oil filter SKODA FABIA 2000 1.G / 6Y Workshop Manual

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Table of ContentsEdition 09.04
S00.5301.14.20I Table of Contents
02 – Inspection and Maintenance
General points..........................................................................................
- Vehicle identification data ............................................................................
- Storage of ŠKODA new vehicles ....................................................................
- Vehicle handover from stock ........................................................................
- Additional customer information regarding inspection and maintenance .....................
Inspection................................................................................................
- Pre-Delivery Inspection -PDI- (Export) .............................................................
- Pre-sales Inspection - (the Czech Republic) ......................................................
- Delivery Inspection (Export) .........................................................................
- Oil Change Service every 15.000 km
1) (QG0) ....................................................
- Annual Inspection (every 12 months) (QG0) ......................................................
- Every 30 000 km (QG0) ..............................................................................
- Every 60 000 km (QG0) ..............................................................................
- Every 90 000 km (QG0) ..............................................................................
- Every 120 000 km (QG0) .............................................................................
- Every 150.000 km (QG0) .............................................................................
- Every 240 000 km (QG0) .............................................................................
- Inspection Service (QG1, QG2) .....................................................................
- Oil change (QG1, QG2)..............................................................................
Engines...................................................................................................
- Engine overview .......................................................................................
- Engine fitted ............................................................................................
- Visual inspection: Engine for leaks and damage .................................................
- Replace engine oil filter ...............................................................................
- Replacing timing belt and tensioning pulley for camshaft drive (1.9 TDI engines) ..........
- Replacing timing belt and tensioning pulley for camshaft drive (1.4 TDI engines) ..........
- Inspecting timing belt for camshaft drive for wear and running (petrol engine) ..............
- Replacing toothed belt and guide pulley for camshaft drive (1.9 SDI engines) ..............
- Inspecting engine oil level ............................................................................
- Change engine oil .....................................................................................
- Inspecting antifreeze protection, replenishing coolant additive if necessary .................
- Inspecting coolant level (volume) ...................................................................
- Ribbed V-belt: Inspect condition....................................................................
- Routing of V-ribbed belt ..............................................................................
- Replace spark plugs ..................................................................................
- Replace air filter element .............................................................................
- Replacing the fuel filter (diesel engine) ............................................................
- Draining the fuel filter (diesel engine) ..............................................................
Gearbox...................................................................................................
- Gearbox/Final drive: Check the oil level and top it if necessary ................................
- Inspecting ATF level, if necessary topping up ....................................................
Chassis...................................................................................................
- Inspecting thickness of front and rear brake pads/linings .......................................
- Inspecting brake system for leaks and damage ..................................................
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Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
General pointsEdition 09.04
S00.5301.14.2002-1 page 3 02
Vehicle data sticker
The vehicle data sticker is located at the rear left on the
floor of the boot.
Storage of ŠKODA new vehicles
Notes on storage of new vehicles ⇒Technical Service
Handbook.
Vehicle handover from stock
–Before starting a stock vehicle, carry out a Pre-sales
Inspection.
–If the vehicle has been in stock for more than 6
months, replace the brake fluid.
–Inspect the electrolyte level of the battery and top up,
if necessary.
–Before the vehicle is sold, the recharging table must
be removed from the battery.
–If the battery is more than 52 weeks old or has been
recharged more than twice, it must be replaced with
a new battery.
Additional customer information regard-
ing inspection and maintenance
Information regarding the use of vehicles under
„severe conditions“:
–The service advisor should always point out to the
customer that the inspection intervals are based on
normal operating conditions.
–Under „severe conditions“ the inspection intervals
must be shortened.
„Severe conditions“ exist, for instance, if the vehicle is op-
erated continuously in one or several of the conditions
stated below:
♦Towing a trailer or when fitted with a roof rack.
♦Operated on dusty, poor, muddy roads or roads treat-
ed with road salt.
♦Driven for short distances and at ambient tempera-
tures below freezing point.
–If one or several of these „severe conditions“ exists,
please advise your customer whether it is necessary
to have work carried out between the normal service
intervals, such as:
♦Changing the engine oil before the normal specified
interval.
♦Cleaning or replacing the air filter element in the air fil-
ter housing.

