engine SATURN L-SERIES 2005 Service Manual

Towing a Trailer
{CAUTION:
If you do not use the correct equipment and
drive properly, you can lose control when you
pull a trailer. For example, if the trailer is too
heavy, the brakes may not work well — or even
at all. You and your passengers could be
seriously injured. You may also damage your
vehicle; the resulting repairs would not be
covered by your warranty. Pull a trailer only if
you have followed all the steps in this section.
Ask your dealer for advice and information
about towing a trailer with your vehicle.
Your vehicle can tow a trailer if it is equipped with the
proper trailer towing equipment. To identify what
the vehicle trailering capacity is for your vehicle, you
should read the information in “Weight of the Trailer” that
appears later in this section. But trailering is different
than just driving your vehicle by itself. Trailering means
changes in handling, durability and fuel economy.
Successful, safe trailering takes correct equipment, and
it has to be used properly.That’s the reason for this part. In it are many time-tested,
important trailering tips and safety rules. Many of
these are important for your safety and that of your
passengers. So please read this section carefully before
you pull a trailer.
Load-pulling components such as the engine, transaxle,
rear axle, wheel assemblies and tires are forced to
work harder against the drag of the added weight. The
engine is required to operate at relatively higher
speeds and under greater loads, generating extra heat.
What’s more, the trailer adds considerably to wind
resistance, increasing the pulling requirements.
If You Do Decide to Pull a Trailer
If you do, here are some important points:
•There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live
but also where you’ll be driving. A good source for
this information can be state or provincial police.
•Consider using a sway control. You can ask a hitch
dealer about sway controls.
•Do not tow a trailer at all during the first 500 miles
(805 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.
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•Then, during the first 500 miles (805 km) that you
tow a trailer, do not drive over 50 mph (80 km/h)
and do not make starts at full throttle. This
helps your engine and other parts of your vehicle
wear in at the heavier loads.
•Obey speed limit restrictions when towing a trailer.
Do not drive faster than the maximum posted
speed for trailers, or no more than 55 mph
(90 km/h), to save wear on your vehicle’s parts.
Three important considerations have to do with weight:
•the weight of the trailer,
•the weight of the trailer tongue
•and the total weight on your vehicle’s tires.
Weight of the Trailer
How heavy can a trailer safely be?
It should never weigh more than 1,000 lbs (454 kg).
But even that can be too heavy.It depends on how you plan to use your rig. For
example, speed, altitude, road grades, outside
temperature and how much your vehicle is used to pull
a trailer are all important. And, it can also depend
on any special equipment that you have on your vehicle.
You can ask your dealer for our trailering information
or advice, or you can write us at:
Saturn Customer Assistance Center
100 Saturn Parkway
Mail Code 371-999-S24
Spring Hill, TN 37174-1500
In Canada, write to:
Saturn Customer Communication Centre
General Motors of Canada, Ltd.,
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
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Hitches
It’s important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why you will need the right hitch. Here
are some rules to follow:
•The rear bumper on your vehicle is not intended for
hitches. Do not attach rental hitches or other
bumper-type hitches to it. Use only a frame-mounted
hitch that does not attach to the bumper.
•Will you have to make any holes in the body of your
vehicle when you install a trailer hitch? If you do, then
be sure to seal the holes later when you remove the
hitch. If you don’t seal them, deadly carbon
monoxide (CO) from your exhaust can get into your
vehicle. SeeEngine Exhaust on page 2-25. Dirt and
water can, too.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the tongue
of the trailer so that the tongue will not drop to the road if
it becomes separated from the hitch. Instructions about
safety chains may be provided by the hitch manufacturer
or by the trailer manufacturer. Follow the manufacturer’s
recommendation for attaching safety chains and do not
attach them to the bumper. Always leave just enough
slack so you can turn with your rig. And, never allow
safety chains to drag on the ground.
Trailer Brakes
Because your vehicle has anti-lock brakes, do not try to
tap into your vehicle’s hydraulic brake system. If you
do, both brake systems will not work well, or at all.
Be sure to read and follow the instructions for the trailer
brakes so you’ll be able to install, adjust and maintain
them properly.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you will want to
get to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.
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Driving on Grades
Reduce speed and shift to a lower gear before you start
down a long or steep downgrade. If you do not shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
On a long uphill grade, shift down and reduce your
speed to around 45 mph (70 km/h) to reduce the
possibility of the engine and the transaxle overheating.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.But if you ever have to park your rig on a hill, here’s
how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P).
When parking uphill, turn your wheels away from
the curb. When parking downhill, turn your wheels
into the curb.
2. Have someone place chocks behind
the trailer wheels.
3. When the chocks are in place, release the regular
brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P).
5. Release the regular brakes.
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When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
•start your engine,
•shift into a gear, and
•release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
information. Things that are especially important in
trailer operation are automatic transaxle fluid (do not
overfill), engine oil, axle lubricant, drive belt, cooling
system and brake system. Each of these is covered in
this manual, and the Index will help you find them
quickly. If you’re trailering, it’s a good idea to review this
information before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-23.
