the engine idle for about 10 seconds. Do 
not open the throttle wide for at least 
2-3 minutes after starting. 
Cars with automatic transmission
The selector lever must be in the P or N 
position.
1 Keep your foot on the brake pedal. 
2 Start the engine. Let the ignition key 
spring back as soon as the engine has 
started and is running smoothly – at very 
low temperatures, you may need to run 
the starter for up to 50 seconds. 
Let the engine idle for about 10 seconds. Do 
not open the throttle wide for at least 
2–3 minutes after starting.
Useful tips on cold climate startingIf the engine has failed to start after several 
attempts in very cold weather, press and 
hold the accelerator down to the floor and 
run the starter for 5–10 seconds. This will 
prevent the engine being flooded (exces-
sively rich fuel-air mixture).
Now start the engine in the normal way – do 
not touch the accelerator.
If the engine stalls immediately after starting 
(e.g. if the clutch was released too quickly), 
do not touch the accelerator when restarting 
the engine.
Every time the engine is switched off the 
spark plugs are automatically cleaned. If 
your attempt to start nevertheless fails, let 
go of the ignition key and allow it to spring 
back. This initiates more vigorous cleaning 
of the sparking plugs which goes on for 
about 5 seconds. Then start in the ordinary 
way. Do not touch the accelerator; if the 
accelerator is pressed to the floor the fuel 
supply is shut off.
Important 
considerations for 
drivingThe engine-management system in the 
Saab 9-3 is called Saab Trionic T7. The 
system manages the ignition, fuel injection 
and turbo boost pressure. 
The Trionic T7 system developed by Saab 
is an intelligent engine-management 
system designed to achieve optimum drive-
ability under differing driving conditions. 
The system makes adjustments automati-
cally, for instance, if the car is being driven 
at altitude (oxygen-deficient air), for differ-
ent grades of fuel (AON 87–93) and for dif-
ferent load conditions.
1 Starting and driving
 Refrain from using full throttle before 
the engine has warmed up (before 
needle is in the mid-range on tempera-
ture gauge) to avoid unnecessary 
wear. If the needle of the pressure 
gauge repeatedly enters the red zone 
the engine may suddenly lose power, 
owing to the intervention of a monitor-
ing system which curtails the charging 
pressure. Get in touch with an autho-
rized Saab dealer at once.
 A safety function prevents the engine 
from reving faster than 6,200 rpm by 
temporarily shutting of the fuel injec-
tors.
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149 Starting and driving
2 Stopping the engine 
 Do not rev the engine immediately 
before switching it off - stop the engine 
when it is idling.
3 Regulating the charging pressure 
 The system is optimized for fuel with an 
octane rating of AON 90. For cars with 
205 hp engines and the Viggen, the 
system is optimized for AON 93. One of 
the advantages of the system is that it 
enables the engine to be run safely on 
lower-grade fuel, although not lower 
than AON 87. However, engine perfor-
mance will fall off slightly, and heavy 
loading should be avoided. For best 
performance you should use the rec-
ommended grade of fuel, AON 90 
(205 hp engine and Viggen AON 93).
 The maximum boost pressure is 
adjusted automatically to the knocking 
or pinging tendency of the engine. 
Occasional, short-lived knocking when 
the engine is under a heavy load is per-
fectly normal; the extent will depend on 
the grade of fuel in the tank. 
 Isolated instances of knocking are 
more likely to occur with low-octane 
fuel. This controlled form of knocking, 
followed by a reduction in the boost 
pressure, is a sign that the wastegate is 
functioning and is perfectly safe for the 
engine.Saab 9-3 Viggen: The Saab 9-3 Viggen has 
a high-performance engine which means 
that a certain amount of care should be 
exercised, in particular when accelerating in 
the lower gears. This is especially important 
when the road surface is slippery to avoid 
the driving wheels from losing their grip.
