brake SAAB 9-3 2003 Service Manual

171 Car care
Hood ________________ 172
Engine ______________ 173
Engine bay ___________ 175
Engine oil ____________ 176
Air filter______________ 178
Transmission fluid ____ 178
Coolant ______________ 179
Brake/clutch fluid and
brake pads__________ 180
Power steering________ 181
Battery ______________ 182
Drive belt ____________ 185
Wipers and washers ___ 186
Wiper blades _________ 186
Changing bulbs _______ 188 Fuses ________________ 199
Wheels _______________ 206
Compact spare wheel ___ 212
Changing a wheel ______ 214
Safety belts ___________ 217
Upholstery and trim ____ 217
Textile carpeting _______ 218
Engine bay ____________ 218
Washing ______________ 218
Waxing and polishing ___ 219
Touching up the paint___ 219
Anti-corrosion treatment 220
Recovery and/or
recycling of automotive
materials ____________ 222
Air conditioning (A/C) ___ 224
Car care
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175 Car care
1 Oil filler cap
2 Coolant reservoir
3 Brake and clutch fluid reservoir
4Battery
5 Fuse box
6 Washer-fluid reservoir
7 Power-steering fluid reservoir
8 Engine-oil dipstick
Engine bay
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180 Car careNote:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
Brake/clutch fluid and
brake padsCheckingBrake fluid should be changed according to
the service program. Refer to the Warranty
and Service Book.
The brake and clutch fluid reservoir is trans-
parent to facilitate checking of the fluid level.
The fluid level should lie between the MAX
and MIN marks.
Top up as necessary with DOT 4 brake
fluid. Do not use DOT 5 fluid.
Use only new brake fluid from a sealed
container.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.If the brake fluid should require chang-
ing, this must be carried out at a Saab
dealer.
NOTICEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
Brake fluid reservoir
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181 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher, both of which
are acceptable.
Top up with "CHF 11S power steering fluid".
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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188 Car careChanging bulbsAutochecking of lightsThe bulbs that are most important from the point of view of traffic
safety are monitored by the car’s electrical system. If one of these
bulbs should fail, a message will be displayed on the SID.
Example of SID message:
The following bulbs are not checked: parking lights, front fog lights,
reversing lights, license plate lighting, side marker lights and side
direction indicators.If a brake light bulb fails
If a brake light bulb fails, the adjacent tail light will act as a brake light
to ensure traffic safety. Change the broken bulb when possible.
All rear light bulbs are of the same type and rated 21 W, with the
exception of the license plate lighting which is rated 5 W.
Wrong bulb fitted
If a dipped or main beam bulb of too high a rating is fitted, a bulb
failure message will be shown on the SID (a too high wattage bulb
can damage the reflector).
If the following message is displayed but the bulb shines, it is most
likely that an incorrect bulb has been fitted.
Note:
When changing bulbs, fit the same type of bulb (e.g. Long-Life)
as that removed.
Headlight aiming, page 226.
WARNING
Before changing a bulb in the engine bay, switch off the engine
to avoid the danger of fingers and hands being injured by moving
parts.
The radiator fan can cut in even when the engine is switched off.NOTICESwitch off the ignition before changing a bulb, to avoid possible
short-circuiting.
Left low beam failure.
Right high beam failure.
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194 Car careSide marker lights1 Slide the lens rearward so that its front
part can be pulled out.
2 Fit the new bulb.
3 When refitting, make sure that the
groove in the spring engages the plastic
edge of the bumper trim.
Stop lights, tail lights and turn signal
bulbs1 Lower the cover in the trim behind the
lights.
2 Lift the plastic lug on the lamp housing
that secures the bulb holder.
3 Carefully remove the entire bulb holder
unit from the lamp housing. Change the
bulb.
4 Refit the bulb holder. Press the bulb
holder home so that the plastic lug
snaps into place.
If a brake light bulb fails, the adjacent tail
light will act as a brake light to ensure traffic
safety. Change the broken bulb when pos-
sible.
