engine Seat Alhambra 2009 Workshop Manual

Intelligent technology
182
WARNING
Special care must be taken when working on the engine or on components
in the engine compartment.•
It is important that you read and observe the corresponding warnings
before working in the engine compartment ⇒page 211.
•
If the brake warning symbol does not go out, or if it lights up when
driving, the brake fluid level in the reservoir is too low or there is a fault in
the brake system. Risk of accident. Stop the vehicle and do not drive on.
You should obtain professional assistance.
•
If the brake warning lamp
 lights up together with the ABS warning
lamp
, the control function of the ABS could be out of action. This could
cause the rear wheels to lock quickly when you brake. This could cause the
rear to break away. Risk of skidding. Drive carefully to the nearest qualified
workshop and have the fault corrected.
Brake assist system (BAS)The brake servo (BAS) works only when the engine is running.
In an emergency, most drivers brake in time, but not with maximum force.
This results in unnecessarily long braking distances.
In these cases the brake assist servo comes into action: on activating the
brake pedal quickly, the assistant interprets this as an emergency. It then very
quickly builds up the full brake pressure so that the ABS can be activated
more quickly and efficiently, thus reducing the braking distance.
Do not reduce the pressure on the brake pedal. The brake assist system
switches off automatically as soon as you release the brake.
WARNING
Try to always adapt the speed of the vehicle to weather, road and traffic
conditions. Do not let the extra safety afforded by the system tempt you
into taking any risks when driving. Risk of accident.•
The risk of accident is higher if you drive too fast, if you do not keep
your distance from the car in front, and when the road surface is slippery or
wet. The increased accident risk cannot be reduced by the brake assist
system.
•
The brake assist system cannot defy the laws of motion. Slippery and
wet roads are dangerous even with the brake assist system!
•
Modifications to the vehicle or work carried out incorrectly (e.g. to the
engine, the brake system, running gear or any components affecting the
wheels and tyres) could affect the efficiency of the ABS, EDL, ESP and TCS
and lessen their efficiency.
Anti-locking brake system (ABS)
The anti-lock brake system prevents the wheels locking
during braking.The anti-lock brake system (ABS) is an important part of the car's active safety
system.
How the ABS works
If one of the wheels is turning too slowly in relation to the road speed, and is
close to locking, the system will reduce the pressure for this wheel. The driver
is made aware of this control process by a pulsating of the brake pedal and
audible noise. This is a deliberate warning to the driver that one or more of
the wheels is tending to lock and the ABS control function has intervened. In
this situation it is important to keep the brake pedal fully depressed so the
ABS can regulate the brake application. Do not “pump” the brake pedal.
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Intelligent technology183
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
On braking sharply on slippery ground, this system helps to keep the vehicle
under control, as the wheels do not lock.
However, ABS will not necessarily guarantee shorter braking distances in
all
conditions. The braking distance could even be longer if you brake on gravel
or on fresh snow covering a slippery surface.
WARNING
Try to always adapt the speed of the vehicle to weather, road and traffic
conditions. Do not let the extra safety afforded by the system tempt you
into taking any risks when driving. Risk of accident.•
The anti-lock brake system cannot defy the laws of motion. Slippery
and wet roads are dangerous even with ABS! If you notice that the ABS has
been activated, you should reduce speed immediately to suit the road and
traffic conditions.
•
The ABS cannot reduce the risk of accident if, for example, you are
driving with an unsuitable load or too close to the preceding vehicle.WARNING
•
Modifications to the vehicle or work carried out incorrectly (e.g. to the
engine, the brake system, running gear or any components affecting the
wheels and tyres) could affect the efficiency of the ABS, EDL, ESP and TCS
and lessen their efficiency.
•
The effectiveness of ABS is also determined by the tyres fitted
⇒ page 227.
ABS warning lamp

The warning lamp monitors the ABS.The warning lamp
 should light up for a few seconds when the ignition is
switched on. It goes out again after the system has run through an automatic
test sequence.
There is a fault in the ABS if:
•
The ABS warning lamp
 does not light up when the ignition is switched
on.
•
The warning lamp does not go out again after a few seconds.
