engine SKODA FABIA 2000 1.G / 6Y Workshop Manual

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Service Department. Technical InformationPrinted in Czech Republic
S00.5301.00.20
Workshop Manual
FABIA 2000➤
Inspection and Maintenance
Edition 08.99

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The Workshop Manual is intended only for use within the Organisation Škoda.
It is not permitted to pass it on to other persons.
© ŠKODA AUTO a. s.Printed in Czech Republic
S00.5301.00.20

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
List of SupplementsEdition 09.04
S00.5301.14.20
List of Supplements to Workshop Manual
FABIA 2000➤
Inspection and Maintenance
Edition 08.99
Supple-
mentEdition Subject Article Number
08.99 Basic Edition S00.5301.00.20
1 12.99 Supplement to Basic Edition S00.5301.01.20
2 02.00 Vehicle identification number S00.5301.02.20
3 03.00 Inspection Service every 90.000 km; exhaust-emission analysis S00.5301.03.20
4 11.00 FABIA COMBI, new engines and gearboxes, exhaust-emission
analysisS00.5301.04.20
5 12.00 Vehicle identification number, exhaust-emission analysis, text
modificationsS00.5301.05.20
6 06.01 FABIA SEDAN, text modifications S00.5301.06.20
7 11.01 Additional text S00.5301.07.20
8 02.02 Engines AWY and BBY S00.5301.08.20
9 06.02 Engine BBZ, coolant G12 Plus S00.5301.09.20
10 10.02 Additions and alterations to the text, exhaust-emission analysis S00.5301.10.20
11 04.03 AZQ Engine, additions and alterations to the text S00.5301.11.20
12 07.03 Exhaust-emission analysis according to EOBD, engine oil capacity
at oil change, engines AMF and ASZS00.5301.12.20
13 02.04 Exhaust gas, addition to text S00.5301.13.20
14 09.04 BMD, BKY engine, addition to text S00.5301.14.20

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
List of SupplementsEdition 09.04
S00.5301.14.20

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
Table of ContentsEdition 09.04
S00.5301.14.20I Table of Contents
02 – Inspection and Maintenance
General points..........................................................................................
- Vehicle identification data ............................................................................
- Storage of ŠKODA new vehicles ....................................................................
- Vehicle handover from stock ........................................................................
- Additional customer information regarding inspection and maintenance .....................
Inspection................................................................................................
- Pre-Delivery Inspection -PDI- (Export) .............................................................
- Pre-sales Inspection - (the Czech Republic) ......................................................
- Delivery Inspection (Export) .........................................................................
- Oil Change Service every 15.000 km
1) (QG0) ....................................................
- Annual Inspection (every 12 months) (QG0) ......................................................
- Every 30 000 km (QG0) ..............................................................................
- Every 60 000 km (QG0) ..............................................................................
- Every 90 000 km (QG0) ..............................................................................
- Every 120 000 km (QG0) .............................................................................
- Every 150.000 km (QG0) .............................................................................
- Every 240 000 km (QG0) .............................................................................
- Inspection Service (QG1, QG2) .....................................................................
- Oil change (QG1, QG2)..............................................................................
Engines...................................................................................................
- Engine overview .......................................................................................
- Engine fitted ............................................................................................
- Visual inspection: Engine for leaks and damage .................................................
- Replace engine oil filter ...............................................................................
- Replacing timing belt and tensioning pulley for camshaft drive (1.9 TDI engines) ..........
- Replacing timing belt and tensioning pulley for camshaft drive (1.4 TDI engines) ..........
- Inspecting timing belt for camshaft drive for wear and running (petrol engine) ..............
- Replacing toothed belt and guide pulley for camshaft drive (1.9 SDI engines) ..............
- Inspecting engine oil level ............................................................................
- Change engine oil .....................................................................................
- Inspecting antifreeze protection, replenishing coolant additive if necessary .................
- Inspecting coolant level (volume) ...................................................................
- Ribbed V-belt: Inspect condition....................................................................
- Routing of V-ribbed belt ..............................................................................
- Replace spark plugs ..................................................................................
- Replace air filter element .............................................................................
- Replacing the fuel filter (diesel engine) ............................................................
- Draining the fuel filter (diesel engine) ..............................................................
Gearbox...................................................................................................
- Gearbox/Final drive: Check the oil level and top it if necessary ................................
- Inspecting ATF level, if necessary topping up ....................................................
Chassis...................................................................................................
- Inspecting thickness of front and rear brake pads/linings .......................................
- Inspecting brake system for leaks and damage ..................................................
02-1page 1
02-1page 1
02-1page 3
02-1page 3
02-1page 3
02-2page 1
02-2page 1
02-2page 2
02-2page 3
02-2page 5
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02-3page 1
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02-3page 17
02-3page 18
02-3page 18
02-3page 19
02-4page 1
02-4page 1
02-4page 2
02-5page 1
02-5page 1
02-5page 2

