engine SATURN AURA 2010 Repair Manual

Turn Signals When Towing a Trailer
The arrows on the instrument panel flash whenever
signaling a turn or lane change. Properly hooked up, the
trailer lamps also flash, telling other drivers the vehicle
is turning, changing lanes or stopping.
When towing a trailer, the arrows on the instrument
panel flash for turns even if the bulbs on the trailer are
burned out. For this reason you may think other
drivers are seeing the signal when they are not. It is
important to check occasionally to be sure the
trailer bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 6 miles (9.6 km). Extended, higher
than normal engine and transmission temperatures
may result and damage the vehicle. Frequent
stops are very important to allow the engine and
transmission to cool.
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.On a long uphill grade, shift down and reduce the
vehicle’s speed to around 45 mph (70 km/h) to reduce
the possibility of the engine and the transmission
overheating. If the engine does overheat, seeEngine
Overheating on page 6-28.
Parking on Hills
{WARNING:
Parking the vehicle on a hill with the trailer
attached can be dangerous. If something goes
wrong, the rig could start to move. People can be
injured, and both the vehicle and the trailer can be
damaged. When possible, always park the rig on a
flat surface.
If parking the rig on a hill:
1. Press the brake pedal, but do not shift into P (Park)
yet. Turn the wheels into the curb if facing downhill
or into traffic if facing uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
brake pedal until the chocks absorb the load.
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4. Reapply the brake pedal. Then apply the parking
brake and shift the transmission into P (Park).
5. Release the brake pedal.
Leaving After Parking on a Hill
1. Apply and hold the brake pedal while you:
•start the engine,
•shift into a gear, and
•release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
The vehicle needs service more often when pulling a
trailer. SeeScheduled Maintenance on page 7-3
for more information. Things that are especially
important in trailer operation are automatic transmission
fluid, engine oil, belts, cooling system and brake
system. It is a good idea to inspect these before and
during the trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
The cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 6-28.
Changing a Tire When Trailer Towing
If the vehicle gets a flat tire while towing a trailer,
be sure to secure the trailer and disconnect it from the
vehicle before changing the tire.
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Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of the
Vehicle......................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-17
Engine Oil Life System..................................6-20
Engine Air Cleaner/Filter................................6-21
Automatic Transmission Fluid.........................6-23
Cooling System............................................6-24
Engine Coolant.............................................6-25
Engine Overheating.......................................6-28Overheated Engine Protection
Operating Mode........................................6-30
Power Steering Fluid.....................................6-30
Windshield Washer Fluid................................6-32
Brakes........................................................6-33
Battery........................................................6-35
Jump Starting...............................................6-36
Headlamp Aiming...........................................6-40
Bulb Replacement..........................................6-41
Halogen Bulbs..............................................6-41
Taillamps, Turn Signal, Sidemarker, Stoplamps
and Back-up Lamps...................................6-41
License Plate Lamp......................................6-43
Replacement Bulbs.......................................6-43
Windshield Wiper Blade Replacement..............6-44
Tires..............................................................6-44
Tire Sidewall Labeling...................................6-45
Tire Terminology and Definitions.....................6-48
Inflation - Tire Pressure.................................6-51
High-Speed Operation...................................6-52
Tire Pressure Monitor System.........................6-53
Tire Pressure Monitor Operation.....................6-54
Tire Inspection and Rotation...........................6-57
When It Is Time for New Tires.......................6-59
Buying New Tires.........................................6-60
Different Size Tires and Wheels......................6-61
Section 6 Service and Appearance Care
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Uniform Tire Quality Grading..........................6-62
Wheel Alignment and Tire Balance..................6-63
Wheel Replacement......................................6-64
Tire Chains..................................................6-65
If a Tire Goes Flat........................................6-66
Tire Sealant and Compressor Kit....................6-67
Tire Sealant and Compressor Kit Storage.........6-74
Changing a Flat Tire.....................................6-74
Removing the Spare Tire and Tools................6-76