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Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside
of Your Vehicle...........................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-20
Engine Coolant.............................................5-20
Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-26
Power Steering Fluid.....................................5-31
Windshield Washer Fluid................................5-32Brakes........................................................5-33
Battery........................................................5-36
Jump Starting...............................................5-37
Bulb Replacement..........................................5-42
Halogen Bulbs..............................................5-42
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-42
Fog Lamps..................................................5-44
Center High-Mounted Stoplamp (CHMSL).........5-45
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-45
Replacement Bulbs.......................................5-46
Windshield Wiper Blade Replacement..............5-47
Tires..............................................................5-48
Tire Sidewall Labelling...................................5-49
Tire Terminology and Definitions.....................5-51
Inflation - Tire Pressure.................................5-54
Tire Inspection and Rotation...........................5-55
When It Is Time for New Tires.......................5-56
Buying New Tires.........................................5-57
Uniform Tire Quality Grading..........................5-58
Wheel Alignment and Tire Balance..................5-59
Wheel Replacement......................................5-60
Tire Chains..................................................5-61
If a Tire Goes Flat........................................5-62
Section 5 Service and Appearance Care
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Changing a Flat Tire.....................................5-62
Removing the Spare Tire and Tools................5-64
Removing the Flat Tire and Installing
the Spare Tire..........................................5-65
Storing a Flat or Spare Tire and Tools............5-71
Compact Spare Tire......................................5-72
Appearance Care............................................5-73
Fabric/Carpet...............................................5-73
Vinyl...........................................................5-75
Instrument Panel..........................................5-75
Interior Plastic Components............................5-75
Glass Surfaces.............................................5-75
Care of Safety Belts......................................5-75
Weatherstrips...............................................5-76
Washing Your Vehicle...................................5-76
Cleaning Exterior Lamps/Lenses.....................5-76
Finish Care..................................................5-76
Windshield and Wiper Blades.........................5-77
Aluminum Wheels.........................................5-78Tires...........................................................5-78
Sheet Metal Damage.....................................5-79
Finish Damage.............................................5-79
Underbody Maintenance................................5-79
Chemical Paint Spotting.................................5-80
Vehicle Care/Appearance Materials..................5-80
Vehicle Identication......................................5-82
Vehicle Identification Number (VIN).................5-82
Service Parts Identification Label.....................5-82
Electrical System............................................5-83
Add-On Electrical Equipment..........................5-83
Windshield Wiper Fuses................................5-83
Power Windows and Other Power Options.......5-83
Fuses and Circuit Breakers............................5-83
Floor Console Fuse Block..............................5-84
Engine Compartment Fuse Block....................5-86
Capacities and Specications..........................5-89
Section 5 Service and Appearance Care
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Service
Your Saturn retailer knows your vehicle best and wants
you to be happy with it. We hope you will go to your
retailer for all your service needs. You will get genuine
Saturn parts and Saturn-trained and supported
service people.
We hope you will want to keep your Saturn vehicle
all Saturn.
Genuine Saturn parts have one of these marks.
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many fluids, and
some component wear by-products contain and/or emit
these chemicals.
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Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle
can affect the airflow around it. This may cause
wind noise and affect windshield washer performance.
Check with your retailer before adding equipment to
the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part of
the proper maintenance of your vehicle.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
of 87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might damage
your engine. A little pinging noise when you accelerate
or drive uphill is considered normal. This does not
indicate a problem exists or that a higher-octane fuel is
necessary. If you are using 87 octane or higher-octane
fuel and hear heavy knocking, your engine needs
service.
Gasoline Specications
It is recommended that gasoline meet specifications
which were developed by automobile manufacturers
around the world and contained in the World-Wide Fuel
Charter which is available from the Alliance of Automobile
Manufacturers at www.autoalliance.org/fuel_charter.htm.
Gasoline meeting these specifications could provide
improved driveability and emission control system
performance compared to other gasoline.
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California Fuel
If your vehicle is certified to meet California Emission
Standards (see the underhood emission control label),
it is designed to operate on fuels that meet California
specifications. If this fuel is not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be affected. The malfunction indicator lamp may
turn on (seeMalfunction Indicator Lamp on page 3-31)
and your vehicle may fail a smog-check test. If this
occurs, return to your authorized Saturn retailer
for diagnosis. If it is determined that the condition is
caused by the type of fuel used, repairs may not
be covered by your warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work
properly. In most cases, you should not have to add
anything to your fuel. However, some gasolines contain
only the minimum amount of additive required to
meet U.S. Environmental Protection Agency regulations.
General Motors recommends that you buy gasolines
that are advertised to help keep fuel injectors and intake
valves clean. If your vehicle experiences problems
due to dirty injectors or valves, try a different brand of
gasoline. Also, your retailer has additives that will
help correct and prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specifications described earlier.
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