•
The warning lamp lights up when the vehicle is moving.
The vehicle can still be braked in the normal way (except that the ABS control
function is out of action). Please take the vehicle to a qualified workshop as
soon as possible.
If a fault occurs in the ABS, the ESP warning lamp will also light up
42).
Brake system fault
If the ABS warning lamp
 lights up together with the brake warning lamp
, this indicates not only a fault in the ABS function, but also a possible fault
in the brake system ⇒.
At the same time, a text message or the necessary operations may appear on
the instrument panel.
WARNING
Special care must be taken when working on the engine or on components
in the engine compartment.•
It is important that you read and observe the corresponding warnings
before working in the engine compartment ⇒ page 211.
42)Optional equipment
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Intelligent technology
184•
If the brake warning lamp
 should light up together with the ABS
warning lamp
, stop the vehicle immediately and check the brake fluid
level in the reservoir ⇒page 223. If the fluid level has dropped below the
“MIN” mark you must not drive on. Risk of accident. You should obtain
professional assistance.
•
If the brake fluid level is correct, the fault in the brake system may have
been caused by a failure of the ABS control function. This could cause the
rear wheels to lock quickly when you brake. This could cause the tail of the
vehicle to skid sideways. Drive carefully to the nearest qualified workshop
and have the fault corrected.
Electronic differential lock (EDL)
The electronic differential lock helps prevent the loss of trac-
tion caused if one of the driven wheels starts spinning.The electronic differential lock (EDL) only works when the engine is running.
EDL helps the vehicle to start moving, accelerate and climb a gradient in slip-
pery conditions where this may otherwise be difficult or even impossible.
It uses the ABS sensors to monitor the speed of the driven wheels.
At speeds of up to approximately 80 km/h, it is able to balance out differ-
ences in the speed of the driven wheels of approximately 100 rpm caused by
a slippery road surface on one side of the vehicle. It does this by braking the
wheel which has lost traction and distributing more driving force to the other
driven wheel via the differential.
To prevent the disc brake of the braked wheel from overheating, the EDL cuts
out automatically if subjected to excessive loads. The car remains operational
and will behave in the same way as a car without EDL. For this reason, the
driver is not informed that the EDL has been switched off. The EDL will switch on again automatically when the brake has cooled down.
WARNING
Try to always adapt the speed of the vehicle to weather, road and traffic
conditions. Do not let the extra safety afforded by the system tempt you
into taking any risks when driving. Risk of accident.•
When accelerating on a slippery surface, for example on ice and snow,
press the accelerator carefully. Despite EDL, the driven wheels may other-
wise start to spin. This could impair the car's stability.
•
Always adapt your driving style to suit road conditions and the traffic
situation.WARNING
Modifications to the vehicle or work carried out incorrectly (e.g. to the
engine, the brake system, running gear or any components affecting the
wheels and tyres) could affect the efficiency of the ABS, EDL, ESP and TCS
and lessen their efficiency.Electronic stabilisation programme (ESP)
The electronic stabilisation programme helps to reduce the
danger of skidding.The electronic stabilisation programme (ESP) consists of ABS, EDL and TCS
and only works when the engine is running.
The ESP should generally be left switched on at all times. Only when the
necessary drive can not be obtained should the ESP be disconnected.
For example:•
when driving with snow chains,
WARNING (continued)
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Intelligent technology185
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
•
when driving in deep snow or on loose surfaces,
•
when rocking the vehicle backwards and forwards to free it from mud, for
example.
You should press the button to switch the ESP back on when you no longer
need wheel spin.
When the ESP is deactivated, the TCS is switched off at the same time. This
means that this technology is not available for as long as the ESP remains
switched off.
How ESP works
ESP reduces the danger of skidding by braking the wheels individually. The
system uses the steering wheel angle and road speed to calculate the
changes of direction desired by the driver, and constantly compares them
with the actual behaviour of the car. If the desired course is not being main-
tained accurately (for instance if the car is beginning to skid) the ESP compen-
sates automatically by applying the brake at the appropriate wheel.