Tail lights1 Turn signals
2 Tail lights/stop lights
3 Reversing lights
4 Rear fog light (left-hand side)
5 High-mounted stop light
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198 Car care
Bulb tableNo. Designation Watt-
age
1 H7 55 Headlight
2 H3 55 Front fog lights
3 P21W 21 Taillights; rear fog light; brake lights;
reversing lights
4 PY21W 21 Direction indicator, front/rear
5 R10W 10 Rear dome lighting; courtesy lighting;
glove compartment lighting
6 R5W 5 License plate lighting; trunk lighting
7 T4W 4 Reading light, rear
8 WY5W/W5W 5 Side-mounted turn signal (yellow);
parking lights; front dome lightingNOTICEOnly fit lamps of the specified rating. Lamps of the wrong wattage
could damage the wiring harness and electronics.
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201 Car care
Fuse panel in end of fasciaNo. Amp. Function
1 15 Steering wheel lock
2 5 Steering column unit; ignition switch
3 10 Hands-free; cabin CD changer; SID
4 10 Main instrument unit; manual climate control;
automatic climate control (ACC)
5 7.5 Control module in front doors; Park Brake Shift Lock
(automatic transmission)
6 7.5 Brake light switch
7 20 Fascia fuse panel; fuel filler door
8 30 Control module in passenger front door
9 10 Fascia fuse panel
10 30 Trailer socket; electrical socket in storage compart-
ment between seats
11 15 Data link connection (diagnostics)
12 15 Interior lighting incl. glove compartment
13 30 Accessories
14 20 Radio, sound system I; control panel,
Infotainment System
15 30 Control module in driver’s door
16 - -
17 - -
18 7.5 Manual climate control; fan
19 - -
20 7.5 Headlight levelling switch
21 7.5 Hands-free; brake light switch; manual climate
control; clutch pedal switch
22 30 Cigarette lighter
23 40 Cabin fan
24 7.5 Airbag control module
25 - -
26 5 Yaw sensor (cars with ESP)
27 - -
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202 Car careTrunk fuse panel, left-hand sideNo. Amp. Function
1–5 MAXI -
6 30 Control module in left rear door
7 30 Control module in right rear door
820Trailer
9--
10 30 Left-hand brake light; rear right turn signal; right tail
light; right reversing light; high-mounted brake light;
trailer lights
11 - -
12 - -
13 - -
14 - -
15 15 Seat heating, left seat
16 15 Seat heating, right seat
17 7.5 Autodimming rearview mirror; rain sensor; tire
pressure monitoring
18 15 Sunroof
19 7.5 Telematics (OnStar)
20 7.5 DVD player (navigation system)
21 7.5 Saab Parking Assistance (SPA); control module in
rear doors
22 30 Amplifier, sound system III
23 - -
24 10 Movement sensor; CD changer in trunk (accessory)
25 30 Electrically adjustable driver’s seat with memory
26 30 Right-hand stop light; rear left turn signal; left tail
light; rear fog light; left reversing light; license plate
lighting; trunk lighting; trailer lights
27 - -
28 - -
29 - -
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214 Car careChanging a wheel
WARNING
 The car jack is designed solely for use
in changing a wheel or fitting snow
chains. It must not be used to
support the car during repair work
or servicing.
Never crawl under a car that is
supported only by a jack.
 Special care must be taken if the car is
on a slope - use wedge-shaped wheel
chocks!
 Position chocks, one ahead and one
behind, the wheel that is diagonally
opposite to the one to be changed.
 Switch on the hazard warning lights if
the car is on a road.
 Apply the parking brake and leave the
car in gear (1st or reverse). Automatic
transmission: move the selector lever
to the P position.
 Ensure that everybody is out of the car
before jacking it up.
 Never start the engine while the car is
jacked up.
 If possible, make sure the jack is
standing on a firm, level surface.
 The jack should be stored correctly
under the carpeting in the trunk. If it
lies loose in the car, it could thrown
forward and cause personal injury in
the event of a crash or if the car rolls
over.
 Do not use the jack on a car other than
your Saab 9-3.
 Grit, salt and rust can clog the inner
threads if the car has been driven for
several years exclusively with alloy
wheels.
If steel wheels are now fitted, the bolt
hole threads in the brake hubs should
be cleaned before the thinner steel
wheels are fitted. It may otherwise not
be possible to achieve the correct
clamping force, despite tightening the
wheel bolts to the correct torque.
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