engine SATURN OUTLOOK 2010 Manual PDF

Vehicle Care 10-7
A. Radiator Pressure Cap . SeeCooling System on page 10‑14.
B. Engine Coolant Recovery Cap. See Cooling System
on
page 10‑14.
C. Remote Negative (−) Terminal. See Jump Starting
on
page 10‑78.
D. Engine Compartment Fuse
Block on page 10‑31.
E. Remote Positive (+) Terminal. See Jump Starting
on
page 10‑78.
F. Power Steering Reservoir and Cap (under engine cover). See
Power Steering Fluid
on
page 10‑20.
G. Engine Oil Fill Cap. See “When
to Add Engine Oil” underEngine
Oil on page 10‑8. H.
Engine Cover on page 10‑7.
I. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil on page 10‑8.
J. Automatic Transmission Fluid Dipstick. See “Checking the
Fluid Level” underAutomatic
Transmission Fluid
on
page 10‑12.
K. Brake Master Cylinder Reservoir. See “Brake Fluid”
under Brakes on page 10‑22.
L. Engine Air Cleaner/Filter
on
page 10‑12.
M. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid
on
page 10‑21.
Engine Cover
A. Oil Fill Cap
B. Engine Cover
To remove:
1. Remove the oil fill cap (A).
2. Raise the engine cover (B) to release from the retainers.
3. Lift and remove the engine cover.
4. Reverse Steps 1 through 3 to reinstall engine cover.
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10-8 Vehicle Care
Engine Oil
Checking Engine Oil
It is a good idea to check the engine
oil level at each fuel fill. In order to
get an accurate reading, the oil
must be warm and the vehicle must
be on level ground.
The engine oil dipstick handle
is a yellow loop. SeeEngine
Compartment Overview
on
page 10‑6for the location of
the engine oil dipstick.
1. Turn off the engine and give the oil several minutes to drain back
into the oil pan. If this is not
done, the oil dipstick might not
show the actual level.
2. Pull out the dipstick and clean it with a paper towel or cloth, then
push it back in all the way.
Remove it again, keeping the tip
down, and check the level.
When to Add Engine Oil
If the oil is below the cross-hatched
area at the tip of the dipstick, add
at least one quart/liter of the
recommended oil. This section
explains what kind of oil to use.
For engine oil crankcase capacity,
see Capacities and Specifications
on page 12‑2.
Notice: Do not add too much oil.
If the engine has so much oil that
the oil level gets above the
cross-hatched area that shows
the proper operating range, the
engine could be damaged.
See Engine Compartment Overviewon page 10‑6for the location of the
engine oil fill cap.
Add enough oil to put the level
somewhere in the proper operating
range in the cross-hatched area.
Push the dipstick all the way back in
when through.
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Vehicle Care 10-9
What Kind of Engine Oil to Use
Look for three things:
.GM6094M
Use only an oil that meets GM
Standard GM6094M.
.SAE 5W-30
SAE 5W-30 is best for the
vehicle. These numbers on an
oil container show its viscosity,
or thickness. Do not use other
viscosity oils such as
SAE 20W-50.
.American Petroleum Institute
(API) starburst symbol
Oils meeting these requirements
should have the starburst
symbol on the container. This
symbol indicates that the oil has
been certified by the American
Petroleum Institute (API).Notice:
Use only engine oil
identified as meeting GM
Standard GM6094M and showing
the American Petroleum Institute
Certified For Gasoline Engines
starburst symbol. Failure to use
the recommended oil can result
in engine damage not covered by
the vehicle warranty.
Cold Temperature Operation
If in an area of extreme cold,
where the temperature falls
below −20°F (−29°C), use either an
SAE 5W-30 synthetic oil or an
SAE 0W-30 engine oil. Both provide
easier cold starting for the engine at
extremely low temperatures. Always
use an oil that meets the required
specification, GM6094M. See “What
Kind of Engine Oil to Use” for more
information.
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10-10 Vehicle Care
Engine Oil Additives / Engine
Oil Flushes
Do not add anything to the oil. The
recommended oils with the starburst
symbol that meet GM Standard
GM6094M are all that is needed for
good performance and engine
protection.
Engine oil system flushes are not
recommended and could cause
engine damage not covered by the
vehicle warranty.
Engine Oil Life System
When to Change Engine Oil
This vehicle has a computer system
that indicates when to change the
engine oil and filter. This is based
on engine revolutions and engine
temperature, and not on mileage.
Based on driving conditions, the
mileage at which an oil change isindicated can vary considerably. For
the oil life system to work properly,
the system must be reset every time
the oil is changed.