The forces acting on the braked wheel bring the car back to a stable condi-
tion. If the car is tending to oversteer (break away at the rear) the brake appli-
cation is concentrated on the outside front wheel; if the car is understeering
(tending to follow a wider radius in a bend), the brake is mainly applied to the
inside rear wheel.
How the Traction Control System (TCS) works
TCS reduces engine power to help prevent the driven wheels of front-wheel
drive vehicles losing traction during acceleration. The system works in the
entire speed range in conjunction with ABS. If a malfunction should occur in
the ABS, the TCS will also be out of action. TCS helps the car to start moving,
accelerate and climb a gradient in slippery conditions where this may other-
wise be difficult or even impossible.
When does the warning lamp light up or flash
 ?
•
The warning lamp
 lights up when the ignition is switched on and
should go out again after a few seconds.
•
The warning lamp
 will start flashing to indicate that the ESP and TCS
are counteracting an unstable driving condition.
•
It  will light up continuously if there is a malfunction in the ESP.
•
It will light up continuously if the ESP is switched off.
•
It will also come on if a fault should occur in the ABS because the ESP
operates in conjunction with the ABS.
If the warning lamp
 lights up and stays on after the engine is started, this
may mean that the control system has temporarily switched off the function.
In this case the ESP can be reactivated by switching the ignition off and then
on again. If the warning lamp goes out, this means the system is fully func-
tional
If the battery is disconnected, the warning lamp
 lights after turning the
ignition on. This should turn off after a brief trip.
WARNING
Try to always adapt the speed of the vehicle to weather, road and traffic
conditions. Do not let the extra safety afforded by the system tempt you
into taking any risks when driving. Risk of accident.•
The ESP and TCS cannot defy the laws of motion. This should be kept in
mind, particularly on slippery and wet roads and when towing a trailer.
•
Always adapt your driving style to suit the condition of the roads and
the traffic situation.
•
The ESP cannot reduce the risk of accident if, for example, you are
driving with an unsuitable load or too close to the preceding vehicle.WARNING
•
Modifications to the vehicle or work carried out incorrectly (e.g. to the
engine, the brake system, running gear or any components affecting the
wheels and tyres) could affect the efficiency of the ABS, EDL, ESP and TCS
and lessen their efficiency.
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Intelligent technology
186•
The effectiveness of the ESP is also determined by the tyres fitted
⇒ page 227.Caution
I n o rd e r to e nsu r e tha t ES P a n d TCS fu n ct io n cor re c tl y, a ll fou r w h e el s m u st b e
fitted with the same tyres. Any differences in the rolling radius of the tyres can
cause the system to reduce engine power when this is not desired.Power steeringPower steering does not work if the engine is not running or if the power
steering system has developed a fault. In this case the steering wheel is very
hard to turn.
Caution
Do not keep the steering wheel in the full-lock position for longer than
15 seconds when the engine is running. This could cause damage to the
power steering system.Four-wheel drive*
In vehicles with four-wheel drive, the engine power is distrib-
uted to all four wheelsThe four-wheel drive system is fully automatic and does not require interven-
tion by the driver. The engine power is permanently distributed to all four wheels. The engine power is distributed automatically to both axles
according to the road conditions and how you drive.
Winter tyres
Thanks to its four-wheel drive, your car will have plenty of traction in winter
conditions, even with the standard tyres. Nevertheless, we still recommend
that, in keeping with cars with front or rear wheel drive, winter tyres or all-
season tyres should be fitted on
all four wheels when winter road conditions
are expected, mainly because this will give a better braking response.
Snow chains
On roads where snow chains are mandatory, they must be fitted to the front
wheels of cars with four-wheel drive.
Replacing tyres
In vehicles with four-wheel drive, all four tyres should have the same amount
of wear. All four wheels must have the same rolling circumference.
WARNING
Never drive too fast on icy, slippery or wet surfaces. You could lose control
of your vehicle if you drive too fast. This may result in serious injury.•
Therefore, it is essential that you adjust your speed to suit the road and
traffic conditions. Do not let the extra safety afforded by four-wheel drive
tempt you into taking any risks when driving.
•
The four-wheel drive gives the vehicle good acceleration even in winter.
When braking, a four-wheel drive vehicle handles in the same way as a
front drive vehicle.