Limp-homeThe car’s engine management system has 
a diagnostics function that, once the engine 
has been switched off, checks a number of 
internal functions. If a throttle valve fault is 
detected, the engine management system 
will initiate limp-home mode for the valve. 
This means, for example, that idling speed 
regulation will be impaired, the cruise con-
trol system will be inoperative, and the 
capacity of the A/C compressor will be lim-
ited.
When starting the car in limp-home mode at 
temperatures below 32°F (0°C), depress 
the accelerator slightly.
If the diagnosis function detects any faults in 
the engine management system, the 
“Engine malfunction (CHECK ENGINE) 
“ indicator in the main instrument panel 
will light up (see page  63). The car should 
be checked as soon as possible at an 
authorized Saab dealer.
NOTEIf constant knocking occurs every time a 
load is put on the engine, this indicates a 
malfunction in the system. 
Have the car checked without delay by an 
authorized Saab dealer. NOTEIf the engine is being run with the car on a 
rolling road or dynamometer, longer than 
for a standard state emission inspection, 
to ensure adequate cooling, air must be 
blown into the engine compartment and 
under the car at a rate equivalent to the 
ram-air effect that would be obtained at 
the corresponding road speed. 
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150 Starting and driving
Important considerations with cata-
lytic convertersThe catalytic converter is an emission-con-
trol device incorporated in the car’s exhaust 
system. It consists of a metal canister with a 
honeycomb insert, the cells of which have 
walls coated in a catalytic layer (mixture of 
precious metals).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid 
damage to the converter and its associated 
components, the following points must be 
observed: 
 Have the car serviced regularly in accor-
dance with the service program. The fuel 
and ignition systems are particularly 
important in this context.
 Always be alert to any misfiring of the 
engine (not running on all cylinders) and 
any loss of power or performance. At the 
first sign of a malfunction, reduce speed 
and take the car to an authorized Saab 
dealer as soon as possible. If the engine fails to start (in very cold 
weather or if the battery is dead), the car 
can be push started (manual gearbox 
only) or started using jumper cables to a 
donor battery. However, as soon as you 
have started the engine, it is important 
that it runs on all cylinders. If it is misfiring, 
allow it to idle for up to five minutes to give 
it time to settle and run smoothly. If, after 
this time, the engine still fails to run prop-
erly, turn off the engine and get in touch 
with an authorized Saab dealer for 
advice.
NOTEIf the CHECK ENGINE warning light   
starts to flash, ease off the accelerator 
slightly. If the light does not cease to flash 
within 5 seconds, stop the car in a suita-
ble place as soon as possible and turn off 
the engine. The car must be towed to an 
authorized Saab dealer.
If the CHECK ENGINE warning light 
flashes, it indicates that the engine is 
misfiring which can result in damage to 
the catalytic converter.
NOTEUse only unleaded gasoline. Leaded gas-
oline is detrimental to the catalyst and 
oxygen sensor and will seriously impair 
the function of the catalytic converter.
IB1315
Engine-management system with catalytic 
converter 1 Engine control module 
2 Oxygen sensor (lambda probe) 
3 Catalytic converter 
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151 Starting and driving
 Never park the car on dry grass or other 
combustible material. The catalytic con-
verter gets very hot and could therefore 
start a fire. 
 Never drive off if the engine is misfiring. 
 If you jump start the car when the engine 
is already up to normal temperature, the 
engine must start to run on all cylinders. 
Stop jump-starting if the engine fails to 
start immediately. 
 Failure to follow these directions could 
result in the catalytic converter and asso-
ciated components being damaged, and 
could represent a breach of the warranty 
conditions.
RefuelingOnly fuel from well-known oil companies 
should be used.
All Saab gasoline engines can be driven on 
fuel of grade AON 87-93.
For optimum performance we recommend: 
AO N 90 for 2.0 Turbo 185 hp.