When the system has calculated
that oil life has been diminished, it
indicates that an oil change is
necessary. A CHANGE ENGINE
OIL SOON message comes on.
Change the oil as soon as possible
within the next 600 miles (1 000 km).
It is possible that, if driving under
the best conditions, the oil life
system might not indicate that an oil
change is necessary for over a year.
However, the engine oil and filter
must be changed at least once a
year and at this time the system
must be reset. Your dealer/retailer
has trained service people who will
perform this work using genuine
parts and reset the system. It is also
important to check the oil regularly
and keep it at the proper level.If the system is ever reset
accidentally, the oil must be
changed at 3,000 miles (5 000 km)
since the last oil change.
Remember to reset the oil life
system whenever the oil is changed.
How to Reset the Engine Oil
Life System
The Engine Oil Life System
calculates when to change the
engine oil and filter based on
vehicle use. Whenever the oil is
changed, reset the system so it can
calculate when the next oil change
is required. If a situation occurs
where the oil is changed prior to a
CHANGE ENGINE OIL SOON
message being turned on, reset the
system.
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Vehicle Care 10-11
If the vehicle does not have Driver
Information Center (DIC) buttons:
1. Turn the ignition to ON/RUN,with the engine off. The vehicle
must be in P (Park) to access
this display. Press the trip
odometer reset stem until OIL
LIFE REMAINING displays.
2. Press and hold the trip odometer reset stem until OIL LIFE
REMAINING shows 100%.
Three chimes sound and the
CHANGE ENGINE OIL SOON
message goes off.
3. Turn the key to LOCK/OFF. If the CHANGE ENGINE OIL
SOON message comes back on
when the vehicle is started, the
engine oil life system has not
reset. Repeat the procedure. If the vehicle has Driver Information
Center (DIC) buttons:
1. Turn the ignition to ON/RUN,
with the engine off.
2. Press the vehicle information button until OIL LIFE
REMAINING displays.
3. Press and hold the set/reset button until 100% is displayed.
Three chimes sound and the
CHANGE ENGINE OIL SOON
message goes off.
4. Turn the key to LOCK/OFF.
If the CHANGE ENGINE OIL SOON
message comes back on when the
vehicle is started, the engine oil life
system has not reset. Repeat the
procedure.What to Do with Used Oil
Used engine oil contains certain
elements that can be unhealthy for
your skin and could even cause
cancer. Do not let used oil stay on
your skin for very long. Clean your
skin and nails with soap and water,
or a good hand cleaner. Wash or
properly dispose of clothing or rags
containing used engine oil. See the
manufacturer's warnings about the
use and disposal of oil products.
Used oil can be a threat to the
environment. If you change your
own oil, be sure to drain all the oil
from the filter before disposal. Never
dispose of oil by putting it in the
trash, pouring it on the ground, into
sewers, or into streams or bodies of
water. Recycle it by taking it to a
place that collects used oil.
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10-12 Vehicle Care
Automatic Transmission
Fluid
It is not necessary to check
the transmission fluid level.
A transmission fluid leak is the only
reason for fluid loss. If a leak
occurs, take the vehicle to the
dealer/retailer and have it repaired
as soon as possible.
Change the fluid at the intervals
listed inScheduled Maintenance
on
page 11‑2, and be sure to use
the transmission fluid listed in
Recommended Fluids and
Lubricants on page 11‑7.
Notice: Use of the incorrect
automatic transmission fluid may
damage the vehicle, and the
damages may not be covered by
the vehicle's warranty. Always
use the automatic transmission
fluid listed in Recommended
Fluids and Lubricants
on
page 11‑7. The transmission fluid will not reach
the end of the dipstick unless the
transmission is at operating
temperature. If you need to check
the transmission fluid level, please
take the vehicle to your dealer/
retailer.
Engine Air Cleaner/Filter
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the
Maintenance
IIintervals and replace
it at the first oil change after each
80 000 km (50,000 mile) interval.
See Scheduled Maintenance
on
page 11‑2for more information.
If you are driving in dusty/dirty
conditions, inspect the filter at each
engine oil change.
See Engine Compartment Overview
on page 10‑6for the location of the
engine air cleaner/filter.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter,
remove the filter from the vehicle
and lightly shake the filter (away
from vehicle) to release loose dust
and dirt. If the filter remains caked
with dirt, a new filter is required.