•
On wet roads the front wheels may start to “aquaplane” and lose
contact with the road if the car is driven too fast. If this should happen,
there will be no sudden increase in engine speed to warn the driver, as with
a front-wheel drive car.
WARNING (continued)
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Driving and the environment187
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Driving and the environmentRunning-inRunning in a new engine
The engine needs to be run-in over the first 1,500 km.Up to 1,000 kilometres
– Do not drive at speeds of more than 2/3 the maximum speed.
– Do not use full throttle.
– Avoid high engine revolutions.
– Do not tow a trailer.
From 1000 to 1500 km
– Speeds can be gradually increased to the maximum road speed
or maximum permissible engine speed (rpm).During its first few hours of running, the internal friction in the engine is
greater than later on when all the moving parts have bedded down.
For the sake of the environment
If the engine is run in gently, the life of the engine will be increased and its oil
consumption reduced.
Running in tyres and brake pads
New tyres should be run-in carefully for the first 500 km. New
brake pads should be run-in carefully for the first 200 km.During the first 200 km, you can compensate for the reduced braking effect
by applying more pressure to the brake pedal. If you need to make an emer-
gency stop, the braking distance will be longer with new brake pads than with
brake pads which have been run-in.
WARNING
•
New tyres do not give maximum grip to start with, and need running in.
This may cause an accident. Drive particularly carefully in the first 500 km.
•
New brake pads must be “run in” an d do not have the correct friction
properties during the first 200 km. However, you can compensate for the
slightly reduced braking effect by applying more pressure on the brake
pedal.
Braking effect and braking distance
The braking effect and braking distance are influenced by
driving situations and road conditions.The efficiency of the brakes depends directly on the brake pad wear. The rate
of wear of the brake pads depends to a great extent on the conditions under
which the vehicle is operated and the way the vehicle is driven. If you often
drive in town traffic, drive short distances or have a sporty driving style, we
recommend that you have the thickness of your brake pads checked by SEAT
Service more frequently than recommended in the service schedule.
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Driving and the environment
188If you drive with wet brakes, for example, after crossing areas of water, in
heavy rainfall or even after washing the car, the effect of the brakes is less-
ened as the brake discs are wet or even frozen (in winter): in this case, “dry”
the brakes by applying the brakes carefully several times
WARNING
Longer braking distances and faults in the brake system increase the risk
of accidents.•
New brake pads must be run in and do not have the correct friction
during the first 200 km. The slightly reduced braking effect can be compen-
sated for by increasing pressure on the brake pedal. This also applies when
new brake pads are fitted.
•
If brakes are wet or frozen, or if you are driving on roads which have
been gritted with salt, braking power may set in later than normal.
•
When driving downhill, the brakes work hard and get hot very quickly.
Before driving down a long steep gradient, it is advisable to reduce speed
and change to a lower gear (or move the selector lever to a lower gear if
your vehicle has automatic transmission). In this way you will make use of
the engine braking effect and relieve the load on the brakes.
•
Never let the brakes “rub” by only applying light pressure. Continuous
braking will cause the brakes to overheat and will increase the braking
distance. Apply and then release the brakes alternately.
•
Never let the vehicle coast with the engine switched off. The braking
distance is increased considerably as the brake servo does not work.
•
Very heavy use of the brakes may cause a vapour lock if the brake fluid
is left in the system for too long. This impairs the braking effect.
•
Non-standard or damaged front spoilers could restrict the airflow to the
brakes and cause them to overheat. Observe the notes ⇒page 204 before
buying accessories.
•
If a brake circuit fails, the braking distance will be increased consider-
ably. Contact a qualified workshop immediately and avoid unnecessary
journeys.
Exhaust gas emission control systemCatalytic converter*To conserve the useful life of the catalytic converter
– Always use unleaded petrol.
– Do not run the fuel tank dry.
– For engine oil changes, do not replenish with too much engine oil ⇒page 217, “Topping up engine oil ”.
