service SATURN AURA 2007 Service Manual

California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Engine exhaust,
many parts and systems (including some inside
the vehicle), many uids, and some component
wear by-products contain and/or emit these
chemicals.
Doing Your Own Service Work
{CAUTION:
Never try to do your own service on
hybrid components. You can be injured
and your vehicle can be damaged if you
try to do your own service work. Service
and repair of these hybrid components
should only be performed by a
Saturn-trained service technician with the
proper knowledge and tools.
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt any
vehicle maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
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Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your
vehicle can affect the airow around it. This may
cause wind noise and affect windshield washer
performance. Check with your retailer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of your vehicle. To
help keep the engine clean and maintain optimum
vehicle performance, Saturn recommends the
use of gasoline advertised as TOP TIER Detergent
Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating
is less than 87, you might notice an audible
knocking noise when you drive, commonly referred
to as spark knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible. If
you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine
needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). Saturn recommends against the use
of gasolines containing MMT. SeeAdditives on
page 256for additional information.
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Gasolines containing oxygenates, such as ethers
and ethanol, and reformulated gasolines may
be available in your area. We recommend that you
use these gasolines if they comply with the
specications described earlier. However, E85
(85% ethanol) and other fuels containing
more than 10% ethanol must not be used in
vehicles that were not designed for those fuels.
Notice:Your vehicle was not designed for fuel
that contains methanol. Do not use fuel
containing methanol. It can corrode metal
parts in the fuel system and also damage
plastic and rubber parts. That damage would
not be covered under your warranty.Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant where you
buy gasoline whether the fuel contains MMT.
We recommend against the use of such gasolines.
Fuels containing MMT can reduce the life of
spark plugs and the performance of the emission
control system may be affected. The malfunction
indicator lamp may turn on. If this occurs, return to
your retailer for service.
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If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both provide
easier cold starting and better protection for
the engine at extremely low temperatures.
Engine Oil Additives
Do not add anything to the oil. The recommended
oils with the starburst symbol that meet GM
Standard GM6094M are all you need for good
performance and engine protection.
Engine Oil Life System
When to Change Engine Oil
Your vehicle has a computer system that lets you
know when to change the engine oil and lter.
This is based on engine revolutions and engine
temperature, and not on mileage. Based on driving
conditions, the mileage at which an oil change
will be indicated can vary considerably. For the oil
life system to work properly, you must reset the
system every time the oil is changed.When the system has calculated that oil life has
been diminished, it will indicate that an oil change is
necessary. A CHANGE OIL SOON message will
come on. SeeDIC Warnings and Messages on
page 182. Change the oil as soon as possible
within the next 600 miles (1 000 km). It is possible
that, if you are driving under the best conditions, the
oil life system might not indicate that an oil change
is necessary for over a year. However, the engine
oil and lter must be changed at least once a year
and at this time the system must be reset. Your
dealer/retailer has trained service people who will
perform this work using genuine parts and reset the
system. It is also important to check the oil regularly
and keep it at the proper level.
If the system is ever reset accidentally, you must
change the oil at 3,000 miles (5 000 km) since
your last oil change. Remember to reset the oil life
system whenever the oil is changed.
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How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to
change the engine oil and lter based on vehicle
use. Whenever the oil is changed, reset the
system so it can calculate when the next oil
change is required. If a situation occurs where you
change the oil prior to a CHANGE OIL SOON
message being turned on, reset the system.
After changing the engine oil and lter, the system
must be reset. To reset the oil life system:
1. With the CHANGE OIL SOON message
displayed, press either of the DIC buttons
to clear the CHANGE OIL SOON message.
SeeDIC Warnings and Messages on
page 182.
2. Display OIL LIFE RESET on the DIC.
3. Press and hold the ENTER button for at least
one second. An ACKNOWLEDGED display
message will appear for three seconds or until
the next button is pressed. This will tell you
the system has been reset. SeeDIC Vehicle
Personalization on page 187.
