service SAAB 9-3 2005 Owner's Manual

204 Car careChanging filter
1 Unscrew the oil filter cap.
 Lift the cap slightly and carefully pry
apart the cap and the filter housing.
 Remove the filter cap.
2 Remove the filter. Have paper towelling
or a rag at hand to catch the oil that
escapes from the filter.
3 Fit a new filter.
4 Fit a new O-ring in the cap. Apply a small
amount of new engine oil to the O-ring.
5 Screw on the cap. The correct tightening
torque is 25 Nm (18 lbf. ft).
Air filter
Transmission fluidManual transmissionCheck and top up the oil in accordance with
the service program.Automatic transmissionCheck and top up the oil in accordance with
the service program.
WARNING
To ensure reliable operation, only use
an air filter recommended by Saab
Automobile AB.
Oil filter
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205 Car care
CoolantIf the coolant level drops too low, the follow-
ing message appears on the SID:The properties of the coolant are retained
for the entire service life of the car. There-
fore, it is not necessary to change the cool-
ant.
The coolant contains 45 % antifreeze and
anti-corrosion fluid. This ratio gives the best
cooling effect. Lower concentrations should
be avoided, in view of the corrosion risk.
Other brands of antifreeze can damage the
engine and cooling system.The expansion tank is transparent to facili-
tate checking the coolant level.
When the engine is cold, the coolant must
not lie above the KALT/COLD mark on the
expansion tank (boundary between the
upper and lower sections of the tank, see
illustration).
Top up with a mixture of equal parts of
Saab-approved antifreeze and clean water.
If the expansion tank is empty when coolant
is added, run the engine until warm so that
the thermostat opens. Top up the tank
again, as necessary.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
Coolant level low.
Refill.
Coolant expansion tank
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206 Car careNote:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
Brake/clutch fluid and
brake padsCheckingBrake fluid should be changed according to
the service program. Refer to the Warranty
and Service Book.
The brake and clutch fluid reservoir is trans-
parent to facilitate checking of the fluid level.
The fluid level should lie between the MAX
and MIN marks.
If the level drops too low, the following mes-
sage appears on the SID:
Top up as necessary with DOT 4 brake
fluid. Do not use DOT 5 fluid.
Use only new brake fluid from a sealed
container.The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
If the brake fluid should require chang-
ing, this must be carried out at a Saab
dealer.
NOTICEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
Brake fluid level low.
Make a safe stop.
Contact Saab dealer.
Brake fluid reservoir
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207 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher.
Top up with “CHF 11S power steering fluid”.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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214 Car careXenon headlight, dipped beam(certain variants only)
Xenon headlights produce roughly two times as much light as halo-
gen bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system is comprised of two sensors, one on the front suspension
and one on the rear suspension, and a control unit by the engine bay
fuse box. Headlight alignment is adjusted automatically to the car’s
load to prevent dazzling drivers in oncoming traffic.
If a fault is detected in the system, the following message will be dis-
played on the SID:
WARNING
Xenon headlights are high tension. All work on xenon headlights,
including changing bulbs, must be carried out by dealer person-
nel.
Headlight levelling
malfunction.
Contact Saab dealer.
Contact a Saab dealer to have a xenon
headlight changed
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234 Car careTiresYour new vehicle comes with high-quality
tires made by a leading tire manufacturer. If
you ever have questions about your tire
warranty and where to obtain service, see
your Saab Warranty and Service Record
Booklet for details.
Inflation - Tire PressureThe Tire-Loading Information label shows
the correct inflation pressures for your tires
when they’re cold. “Cold” means your vehi-
cle has been sitting for at least three hours
or driven no more than 1 mile (1.6 km).Notice:
Don’t let anyone tell you that
underinflation or overinflation is all
right. It’s not. If your tires don’t have
enough air (underinflation), you can get
the following:
 Too much flexing
 Too much heat
 Tire overloading
 Bad wear
 Bad handling
 Bad fuel economy
If your tires have too much air (overinfla-
tion), you can get the following:
 Unusual wear
 Bad handling
 Rough ride
 Needless damage from road hazardsAdjust the tire pressure to match the current
load and speed of the car (see page 277).
The stated tire pressures apply to cold tires,
i.e. tires that are the same temperature as
the outside air temperature. Tire pressure
increases as the tires become warm (e.g.
during highway driving) by approximately
0.3 bar (4 psi). When the temperature of the
tires changes by 50°F (10°C), the tire pres-
sure will change 0.1 bar (2 psi).
Never reduce the pressure of a hot tire. If the
tires are hot when you check them, only
increase the pressure, if necessary.
WARNING
Poor maintained and improperly used
tires are dangerous.
 Overloading your tires can cause
overheating as a result of too much
friction. You could have an blow-out
and a serious accident. See “Loading
Your Vehicle” on page 243.
 Underinflated tires pose the same
danger as overloaded tires. The
resulting accident could cause serious
injury. Check all tires frequently to
maintain the recommended pressure.
Tire pressure should be checked
when your tires are cold.
 Overinflated tires are more likely to be
cut, punctured or broken by a sudden
impact – such as when you hit a
pothole. Keep tires at the recom-
mended pressure.
 Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires
have been damaged, replace them.