– Never tow the vehicle to start it, use jump leads if necessary ⇒page 250.If you notice misfiring, uneven running or loss of power when the vehicle is
moving, reduce speed immediately and have the vehicle inspected at the
nearest qualified workshop. These symptoms are communicated by the
exhaust gas warning lamp ⇒page 72. If this happens, unburnt fuel can enter
the exhaust system and escape into the environment. The catalytic converter
can also be damaged by overheating.
WARNING
The catalytic converter reaches very high temperatures! Fire hazard!•
Never park where the catalytic converter could come into contact with
dry grass or inflammable materials under the vehicle.
•
Do not apply additional underseal or anti-corrosion coatings to the
exhaust pipes, catalytic converter or the heat shields on the exhaust
system, because the heat from the engine could ignite them.
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Driving and the environment189
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Caution
Never fully drain the fuel tank, in this case, the irregularity of the fuel supply
may cause ignition problems. This allows unburnt fuel to enter the exhaust
system, which could cause overheating and damage the catalytic converter.
For the sake of the environment
Even when the emission control system is working perfectly, there may be a
smell of sulphur from the exhaust under some conditions. This depends on
the sulphur content of the fuel used. Quite often the problem can be reme-
died by changing to another brand of fuel.Diesel engine particulate filter*
The diesel engine particulate filter eliminates soot produced
by burning diesel.The diesel engine dust filter eliminates most of the soot from the exhaust gas
system. Under normal driving conditions, the filter cleans itself. If driving
conditions do not allow the filter to clean itself (for example, multiple short
trips) the filter will be obstructed by dust and pollen and the diesel engine
particulate filter warning lamp will light up.
WARNING
•
The diesel engine particulate filter may reach extremely high tempera-
tures; it should not enter into contact with flammable materials under-
neath the vehicle. Failure to comply could result in fire.
Caution
•
The vehicle is not designed for refuelling with mixtures of FAME fuel
(biodiesel) over 7% in accordance with DIN 51628. The diesel particle filter
will be damaged if this mixture percentage is exceeded.
Economical and environmentally friendly
drivingEconomical and environmentally friendly drivingFuel consumption, environmental pollution and wear to the engine, brakes
and tyres depends in large part on your driving style. By adopting an econom-
ical driving style and anticipating the traffic situation ahead, you can easily
reduce fuel consumption by 10-15%. Some tips on how to help you reduce
pollution while saving money are listed below.
As you drive try to anticipate the traffic situation
A vehicle uses most fuel when accelerating. By anticipating the situation, you
are required to brake less often and, therefore accelerate less. If it is possible,
let the vehicle roll with a gear engaged, for example, if you see a red light
ahead. The braking effect achieved in this way helps to reduce the wear of
brakes and tyres; emissions and fuel consumption are reduced to zero
(disconnection due to inertia).
Change gear early to save energy
An effective way of saving fuel is to change up through the gears quickly.
Running the engine at high rpm in the lower gears uses an unnecessary
amount of fuel.
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Driving and the environment
190Manual gearbox: Change from first to second gear as quickly as possible. We
recommend that, whenever possible, you change to a higher gear upon
reaching 2,000 rpms.
Automatic gearbox: Accelerate in moderation and avoid the “kick-down” (full
throttle) position.
Avoid driving at high speed
We advise you not to drive at the top speed permitted by the vehicle. Fuel
consumption, exhaust emissions and noise levels all increase very rapidly at
higher speeds. Driving at moderate speeds will help to save fuel.
Avoid idling
It is worthwhile switching off the engine when waiting in a traffic jam, at level
crossings or at traffic lights with a long red phase. The fuel saved after only
30 - 40 seconds is greater than the amount of fuel needed to restart the
engine.
The engine takes a very long time to warm up when it is running at idling
speed. Mechanical wear and pollutant emissions are also especially high
during this initial warm-up phase. It is therefore best to drive off immediately
after starting the engine. Avoid running the engine at high speed.
Periodic maintenance
Periodic maintenance work guarantees that, before beginning a journey, you
will not consume more than the required amount of fuel. A well-serviced
engine gives you the benefit of improved fuel efficiency as well as maximum
reliability and an enhanced resale value.
A badly serviced engine can consume up to 10% more fuel than necessary.