4. Turn the ignition to OFF.If the CHANGE OIL SOON message comes back
on when you start your vehicle, the engine oil
life system has not reset. Repeat the procedure.What to Do with Used Oil
Used engine oil contains certain elements that can
be unhealthy for your skin and could even
cause cancer. Do not let used oil stay on your
skin for very long. Clean your skin and nails with
soap and water, or a good hand cleaner. Wash
or properly dispose of clothing or rags containing
used engine oil. See the manufacturer’s
warnings about the use and disposal of oil
products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil
from the lter before disposal. Never dispose of oil
by putting it in the trash, pouring it on the
ground, into sewers, or into streams or bodies of
water. Instead, recycle it by taking it to a place
that collects used oil. If you have a problem
properly disposing of used oil, ask your
dealer/retailer, a service station, or a local
recycling center for help.
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Automatic Transaxle Fluid
It is not necessary to check the transaxle uid
level. A transaxle uid leak is the only reason for
uid loss. If a leak occurs, take your vehicle to
the retailer service department and have it repaired
as soon as possible.
Change the uid at the intervals listed inAdditional
Required Services on page 359, and be sure to
use the transaxle uid listed inRecommended
Fluids and Lubricants on page 365.
Notice:Use of the incorrect automatic
transaxle uid may damage your vehicle, and
the damages may not be covered by your
warranty. Always use the automatic transaxle
uid listed inRecommended Fluids and
Lubricants on page 365.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs
rst, if you add only DEX-COOL
®extended
life coolant.The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 275.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F
(−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant may require changing sooner, at
the rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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If you get the overheat warning with no sign of
steam, try this for a minute or so:
1. In heavy traffic, let the engine idle in
NEUTRAL (N) while stopped. If it is safe to do
so, pull off the road, shift to PARK (P) or
NEUTRAL (N) and let the engine idle.
2. Turn on your heater to full hot at the highest
fan speed and open the windows as
necessary.
If the overheat warning is no longer on, you can
drive. Just to be safe, drive slower for about
10 minutes. If the warning does not come back on,
you can drive normally.If the warning continues, pull over, stop, and park
your vehicle right away.
If there is still no sign of steam, idle the engine for
three minutes while you are parked. If you still
have the warning, turn off the engine and
get everyone out of the vehicle until it cools down.
You may decide not to lift the hood but to get
service help right away.
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{CAUTION:
Heater and radiator hoses, and other
engine parts, can be very hot. Do not
touch them. If you do, you can be burned.
Do not run the engine if there is a leak. If
you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fans
are running. If the engine is overheating, both fans
should be running. If they are not, your vehicle
needs service.Notice:Engine damage from running your
engine without coolant is not covered by your
warranty.
Notice:Using coolant other than DEX-COOL®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant could require changing sooner, at
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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Brake Wear
Your vehicle has disc brakes. Disc brake pads
have built-in wear indicators that make a
high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
can come and go or be heard all the time
your vehicle is moving, except when you are
pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon the brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.Some driving conditions or climates can cause a
brake squeal when the brakes are rst applied
or lightly applied. This does not mean something
is wrong with the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to torque
specications inCapacities and Specications on
page 351.
Brake linings should always be replaced as
complete axle sets.Brake Pedal Travel
See your dealer/retailer if the brake pedal does
not return to normal height, or if there is a
rapid increase in pedal travel. This could be a sign
that brake service might be required.
Brake Adjustment
Every time you apply the brakes, with or without
the vehicle moving, the brakes adjust for wear.
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12-Volt Battery
When it is time for a new standard 12-volt battery,
see your dealer/retailer for one that has the
replacement number shown on the original
battery’s label.
36-Volt Battery System
If you need a new 36-volt hybrid battery system,
see your dealer/retailer.
Vehicle Storage
If you are not going to drive your vehicle for
30 days or more, you should disconnect the
standard 12-volt battery by disconnecting
the negative battery cable, the one that is exposed.
Remember to reconnect the battery when you
are ready to drive your vehicle.Notice:The 36-volt hybrid battery system
should be serviced only by a qualied facility
to avoid battery system damage. See your
dealer/retailer if service is needed.
Notice:If the vehicle is not driven for over
two months, the 36-volt hybrid battery can be
permanently damaged.
The 36-volt battery is located behind the rear seat,
in the trunk. If the vehicle is stored for an
extended period of time, drive the vehicle every
two months for about half an hour to keep
the 36-volt hybrid battery charged and in good
working condition.
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