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Table of ContentsEdition 09.04
S00.5301.14.20II
- Changing brake fluid (every 2 years)...............................................................
- Inspecting the brake fluid level ......................................................................
- Track rod ends: Inspect play, correct attachment and joint boots .............................
- Inspecting tyres (including spare wheel) ...........................................................
- Inspecting the tyre tread depth (including spare wheel) and entering ........................
- Tightening wheel bolts to specific torque ..........................................................
- Inspecting the tyre inflation pressure (including spare wheel) and correcting the tyre
inflation pressure if necessary .......................................................................
Electrical System.......................................................................................
- Power windows: Inspecting positioning ............................................................
- Electrical components: Check for proper operation ..............................................
- Battery: Testing no-load voltage ....................................................................
- Battery: Inspecting electrolyte level, topping up with distilled water if necessary ...........
- Radio: Check for proper operation..................................................................
- Setting clock ............................................................................................
- Connect vehicle system tester and interrogate fault memory..................................
- Resetting service interval display (SID) QG0 .....................................................
- Resetting service interval display (SID) QG1 and QG2 .........................................
- Changing the code of the service intervals ........................................................
- Inspecting headlight beam setting and adjusting if necessary .................................
- Setting the headlight beam ..........................................................................
- Replace emergency battery for alarm system ...................................................
Body.......................................................................................................
- Airbag units: Visual inspection ......................................................................
- Inspect key switch for deactivation of front passenger airbag ..................................
- Check underbody protection and body paintwork for damage .................................
- Inspecting plenum chamber and water drain openings for dirt, cleaning if necessary .....
- Windscreen wiper/washer system: Check for proper operation ................................
- Sun roof: Cleaning and greasing runners .........................................................
- Door locks, locking buttons, child safety locks: Check for proper operation .................
- Replacing the dust and odour filter element ......................................................
- Sticking the vehicle data sticker .....................................................................
- ................................................................................. Inspect trailer coupling
Exhaust-emission Analysis..........................................................................
- Exhaust-Emission Analysis on Models with Fuel Engines ......................................
- Test Values for Exhaust-Emission Analysis on Models with Fuel Engines..................
- Exhaust-Emission Analysis on Models with Diesel Engines ....................................
- Test Values for Exhaust-Emission Analysis on Diesel Engines................................
Miscellaneous...........................................................................................
- Tow starting/Towing ..................................................................................
- Perform a test drive ...................................................................................
- Raising the vehicle ....................................................................................02-5page 2
02-5page 4
02-5page 5
02-5page 5
02-5page 6
02-5page 6
02-5page 6
02-6page 1
02-6page 1
02-6page 1
02-6page 1
02-6page 2
02-6page 2
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02-6page 3
02-6page 4
02-6page 7
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02-6page 13
02-7page 1
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02-7page 3
02-7page 3
02-7page 4
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02-7page 6
02-8page 1
02-8page 1
02-8page 2
02-8page 5
02-8page 6
02-9page 1
02-9page 1
02-9page 2
02-9page 2