Avoid short journeys
To reduce the consumption and emission of polluting gases, the engine and
the exhaust filtration systems should reach the optimum service tempera-
ture . With the engine cold, fuel consumption is proportionally higher. The engine
does not warm up and fuel consumption does not regularise until having
driven some
four kilometres. This is the reason why we recommend avoiding
short trips wherever possible.
Maintain the correct tyre pressures
Bear in mind that keeping the tyres at the correct pressure saves fuel. If the
tyre pressures are just 1 bar too low, this can put the fuel consumption up by
as much as 5 %. Due to the greater rolling resistance, under-inflation also
increases tyre wear and impairs handling.
The tyre pressures should always be checked when the tyres are cold.
Do not use winter tyres all through the year: they will increase fuel consump-
tion by up to 10 %.
Avoid unnecessary weight
Every kilo of extra weight will put up the fuel consumption, so it is worth
checking the luggage compartment occasionally to make sure that no unnec-
essary loads are being transported.
A roof carrier is often left in place for the sake of convenience, even when it is
no longer needed. At a speed of 100-120 km/h your car will use about 12%
more fuel as a result of the extra wind resistance caused by the roof carrier
even when it is not in use.
Save electrical energy
The engine activates the alternator, which produces electricity. With the need
for electricity, fuel consumption is also increased. Because of this, always
turn off electrical equipment when you do not need them. Examples of equip-
ment that use a lot of electricity are: the fan at high speeds, the rear window
heating or the seat heaters*.
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Driving and the environment
192Trailer towingWhat do you need to bear in mind when towing a trailer?The vehicle can, if suitably equipped, be used to tow a trailer or caravan.
If the car is supplied with a factory-fitted towing bracket it will already have
the necessary technical modifications and meet the statutory requirements
for towing a trailer. If you wish to retrofit a towing bracket ⇒page 206.
Connectors
Your vehicle is fitted with a 12-pin connector for the electrical connection
between the trailer and the vehicle.
If the trailer has a 7-pin plug, you will need to use an adapter cable. This is
available from SEAT Service.
Trailer weight / draw bar loading
Never exceed the maximum permitted trailer weights. If you do not load the
trailer up to the maximum permitted trailer weight, you can then climb corre-
spondingly steeper gradients.
The maximum trailer weights listed are only applicable for altitudes up to
1,000 m above sea level. With increasing altitude the engine power and
therefore the vehicle's climbing ability are impaired because of the reduced
air density. The maximum trailer weight has to be reduced accordingly. The
weight of the vehicle and trailer combination must be reduced by 10% for
every further 1,000 m (or part thereof). Where possible, operate the trailer
with the maximum permitted draw bar weight on the ball joint of the towing
bracket, but do not exceed the specified limit.
The figures for trailer weights and draw bar weights given on the data plate
of the towing bracket are for certification purposes only. The correct figures
for your specific model, which may be lower than these figures for the towing
bracket, are given in the registration documents and “Technical data”. Gross combination weight
The gross combination weight is the actual weight of the laden vehicle plus
the actual weight of the laden trailer. If the maximum permissible trailer
weight is to be utilized, the weight of the vehicle may have to be reduced.
Distributing the load
Distribute loads in the trailer so that heavy objects are as near to the axle as
possible. Loads carried in the trailer must be secured to prevent them
moving.
Tyre pressu re
Set tyre pressure to the maximum permitted pressure shown on the sticker on
the inside of the tank flap. Set the tyre pressure of the trailer tyres in accord-
ance with the trailer manufacturer's recommendations.
Exterior mirrors
Check whether you can see enough of the road behind the trailer with the
standard mirrors. If this is not the case you should have additional mirrors
fitted. Both exterior mirrors should be mounted on hinged extension
brackets. Adjust the mirrors to give sufficient vision to the rear.
Headlight adjustment
If towing a trailer the dipped light may dazzle other drivers. Use the headlight
range control to lower the cone of light. If you do not have headlight range
control, have the headlights adjusted by a qualified dealership.
WARNING
•
Never transport people in a trailer. This could result in fatal accidents.
•
To avoid dazzling other drivers, adjust the dipped beam according to
the load. If not, an accident may occur.
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