AO N 93 for 2.0 Turbo 205 hp and 
2.3 Turbo Viggen.
If fuel containing a mixture of alcohol is 
used, the following restrictions apply: 
Methanol: max. 5% by volume.
Ethanol: max. 10% by volume.
MTBE: max. 15% by volume.The fuel filler cap is located in the right rear 
quarter panel.
Switch off engine.
Insert the fuel-pump nozzle beyond the 
flange on the filler pipe. Do not withdraw the 
nozzle while filling is in progress. 
Cease refueling the first time the pump 
stops. 
Fuel-tank capacity: 17.0 US gal. (64 liters)
Screw on the filler cap and keep turning until 
it has clicked at least three times to prevent 
illumination of the CHECK ENGINE light 
and a TIGHTEN FUEL FILLER CAP mes-
sage to appear on SID. 
Manually opening the fuel filler door, see 
page 144, Convertible, page  58.
The most effective way to prevent conden-
sation forming in the tank (and thus avoid 
possible running problems) is to keep the 
tank full. 
Before the onset of freezing temperatures in 
winter, it may be advisable to add gasoline 
anti-freeze to the fuel a few times to dispel 
any condensation in the system.
NOTEIf the car runs out of fuel, it is possible for 
air to get into the fuel system. If this 
happens, the catalytic converter may 
overheat and be damaged.
WARNING
 Never use fuel for any purpose other 
than as engine fuel. 
 Gasoline is highly flammable and can 
cause severe burns. Never use an 
exposed flame in the vicinity of gaso-
line. Never smoke when filling the 
vehicle up with gasoline.
 Do not use the phone when refueling 
with gasoline. Gasoline fuels are 
highly explosive.
NOTEDo not overfill. Fuel should not come right 
up the filler pipe as expansion room is 
needed. 
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152 Starting and driving
Recommended fuel:For optimum performance we recommend:
 AON 90 for 2.0 Turbo 185 hp engines.
 AON 93 for 2.0 Turbo 205 hp engines and 
2.3 Viggen.
Octane rating is determined according to 
the formula:
where MON is the Motor Octane Number, 
and RON is the Research Octane Number.
The average of these two values is the 
octane rating of the gasoline as it appears 
on the pump at a retail gas station. This 
value is sometimes referred to as the 
"Anti-Knock Index" (AKI) or the "Average 
Octane Number" (AON).To avoid deposit formation on the fuel injec-
tors which can cause poor driveability, use 
only quality gasolines that contain deter-
gents and corrosion inhibitors. Because 
gasolines sold at retail gas stations vary in 
their composition and quality, you should 
switch to a different brand if you begin expe-
riencing driveability and/or hard starting 
problems shortly after refueling your car. In 
recent years, a variety of fuel additives and 
alcohols or oxygenates have been blended 
with gasoline. These types of gasolines may 
be found in all parts of the United States and 
Canada, but particularly in geographic 
areas and cities that have high carbon mon-
oxide levels. Saab approves the use of such 
"reformulated" gasolines in its products, 
which help in reducing pollution from all 
motor vehicles, provided that the following 
blending percentages are met by such 
fuels:
 Up to 10% ethanol by volume, with corro-
sion inhibitors.
 Up to 15% MTBE by volume (methyl ter-
tiary butyl ether).
 Up to 5% methanol by volume, with an 
equal amount of a suitable co-solvent and 
added corrosion inhibitors.
NOTE Fill to maximum filling capacity
 Stop filling after the first time that the 
nozzle trips to shut off the flow of fuel
 Filling capacity can differ between 
different fuel stations and outside 
temperature. Fuel tank volume when 
nozzle trips to shut off, may vary by 
0.5 gal. (2 liters).
 Do not fill fuel all the way up the filler 
pipe. The gasoline must be allowed 
room for expansion especially during 
hot weather.