Removing the Flat Tire and Installing the
Spare Tire................................................6-78
Storing a Flat or Spare Tire and Tools............6-84
Compact Spare Tire......................................6-88
Appearance Care............................................6-89
Interior Cleaning...........................................6-89
Fabric/Carpet...............................................6-90
Leather.......................................................6-91
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................6-91
Care of Safety Belts......................................6-91
Weatherstrips...............................................6-92
Washing Your Vehicle...................................6-92Cleaning Exterior Lamps/Lenses.....................6-92
Finish Care..................................................6-92
Windshield and Wiper Blades.........................6-93
Aluminum Wheels.........................................6-94
Tires...........................................................6-94
Sheet Metal Damage.....................................6-94
Finish Damage.............................................6-95
Underbody Maintenance................................6-95
Chemical Paint Spotting.................................6-95
Vehicle Identication......................................6-95
Vehicle Identification Number (VIN).................6-95
Service Parts Identification Label.....................6-96
Electrical System............................................6-96
Add-On Electrical Equipment..........................6-96
Windshield Wiper Fuses................................6-96
Power Windows and Other Power Options.......6-97
Fuses.........................................................6-97
Instrument Panel Fuse Block..........................6-97
Engine Compartment Fuse Block...................6-100
Rear Compartment Fuse Block.....................6-102
Capacities and Specications........................6-105
Section 6 Service and Appearance Care
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California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems, many
fluids, and some component wear by-products
contain and/or emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless transmitters, may
contain perchlorate materials. Special handling may be
necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{WARNING:
You can be injured and the vehicle could be
damaged if you try to do service work on a vehicle
without knowing enough about it.
•Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before attempting any vehicle
maintenance task.
•Be sure to use the proper nuts, bolts, and
other fasteners. English and metric fasteners
can be easily confused. If the wrong fasteners
are used, parts can later break or fall off. You
could be hurt.
If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order
the proper service manual, seeService Publications
Ordering Information on page 8-14.
This vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 2-73.
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Keep a record with all parts receipts and list the mileage
and the date of any service work performed. See
Maintenance Record on page 7-13.
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airflow around it. This can cause wind noise and can
affect fuel economy and windshield washer performance.
Check with your dealer/retailer before adding equipment
to the outside of the vehicle.
Fuel
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
Look for the TOP TIER label on the fuel pump to ensure
gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be found
at www.toptiergas.com.The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 6-95.
If the vehicle has the 2.4L L4 engine (VIN Code 0), you
can use either unleaded gasoline or ethanol fuel
containing up to 85% ethanol (E85). SeeFuel E85
(85% Ethanol) on page 6-8. In all other engines, use
only the unleaded gasoline described underGasoline
Octane on page 6-6.
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Gasoline Octane
If the vehicle has the 2.4L L4 engine (VIN Code 0), use
regular unleaded gasoline with a posted octane rating
of 87 or higher. If the octane rating is less than 87,
an audible knocking noise, commonly referred to
as spark knock, might be heard when driving. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If heavy knocking is heard when
using gasoline rated at 87 octane or higher, the engine
needs service.
If the vehicle has the 3.6L V6 engine (VIN Code 7),
use regular unleaded gasoline with a posted octane
rating of 87 or higher. For best performance or trailer
towing, you could choose to use middle grade 89 octane
unleaded gasoline. If the octane rating is less than 87,
an audible knocking noise, commonly referred to as
spark knock, might be heard when driving. If this occurs,
use a gasoline rated at 87 octane or higher as soon
as possible. If heavy knocking is heard when using
gasoline rated at 87 octane or higher, the engine needs
service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB-3.5 or 3.511 in Canada. Some gasolines
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
We recommend against the use of gasolines
containing MMT. SeeAdditives on page 6-7for
additional information.