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InspectionEdition 09.04
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Oil Change Service every 15.000 km1) (QG0)
An Oil Change Service need only be carried out if the vehicle has covered 15 000 km before one year has
elapsed1). If the Oil Change Service is due only a few months prior to the Annual Inspection, it is recommend-
ed to carry out the Annual Inspection at the same time.
Annual Inspection (every 12 months) (QG0)
1)The 7500 km interval applies for diesel operation with high sulphur content - it does not apply for the Czech Republic (for further information
refer to Technical Service Handbook)
Work involvedChapter
–Change engine oil
–Replace engine oil filter02-3
–Disc brake pads: Inspect thickness02-5
–Reset service interval display02-6
–Drain away water from the fuel filter (diesel engine with fuel operation, which does not
comply with DIN EN 590-standard)
After each oil change
–Complete „Next service date“ sticker (max. 1 year or 15 000 km) and affix sticker to the
side of the dash panel (on the driver's side)
–Complete and attach service mirror tag to the interior rear-view mirror
–Hand customer the completed and signed form
Chapter
♦For vehicles with a high mileage carry out an Oil Change Service no later than after 15
000 km1). Carry out Annual Inspection after 30 000 km prior to the scheduled date02-3
♦Every 2 years - in addition change brake fluid 02-5
♦Every 4 years - in addition, change air filter element and clean air filter housing - vehicles
driven less than 60 000 km within 4 years - replace contents set for tyre repair 02-3
♦Every 5 years - replace the emergency battery for the alarm 02-6
♦Exhaust-emission analysis (EEA): Expiry date - see EEA tag on the vehicle identification
plate (only valid for some countries)
♦Recommendation: Replace windscreen wiper blades every 2 years
♦At each inspection - check the 'use by date' of the first aid kit
Work involved
–Interrogate fault memory of all systems, if necessary erase02-6
–Inspect engine and components in the engine compartment for leaks and damage02-3
–Change engine oil
–Replace engine oil filter02-3
–Airbag units: Perform visual inspection for external damage02-7
–Reset service interval display02-6
–Inspecting brake system for leaks and damage02-5
–Check the thickness of the brake pads on all wheels02-5
–Check gearbox, final drive, drive shafts and joint boots for leaks and damage
–Axle joints: Inspect boots for leaks and damage

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InspectionEdition 09.04
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Every 30 000 km (QG0)
Includes: Annual inspection and additional operations stated in the table below
–Track rod ends: Inspect play and correct attachment of boots
–Check the tyre inflation pressure (including spare wheel), correct if necessary02-5
–Inspect tyre wear (including spare wheel)02-5
–Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)02-5
–Inspect exhaust system for leaks, damage and attachment
–Brake fluid volume: Check level, if necessary top up02-5
–Battery: test02-6
–Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary02-3
–Flap lock for the engine bonnet: grease
–Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation02-6
–Windscreen wiper and washer system: Inspect condition of wiper blades, wiper opera-
tion, washer system: if necessary top up fluid02-7
–Inspect plenum chamber for dirt, clean if necessary02-7
–Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)02-3
–Inspect trailer coupling (with removable arm - manufacturer Profsvar)02-7
After each inspection
–Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
–Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection02-9
–„Mirror tag“ - complete and attach to interior mirror
–Hand customer the completed and signed form
Work involvedChapter
–Headlights: Inspect, if necessary adjust02-6
–Gear oil: Inspect level and top up if necessary (manual gearbox)02-4
–Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)02-3
–Check underbody protection and body paintwork for damage02-7
–Dust and odour filter element for the passenger compartment: replace02-7
–Inspect operation of tilting roof and grease the runners02-7
–Inspect timing belt (petrol engines) - every 90 000 km, then every 30 000 km02-3

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InspectionEdition 09.04
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Every 240 000 km (QG0)
Includes: Inspection every 120 000 km and additional operations stated in the table below
Inspection Service (QG1, QG2)
♦Vehicles with WIV (QG1) must be filled with oils which conform to the VW standard 503 00 (petrol engines) VW
506 00 (SDI, TDI diesel engines) or VW 506 01 (TDI PD diesel engines), possibility of damage when using other
oils.
♦Vehicles with WIV which have been filled with oils which do not conform to the VW standard 503 00 or VW 506 00
or VW 506 01, must be coded in the WIV with a fixed oil change limitation (QG2) ⇒Chapter 02-6. Work involvedChapter
–Replace tensioning pulley (PD diesel engine as of 08.03)02-3
♦Every 2 years - in addition change brake fluid
♦Every 4 years - replace contents set for tyre repair
♦Every 90 000 km - replace the guide pulley and the tensioning pulley (PD diesel engine up to 07.03)
♦Every 120 000 km - replace the timing belt and the guide pulley (038 109 244 H) (diesel engines as of 05.01 to
04.02 except the PD engine)
♦Every 120 000 km - Replace the timing belt (PD Diesel engine as of 08.03)
♦Every 150 000 km - replace the timing belt (diesel engines as of 05.02 and with the guide pulleyr 038 109 244
M) - except on the TDI PD engine
♦Every 240 000 km - Replace the tensioning pulley (PD Diesel engine as of 08.03)
♦Exhaust-emission analysis (EEA). Expiry date - see EEA tag on the vehicle identification plate (only valid for
some countries)
♦At each inspection - check the 'use by date' of the first aid kit
♦Recommendation: Replace windscreen wiper blades every 2 years
Note
Work involvedChapter
–Interrogate fault memory of all systems, if necessary erase02-6
–Visual inspection: Engine and components in the engine compartment for leaks and dam-
age02-3
–Change the engine oil, replace the oil filter02-3
–Conduct a visual inspection of the airbag units for external damage02-7
–Reset service interval display02-6
–Inspecting brake system for leaks and damage02-5
–Check the thickness of the brake pads on all wheels02-5
–Check gearbox, final drive, drive shafts and joint boots for leaks and damage
–Axle joints: Inspect boots for leaks and damage
–Track rod ends: Inspect play and correct attachment of boots