MON + RON
2
IB1891
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153 Starting and driving
Other, less common, fuel additives used by 
some gasoline dealers are also acceptable, 
provided that the resultant gasoline is not 
more than 2.7% oxygen by weight. In many 
cases, you may not be able to determine the 
exact type or percentage by volume of fuel 
additive in the gasoline you purchase for 
your car.
Some Canadian and U.S. gasolines contain 
an octane enhancing additive called meth-
lycyclopentadienyl manganese tricarbonyl 
(MMT). If such fuel is used, your emission 
control system performance may deterio-
rate and the malfunction indicator lamp on 
your instrument panel may turn on. If this 
occurs, return to your authorized Saab 
dealer for service.
However, these blended gasolines are reg-
ulated and should never exceed these rec-
ommended blend percentages and service 
station operators should know if their gaso-
lines contain detergents and oxygenates, 
and have been reformulated to reduce vehi-
cle emissions. Nevertheless, if you begin to 
notice a problem with the way your car starts 
or runs shortly after it has been refueled, try 
a different brand of gasoline.
NOTEHigher concentrations of methanol than 
listed above, or the use of methanol- 
blended gasoline without suitable 
co-solvents and corrosion inhibitors, 
can damage your car’s fuel system, 
leading to the need for repairs which are 
not covered by Saab’s product warranty.
NOTEThe engine control module (ECM) mon-
itoring the engine parameters also 
stores fault codes.
Under certain circumstances, this may 
cause constant illumination of the 
Engine malfunction (CHECK ENGINE) 
lamp  , thus indicating a fault that 
must be checked by your Saab dealer, 
see page 63.
NOTE: always observe the following two 
measures:
 Make sure that the fuel filler cap is 
screwed on correctly before the 
engine is started. Screw on the fuel 
filler cap until you hear three distinct 
clicks.
 Avoid driving with the fuel low level 
indicator illuminated. The symbol 
illuminates when less than approxi-
mately 2.5 gallons (10 litres) of fuel 
remains in the tank.
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154 Starting and drivingFuel (Gasoline Engine)Use regular unleaded gasoline rated at 87 
octane or higher. It is recommended that the 
gasoline meet specifications which were 
developed by the American Automobile 
Manufacturers Association (AAMA) and 
endorsed by the Canadian Motor Vehicle 
Manufacturers Association for better vehi-
cle performance and engine protection. 
Gasolines meeting the AAMA specification 
could provide improved driveability and 
emission control system performance com-
pared to other gasolines.Canada Only
Be sure the posted octane is at least 87. If 
the octane is less than 87, you may get a 
heavy knocking noise when you drive. If it’s 
bad enough, it can damage your engine. If 
you’re using fuel rated at 87 octane or 
higher and you hear heavy knocking, your 
engine needs service. But don’t worry if you 
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal, 
and you don’t have to buy a higher octane 
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
If your vehicle is certified to meet California 
Emission Standards (indicated on the 
underhood emission control label), it is 
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not 
available in states adopting California emis-
sions standards, your vehicle will operate 
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The malfunction 
indicator lamp on your instrument panel 
may turn on and/or your vehicle may fail a 
smog-check test. See "Malfunction Indica-
tor Lamp" in the Index. If this occurs, return 
to your authorized Saab dealer for diagno-
sis to determine the cause of failure. In the 
event it is determined that the cause of the 
condition is the type of fuels used, repairs 
may not be covered by your warranty. Some gasolines that are not reformulated 
for low emissions may contain an 
octane-enhancing additive called methylcy-
clopentadienyl manganese tricarbonyl 
(MMT); ask your service station operator 
whether or not the fuel contains MMT. Saab 
does not recommend the use of such gaso-
lines. If fuels containing MMT are used, 
spark plug life may be reduced and your 
emission control system performance may 
be affected. The Engine malfunction 
(CHECK ENGINE) light on your instrument 
panel may turn on. If this occurs, return to 
your authorized Saab dealer for service.
In Canada, look for the 
"Auto Makers’ Choice" label 
on the fuel pump.
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