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238 Car careUniform Tire Quality GradingQuality grades can be found where applica-
ble on the tire sidewall between tread shoul-
der and maximum section width. For exam-
ple:
Treadwear 200 Traction AA Temperature
A
The following information relates to the
system developed by the United States
National Highway Traffic Safety Administra-
tion, which grades tires by treadwear, trac-
tion and temperature performance. (This
applies only to vehicles sold in the United
States.) The grades are molded on the side-
walls of most passenger car tires. The Uni-
form Tire Quality Grading system does not
apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12
inches (25 to 30 cm), or to some limited-pro-
duction tires.
While the tires available on General Motors
passenger cars and light trucks may vary
with respect to these grades, they must also
conform to federal safety requirements and
additional General Motors Tire Perfor-
mance Criteria (TPC) standards.Treadwear
The treadwear grade is a comparative
rating based on the wear rate of the tire
when tested under controlled conditions on
a specified government test course. For
example, a tire graded 150 would wear one
and a half (1.5) times as well on the govern-
ment course as a tire graded 100. The rela-
tive performance of tires depends upon the
actual conditions of their use, however, and
may depart significantly from the norm due
to variations in driving habits, service prac-
tices and differences in road characteristics
and climate.
Traction – AA, A, B, C
The traction grades, from highest to lowest,
are AA, A, B, and C. Those grades repre-
sent the tire’s ability to stop on wet pave-
ment as measured under controlled condi-
tions on specified government test surfaces
of asphalt and concrete. A tire marked C
may have poor traction performance. Warn-
ing: The traction grade assigned to this tire
is based on straight-ahead braking traction
tests, and does not include acceleration,
cornering, hydroplaning, or peak traction
characteristics.Temperature – A, B, C
The temperature grades are A (the highest),
B, and C, representing the tire’s resistance
to the generation of heat and its ability to dis-
sipate heat when tested under controlled
conditions on a specified indoor laboratory
test wheel. Sustained high temperature can
cause the material of the tire to degenerate
and reduce tire life, and excessive temper-
ature can lead to sudden tire failure. The
grade C corresponds to a level of perfor-
mance which all passenger car tires must
meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A
represent higher levels of performance on
the laboratory test wheel than the minimum
required by law.
Warning: The temperature grade for this tire
is established for a tire that is properly
inflated and not overloaded. Excessive
speed, underinflation, or excessive loading,
either separately or in combination, can
cause heat buildup and possible tire failure.
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241 Car care
Tire Sidewall LabelingUseful information about a tire is molded
into it´s sidewall.
Tire size: The tire size ia a combination of
letters and numbers used to define a partic-
ular tire´s width, height, aspect ratio, con-
struction type and service description.
Department of Transportation (DOT):
The Department of Transportation (DOT)
code indicates that the tire is in compliance
with the U.S. Department of Transportation
Motor Vehicle Safety standards.
Tire Identification Number (TIN): The let-
ters and numbers following DOT code are
the Tire Identification Number (TIN). The
TIN shows the manufacturer and plant
code, tire size, and date the tire was manu-
factured. The TIN is molded onto both sides
of the tire.
Tire Ply Material: The type of cord and
number of plies in the sidewall and under
the tread.Uniform Tire Quality Grading (UTQG):
Tire manufacturers are required to grade
tires based on the performance factors:
treadwear, traction and temperature resis-
tance. For more information see “Uniform
Tire Quality Grading” on page 238.
Maximum Cold Inflation Load Limit: Max-
imum load that can be carried and the max-
imum pressure needed to support that load.
For information on recommended tire pres-
sure see “Recommended lowest tire pres-
sure, cold tires” on page 277 and “Loading
Your Vehicle” on page 243.
Tire SizeThe following illustration shows an example
of a typical passenger car tire size.
Tire Width: The three-digit number indi-
cates the tire section width in millimeters
from sidewall to sidewall.215/55 R 16 93 H
||||||
abcdef
aTire Width
b Aspect Ratio
c Belt Rating
d Rim diameter
e Load range
f Speed rating
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257 Car care
Air conditioning (A/C)
TroubleshootingIf a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked at a Saab dealer.
Note:
When the A/C system is running, the intake
air is dehumidified. The resultant condensa-
tion that forms on the evaporator is drained
off under the car. When the car is parked,
this may result in a small puddle forming on
the ground. The warmer the air and the
higher the relative humidity, the more con-
densation will be produced.Inadequate coolinga Check that the controls for temperature
and air distribution are correctly set; see
“Manual climate-control system” on
page 103.
b Check that the condenser (in front of the
radiator) has not become clogged with
dirt and insects.
c Make sure that the compressor drive
belt does not slip (see page 210).
d Check the fuses for the ventilation fans
and compressor (see page 229).
Maintenance The compressor drive belt should be
inspected under the regular service
program.
 Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.
Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
 Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
WARNING
 All repairs and adjustments to the A/C
system must be carried out at a Saab
dealer authorized for this kind of work.
 The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
 Escaping gas can cause eye injury or
other personal injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
 Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
 Never mix R 134a with other refriger-
ants.
NOTICEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
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258 Car careNote:
The A/C system cannot be switched on
when the outside temperature is below 32°F
(0°C). Turn on the A/C system when the car
is standing in a warm place. Simplest is to
always have the A/C button pressed in. The
A/C system will then cut in automatically
when the outside temperature is high
enough.
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be re-
aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
An optical headlamp aimer can also be
used and will than replace the wall.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.
 The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
If you find that the headlight needs adjust-
ment follow these steps:
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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