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InspectionEdition 09.04
S00.5301.14.2002-2 page 9 02
–Check the tyre inflation pressure (including spare wheel), correct if necessary02-5
–Inspect tyre wear (including spare wheel)02-5
–Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)02-5
–Inspect exhaust system for leaks, damage and attachment
–Brake fluid volume: Check level, if necessary top up02-5
–Battery: test02-6
–Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary02-3
–Flap lock for the engine bonnet: grease
–Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation02-6
–Windscreen wiper and washer system: Inspect condition of wiper blades, wiper operation,
washer system: if necessary top up fluid02-7
–Inspect plenum chamber for dirt, clean if necessary02-7
–Inspect operation of tilting roof and grease the runners02-7
–Headlights: Inspect, if necessary adjust02-6
–Gear oil: Inspect level and top up if necessary (manual gearbox)02-4
–Draining the fuel filter (diesel engine)
–Inspect trailer coupling (with removable arm - manufacturer Profsvar)02-7
–Check underbody protection and body paintwork for damage02-7
–Dust and odour filter element for the passenger compartment: replace02-7
–Air filter: Clean the housing, replace the insert every 4 years or 60.000 km.02-3
–Replace the fuel filter (diesel engine with fuel operation, which does not comply with DIN
EN 590-standard)
–Ribbed V-belt: Inspect condition and for vehicles without tensioning pulley also the ten-
sion - every 60.000 km02-3
–Replace the fuel filter (diesel engine) - every 60.000 km
–Spark plugs: replace - every 60.000 km.02-3
–Automatic gearbox: Check the ATF level, and top up if necessary, every 60.000 km
–Check the timing belt for the camshaft on a 4-cylinder petrol engine at 90.000 km and
then every 30.000 km after that
–Replace the emergency battery for the alarm system - every five years02-6
After each inspection
–Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
–Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection02-9
–„Mirror tag“ - complete and attach to interior mirror
–Hand customer the completed and signed form Work involvedChapter

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InspectionEdition 09.04
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Oil change (QG1, QG2)
Work involvedChapter
–Change engine oil
–Replace engine oil filter02-3
–Disc brake pads: Inspect thickness02-5
–Reset service interval display02-6
–Drain away water from the fuel filter (diesel engine with fuel operation, which does not
comply with DIN EN 590-standard)
After each oil change
–Enter the next service date on the „Next Service“ sticker and affix sticker to the side of
the dash panel on the driver's side, that is according to the indicator or the kilometer
schedule (also the date for changing the brake fluid)
–Complete and attach service mirror tag to the interior rear-view mirror
–Hand customer the completed and signed form

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EnginesEdition 09.04
S00.5301.14.2002-3 page 7 02
Replace engine oil filter
Vehicles with petrol engine
Special tools, test and measuring equipment and
auxiliary items required
♦Oil filter wrench
–Release oil filter (e.g. Würth, Hazet) and remove.
–Clean sealing surface at engine.
–Oil rubber seal slightly.
–Screw in new filter and tighten by hand.
–After filling with oil, run engine until it is at operating
temperature and inspect for leaks.
Vehicles with diesel engine
Special tools, test and measuring equipment and
auxiliary items required
♦Oil filter wrench -3417- or wrench 36
–Release cap -1-.
–Replace O-rings -2- and -3- as well as oil filter element
-4-.
–Tighten cap -1-.
Tightening torque of the cap: 25 Nm
Replacing timing belt and tensioning
pulley for camshaft drive (1.9 TDI en-
gines)
–Removing and installing the timing belt
⇒Rep. Gr. 13; 1.9/74 TDI Engine, Mechanics, or
⇒Rep. Gr. 13; 1.9/96 TDI Engine, Mechanics.
Replacing timing belt and tensioning
pulley for camshaft drive (1.4 TDI en-
gines)
–Removing and installing the toothed belt
⇒Rep. Gr. 13; 1.4/55 TDI Engine, Mechanics.
Inspecting timing belt for camshaft drive
for wear and running (petrol engine)
Check timing belt for:
♦Tears or splits -A-, cross-sectional fractures
♦Lateral catches -B-
♦Fraying or chunking -C-
♦Crack in the base tooth -D-
♦Separation of layers (timing belt housing, cords)
♦Traces of oil and grease
S02-0339
2
1
4
3