To inspect or replace the engine air
cleaner/filter:
1. Remove the engine cover. See Engine Cover on page 10‑7.
A. Ventilation Tube
B. Sensor
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Vehicle Care 10-13
2. Disconnect the cover fitting fromthe ventilation tube (A).
3. Disconnect the wiring harness connector from the sensor (B).
A. Clamp
B. Screws
C. Housing Cover
D. Filter
E. Base
4. Loosen the outlet duct clamp (A). 5. Loosen the six housing
cover (C) screws (B).
6. Remove the housing cover (C) with outlet duct.
7. Remove the filter (D) and any loose debris that may be found
in the base (E).
8. Inspect or replace the filter (D).
9. Reverse Steps 2 through 6 to reinstall the housing cover and
reconnect the electrical
connector to the sensor.
10. Reinstall the engine cover. See Engine Cover on page 10‑7.{WARNING
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
(Continued)
WARNING (Continued)
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. If it is not there and the
engine backfires, you could be
burned. Do not drive with it off,
and be careful working on the
engine with the air cleaner/
filter off.
Notice: If the air cleaner/filter is
off, a backfire can cause a
damaging engine fire. And, dirt
can easily get into the engine,
which will damage it. Always
have the air cleaner/filter in place
when you are driving.
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10-14 Vehicle Care
Cooling System
The cooling system allows the
engine to maintain the correct
working temperature.
A. Engine Coolant Recovery Tank
B. Radiator Pressure Cap
C. Engine Cooling Fans
{WARNING
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
{WARNING
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the engine if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine fire, and you
could be burned. Get any leak
fixed before you drive the vehicle.Notice:
Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant could require changing
sooner, at 50 000 km
(30,000 miles) or 24 months,
whichever occurs first. Any
repairs would not be covered by
the vehicle warranty. Always use
DEX-COOL
®(silicate-free) coolant
in the vehicle.
Engine Coolant
The cooling system in the vehicle is
filled with DEX-COOL®engine
coolant. The coolant is designed to
remain in the vehicle for five years
or 240 000 km (150,000 miles),
whichever occurs first.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
see Engine Overheating
on
page 10‑18.
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Vehicle Care 10-15
What to Use
{WARNING
Adding only plain water to
the cooling system can be
dangerous. Plain water, or some
other liquid such as alcohol, can
boil before the proper coolant
mixture will. The vehicle's coolant
warning system is set for the
proper coolant mixture. With plain
water or the wrong mixture, the
engine could get too hot but you
would not get the overheat
warning. The engine could catch
fire and you or others could be
burned. Use a 50/50 mixture of
clean, drinkable water and
DEX-COOL
®coolant.Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
coolant. If using this mixture,
nothing else needs to be added.
This mixture:
.Gives freezing protection down
to
−37°C (−34°F), outside
temperature.
.Gives boiling protection up to
129°C (265°F), engine
temperature.
.Protects against rust and
corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine
temperature.
Notice: If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and other
parts. Notice:
If extra inhibitors
and/or additives are used in the
vehicle's cooling system, the
vehicle could be damaged. Use
only the proper mixture of the
engine coolant listed in this
manual for the cooling system.
See Recommended Fluids and
Lubricants
on page 11‑7for more
information.
Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
Check to see if coolant is visible in
the coolant recovery tank. If the
coolant inside the coolant recovery
tank is boiling, do not do anything
else until it cools down. If coolant is
visible but the coolant level is not at
or above the FULL COLD mark, add
a 50/50 mixture of clean, drinkable
water and DEX-COOL coolant at the
coolant recovery tank, but be sure
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10-16 Vehicle Care
the cooling system is cool before
this is done. SeeCooling Systemon
page 10‑14for more information.
The coolant recovery tank cap has
this symbol on it.
When the engine is cold, the coolant
level should be at or above the
FULL COLD line marked on the
recovery tank.
When the engine is hot, the level
could be higher than the FULL
COLD line. If the coolant is below
the FULL COLD line when the
engine is hot, there could be a leak
in the cooling system.
If the coolant is low, add the coolant
or take the vehicle to a dealer/
retailer for service.
How to Add Coolant to the
Recovery Tank
{WARNING
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
Notice: This vehicle has a
specific coolant fill procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If coolant is needed, add the proper
DEX-COOL
®coolant mixture at the
coolant recovery tank.
How to Add Coolant to the
Radiator
{WARNING
An electric engine cooling fan
under the hood can start up even
when the engine is not running
and can cause injury. Keep
hands, clothing, and tools away
from any underhood electric fan.
{WARNING
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn
the surge tank pressure
cap —even a little —they can
come out at high speed. Never
turn the cap when the cooling
system, including the surge tank
pressure cap, is hot. Wait for the
(Continued)
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