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
General pointsEdition 09.04
S00.5301.14.2002-1 page 1 02
02-1 General points
Vehicle identification data
Vehicle identification number
The vehicle identification number (chassis number)
is attached to the right suspension dome.
The vehicle identification number (chassis number)
can also be found bottom left of the front window cor-
ner.
1 - Manufacturer's world code
2 - Model and version:
B - FABIA SEDAN Elegance
C - FABIA SEDAN Comfort/Ambiente
D - FABIA SEDAN Classic
G - FABIA COMBI Elegance
H - FABIA COMBI Comfort/Ambiente
J - FABIA COMBI Classic
M - FABIA Elegance
N - FABIA Comfort/Ambiente
P - FABIA Classic/Junior
T - FABIA PRAKTIK
W - FABIA RS
3 - Engine type:
A - 1.0 ltr./37 kW/petrol engine
B - 1.4 ltr./50 kW/petrol engine
C - 1.4 ltr./55 kW/petrol engine
D - 1.4 ltr./74 kW/petrol engine
E - 2.0 ltr./85 kW/petrol engine
F - 1.9 ltr. SDI/47kW/diesel engine
H - 1.4 ltr./44 kW/petrol engine
S - 1.9 ltr. TDI PD/74 kW/diesel engine
02 – Inspection and Maintenance

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General pointsEdition 09.04
S00.5301.14.2002-1 page 2 02
U - 1.9 ltr. TDI PD/96 kW/diesel engine
W - 1.2 ltr./40 kW/petrol engine
Y - 1.2 ltr./47 kW/petrol engine
Z - 1.4 ltr. TDI PD/55 kW/diesel engine
4 - Airbag System:
0 - no airbag
1 - 1 Front airbag
2 - 2 Front + 2 side airbags
4 - 2 Front airbags
8 - light weight utility vehicle
5 - Model:
6Y - FABIA, FABIA COMBI, FABIA SEDAN, FABIA
PRAKTIK, FABIA RS
6 - Internal code
7 - Model year:
Y - 2000
1 - 2001
2 - 2002
3 - 2003
4 - 2004
5 - 2005
8 - Manufacturing plant:
3 and 4 - Mladá Boleslav
6 - Kvasiny
7 - Vrchlabí
B - Solomonovo
N - Mladá Boleslav
X - Poznan
9 - Vehicle body number
Type plate
The type plate -arrow- is attached to the front of the left
wheel house.

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General pointsEdition 09.04
S00.5301.14.2002-1 page 3 02
Vehicle data sticker
The vehicle data sticker is located at the rear left on the
floor of the boot.
Storage of ŠKODA new vehicles
Notes on storage of new vehicles ⇒Technical Service
Handbook.
Vehicle handover from stock
–Before starting a stock vehicle, carry out a Pre-sales
Inspection.
–If the vehicle has been in stock for more than 6
months, replace the brake fluid.
–Inspect the electrolyte level of the battery and top up,
if necessary.
–Before the vehicle is sold, the recharging table must
be removed from the battery.
–If the battery is more than 52 weeks old or has been
recharged more than twice, it must be replaced with
a new battery.
Additional customer information regard-
ing inspection and maintenance
Information regarding the use of vehicles under
„severe conditions“:
–The service advisor should always point out to the
customer that the inspection intervals are based on
normal operating conditions.
–Under „severe conditions“ the inspection intervals
must be shortened.
„Severe conditions“ exist, for instance, if the vehicle is op-
erated continuously in one or several of the conditions
stated below:
♦Towing a trailer or when fitted with a roof rack.
♦Operated on dusty, poor, muddy roads or roads treat-
ed with road salt.
♦Driven for short distances and at ambient tempera-
tures below freezing point.
–If one or several of these „severe conditions“ exists,
please advise your customer whether it is necessary
to have work carried out between the normal service
intervals, such as:
♦Changing the engine oil before the normal specified
interval.
♦Cleaning or replacing the air filter element in the air fil-
ter housing.

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General pointsEdition 09.04
S00.5301.14.2002-1 page 4 02
General information:
–Inform your customer about this so that he has each
inspection carried out at the right time and none are
forgetten.
–Draw the attention of your customer to the sticker af-
fixed to the side of the dash panel (driver's side) indi-
cating when the next service event is due.
–In addition, enter in the boxes provided in the pages of
the Service Schedule when the next service or other
additional operations should be carried out.
–An oil change service should be undertaken at the
prescribed interval ⇒Chapter 02-2.
–Advise your customer that to maintain the vehicle in a
safe and roadworthy condition and also to ensure that
the warranty terms are complied with, it is essential to
have the additional following operations carried out in
addition to the annual inspections:
♦Every 2 years change the brake fluid (have this done
if possible during an inspection service).