California Fuel
If the vehicle is certified to meet California Emissions
Standards, it is designed to operate on fuels that
meet California specifications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards, the
vehicle will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
might be affected. The malfunction indicator lamp
could turn on and the vehicle might fail a smog-check
test. SeeMalfunction Indicator Lamp on page 4-34.
If this occurs, return to your authorized dealer/retailer for
diagnosis. If it is determined that the condition is
caused by the type of fuel used, repairs might not be
covered by the vehicle warranty.
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Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In
most cases, nothing should have to be added to the
fuel. However, some gasolines contain only the
minimum amount of additive required to meet U.S.
Environmental Protection Agency regulations. To help
keep fuel injectors and intake valves clean, or if the
vehicle experiences problems due to dirty injectors or
valves, look for gasoline that is advertised as TOP TIER
Detergent Gasoline.
For customers who do not use TOP TIER Detergent
Gasoline regularly, one bottle of GM Fuel System
Treatment PLUS, added to the fuel tank at every engine
oil change, can help clean deposits from fuel injectors
and intake valves. GM Fuel System Treatment PLUS is
the only gasoline additive recommended by General
Motors.
Also, your dealer/retailer has additives that will help
correct and prevent most deposit-related problems.Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specifications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must not
be used in vehicles that were not designed for those
fuels.
Notice:This vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under the
vehicle warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of the
emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
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Fuel E85 (85% Ethanol)
The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 6-95.
If the vehicle has the 2.4L L4 engine (VIN Code 0), you
can use either unleaded gasoline or ethanol fuel
containing up to 85% ethanol (E85). SeeFuel on
page 6-5. In all other engines, use only the unleaded
gasoline described underGasoline Octane on page 6-6.
Only vehicles that have the 2.4L L4 engine (VIN
Code 0) can use 85% ethanol fuel (E85). We encourage
the use of E85 in vehicles that are designed to use it.
The ethanol in E85 is a “renewable” fuel, meaning
it is made from renewable sources such as corn and
other crops.
Many service stations will not have an 85% ethanol
fuel (E85) pump available. The U.S. Department
of Energy has an alternative fuels website
(www.eere.energy.gov/afdc/infrastructure/locator.html)
that can help you find E85 fuel. Those stations that
do have E85 should have a label indicating ethanol
content. Do not use the fuel if the ethanol content
is greater than 85%.At a minimum, E85 should meet ASTM
Specification D 5798. By definition, this means that fuel
labeled E85 will have an ethanol content between
70% and 85%. Filling the fuel tank with fuel mixtures
that do not meet ASTM specifications can affect
driveability and could cause the malfunction indicator
lamp to come on.
To ensure quick starts in the wintertime, the E85 fuel
must be formulated properly for your climate according
to ASTM specification D 5798. If you have trouble
starting on E85, it could be because the E85 fuel is not
properly formulated for your climate. If this happens,
switching to gasoline or adding gasoline to the fuel tank
can improve starting. For good starting and heater
efficiency below 32°F (0°C), the fuel mix in the fuel tank
should contain no more than 70% ethanol. It is best
not to alternate repeatedly between gasoline and E85. If
you do switch fuels, it is recommended that you add
as much fuel as possible — do not add less than
three gallons (11 L) when refueling. You should drive
the vehicle immediately after refueling for at least
seven miles (11 km) to allow the vehicle to adapt to the
change in ethanol concentration.
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Filling the Tank
{WARNING:
Fuel vapor burns violently and a fuel fire can
cause bad injuries. To help avoid injuries to you
and others, read and follow all the instructions on
the fuel pump island. Turn off the engine when
refueling. Do not smoke near fuel or when
refueling the vehicle. Do not use cellular phones.
Keep sparks, flames, and smoking materials away
from fuel. Do not leave the fuel pump unattended
when refueling the vehicle. This is against the law
in some places. Do not re-enter the vehicle while
pumping fuel. Keep children away from the fuel
pump; never let children pump fuel.
The fuel door is located on the passenger side of the
vehicle.To open the fuel door, push the rearward center edge in
and release and it will open.
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