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EnginesEdition 09.04
S00.5301.14.2002-3 page 9 02
♦It is absolutely necessary to observe the oil disposal
instructions!
♦It is not permitted to clean and re-use the oil filter!
–Remove oil filler cap.
–Remove the noise insulation.
–Screw out the oil drain plug and collect the oil in a suit-
able vessel.
–Clean the drain plug, screw in with a new seal and
tighten to the specified tightening torque:
Engine-oil pan: 30 Nm
–Pour in oil as stated in the specifications.
Engine oil capacities:
♦with oil filter change approx.:
2.4 litres (1.2 litre/40 kW - engine)
2.8 litres (1.2 litre/47 kW - engine)
3.2 litre (1.4 litre/55 kW (petrol) and 1.4 litre/74kW - en-
gine)
4.0 litre (1.0 litre/37 kW, 1.4 litre/44 kW, 1.4 litre/50 kW
and 2.0 litre/85 kW engine)
4.2 litre (1.4 litre/55 kW TDI PD - engine)
4.3 litre (1.9 litre/47 kW SDI, 1.9 litre/74 kW TDI PD and
1.9 litre/96 kW TDI PD - engine)
The engine is factory-filled with quality multigrade oil,
which can also be used as an all-season oil, except in ex-
tremely cold climatic zones.
Specification for petrol engines:
The given specifications must be indicated on the can in-
dividually or together with other specifications.
Only use engine oils:
QGO, QG2
Standard: VW 500 00, VW 501 01 or VW 502 00
Oils may be intermixed when topping up.
In exceptional cases:
Multigrade oils according to ACEA A2 or A3. Such oils
must only be used once for topping up within the speci-
fied oil change interval if, in exceptional cases, no ap-
proved engine oil is available.
QG1
Specification VW 503 00
Specification for diesel engines:
The given specifications must be indicated on the can in-
dividually or together with other specifications.

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Replace air filter element
–Open the filter housing.
–Replace the filter element and clean the filter housing.
–Close filter housing and check correct fitting.
Replacing the fuel filter (diesel engine)
♦Make sure no diesel fuel comes into contact with the
coolant hoses. If necessary clean the hoses immedi-
ately!
♦It is absolutely necessary to observe the oil disposal
instructions!
♦Observe the disposal instructions!
Removing
–Remove retaining clips -3-.
–Remove regulating valve -4- with the connected fuel
hoses.
–Remove fuel hoses -1- and -2- on the filter.Engine fitted Spark plug manufac-
turer's designationParts No. Electrode spacing
1.0 litre/37 kW NGK BKR 6ETA-10 101 000 065
AA1.0 mm
1)
1) Distance between earth electrode and spark plug insulator.
1.2 ltr./40 kW AWY NGK PZFR5J-11 101 905 600
1.0 mm1)
NGK ZFR 5P-G 101 905 617
0.9 mm1)
BOSCH F7 HER2 101 905 601 B
0.9 mm1)
BMD NGK ZFR 5P-G 101 905 617
0.9 mm1)
BOSCH F7 HER2 101 905 601 B
0.9 mm1)
Brisk DOX 15 LE 101 905 618
0.9 mm1)
1.2 ltr./47 kW BOSCH F7 HER2 101 905 601 B
0.9 mm1)
NGK ZFR5P-G 101 905 617
0,8 mm1)
1.4 ltr./44 kW Brisk DR 15 TC 101 000 060
AA0,8 mm1)
1.4 ltr./50 kW Champion RC-89 PYC 101 000 049
AC0.8 mm1)
1.4 ltr./55 kW AUA, BBY NGK BKUR 6ET-10 101 000 033
AA1.0 mm1)
BKY BERU 14F-7 HUR 2 101 905 603 B
0.9 mm1)
1.4 ltr./74 kW NGK BKUR 6ET-10 101 000 033
AA1.0 mm1)
2.0 ltr./85 kW NGK BKUR 6ET-10 101 000 033
AA1.0 mm1)
Note
1
2
3
4
S02-0323