SKODA OCTAVIA 1997 1.G / (1U) Body Repairs Manual PDF

Downloaded from www.Manualslib.com manuals search engine Front Body50
Edition 08.96


Replacement parts Side member
Impact shock absorber mount
Preparing new part
- Transfer separating cut to new part and cut to shape.
Welding in
- Fit in new part and fix on straightening jig.
- Weld separating cut, SG continuous weld.
- Spot-weld remaining joint, RP spot weld.

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Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Repairing centre body Replacing roof (Octavia)
Separation points
- Drill off weld spots.
- Grind open shielded arc continuous seams
in the area to the tailgate water channel. Note: Do not damage roof frames. They must be re- placed if they do get damaged.
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Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacement parts Roof
Adhesive DA 001 730 A1
Welding in
- Apply adhesive to the lateral flanges, front,
centre and rear cross member.
- Position roof and fix it. Note: The new part must be welded within 30 minutes after applying adhesive as otherwise the adhe-
sion may be poor.
Warning! Check adjustment with the windscreen and tailgate.
- Weld in roof, spot weld seam. Note: When welding the longitudinal sides make sure the spot weld tongs are positioned in the re- cessed surfaces inside the vehicle.
- Weld roof in the area of the tailgate water
channel, shielded arc continuous seam.
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Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacing roof (Octavia Estate)
Separation points
- Drill off weld spots
- Grind open shielded arc continuous seams
in the area to the tailgate water channel. Note: Do not damage roof frames. They must be re- placed if they do get damaged.
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1
2 .
1 - ------------

Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacement parts Roof
Adhesive DA 001 730 A1
Welding in
- Apply adhesive to the lateral flanges, front,
centre and rear cross member.
Note: The new part must be welded within 30 minutes after applying adhesive as otherwise the adhe-
sion may be poor.
- Position roof and fix it.
Warning! Check adjustment with the windscreen and tailgate.
- Weld in roof, spot weld seam
- Weld roof in the area of the tailgate water
channel, shielded arc continuous seam.
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1
2 .
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