ESP SMART FORTWO 2016 Repair Manual

RAfter fitting new tires, run them in at mod-
erate speeds for the first 60 miles (100 km),
as they only reach their full performance
after this distance.
RDo not drive with tires which have too little
tread depth, as this significantly reduces
the traction on wet roads (hydroplaning).
RReplace the tires after six years at the lat-
est, regardless of wear.
Winter operation
General notes
Have your vehicle winterproofed at a quali-
fied specialist workshop at the onset of win-
ter.
Observe the notes in the "Changing a wheel"
section (
Ypage 196).
Driving with summer tires
At temperatures below 45 ‡(+7 †), summer
tires lose elasticity and therefore traction
and braking power. Change the tires on your
vehicle to M+S tires. Using summer tires at
very cold temperatures could cause tears to
form, thereby damaging the tires perma-
nently. smart cannot accept responsibility
for this type of damage.
GWARNING
Damaged tires can cause tire inflation
pressure loss. As a result, you could lose
control of your vehicle. There is a risk of
accident.
Check the tires regularly for signs of dam- age and replace any damaged tires imme-
diately.
M+S tires
GWARNING
M+S tires with a tire tread depth of less
than 00CFin (4 mm) are not suitable for use in
winter and do not provide sufficient trac-
tion. There is a risk of an accident.
M+S tires with a tread depth of less than 00CF
in (4 mm) must be replaced immediately.
At temperatures below 45 ‡(+7 †) use winter
tires marked with M+S.
Only winter tires bearing the 004Dsnowflake
symbol in addition to the M+S marking pro-
vide the best possible grip in wintry road
conditions. Only these tires will allow driv-
ing safety systems such as ABS and ESP
®to
function optimally in winter. These tires
have been developed specifically for driving
in snow.
Use M+S tires of the same make and tread on
all wheels to maintain safe handling charac- teristics.
Always observe the maximum permissible
speed specified for the M+S tires you have
mounted. Therefore, only use tire types and
sizes approved for smart. Observe the tire
load rating and speed rating required for
smart.
Tires with a specified direction of rotation
have additional benefits, e.g. if there is a
risk of aquaplaning. These advantages can
only be gained if the tires are fitted corre-
sponding to the direction of rotation.
An arrow on the sidewall of the tire indicates
its correct direction of rotation.
When you have mounted the M+S tires:
XCheck the tire pressures (Ypage 180).
XVehicles for USA: restart the tire pressure
monitor (Ypage 185).
Snow chains
GWARNING
If snow chains are installed to the front
wheels, they may drag against the vehicle
body or chassis components. This could
cause damage to the vehicle or the tires.
There is a risk of an accident.
To avoid hazardous situations:
Rnever install snow chains to the front
wheels
Ralways install snow chains in pairs to the rear wheels.
Winter operation179
>> Wheels and tires.
Z

!Vehicles with steel wheels:if you mount
snow chains on steel wheels, you may dam-
age the hub caps. Remove the hub caps from
the relevant wheels before mounting the
snow chains.
smart recommends that you only use snow
chains that have been specially approved for
smart. For more information, please contact
the smart center or a qualified specialist
workshop.
Bear in mind that snow chains are designed
for a certain wheel size. If you mount tires
that are larger or smaller than the original
tires, you will require new snow chains of the
correct size.
If you intend to mount snow chains, please
bear the following points in mind:
RSnow chains may not be mounted on all
wheel/tire combinations. Permissible
wheel-tire combinations (
Ypage 200).
ROnly use snow chains when driving on roads
completely covered by snow. Remove the
snow chains as soon as possible when you
come to a road that is not snow-covered.
RLocal regulations may restrict the use of
snow chains. Observe the appropriate reg-
ulations if you wish to mount snow chains.
Rdo not exceed the maximum permissible
speed of 30 mph (50 km/h).
Tire pressure
Tire pressure specifications
GWARNING
Underinflated or overinflated tires pose
the following risks:
Rthe tires may burst, especially as the
load and vehicle speed increase.
Rthe tires may wear excessively and/or
unevenly, which may greatly impair tire
traction.
Rthe driving characteristics, as well as
steering and braking, may be greatly
impaired.
There is a risk of an accident.
Follow recommended tire inflation pres-
sures and check the pressure of all the tires including the spare wheel:
Rmonthly, at least
Rif the load changes
Rbefore beginning a long journey
Runder different operating conditions,
e.g. off-road driving
If necessary, correct the tire pressure.
The specifications on the sample Tire and
Loading Information placard and tire pres-
sure tables are examples. Tire pressure spec-
ifications are vehicle-specific and may
deviate from the data shown here. The tire
pressure specifications that are valid for
your vehicle can be found on the Tire and
Loading Information placard and tire pres-
sure table on the vehicle.
The recommended tire pressures for the tires
mounted at the factory can be found on the
labels described here.
Further information on tire pressures can be
obtained at a qualified specialist workshop.
0043Recommended tire pressures
The Tire and Loading Information placard is
on the B-pillar on the driver's side
(
Ypage 185).
The Tire and Loading Information placard
contains the recommended tire pressures for
cold tires. The recommended tire pressures
are valid for the maximum permissible load
and up to the maximum permissible vehicle
speed.
The tire pressure table is on the inside of the
fuel filler flap.
180Tire pressure
>> Wheels and tires.

iThe actual values for tires are vehicle-
specific and may deviate from the values in
the illustration.
Checking the tire pressures
Important safety notes
Observe the notes on tire pressure
(Ypage 180).
Information on air pressure for the tires on
your vehicle can be found:
Ron the vehicle's Tire and Loading Informa- tion placard on the B-pillar
Rin the tire pressure table in the fuel filler
flap (Ypage 98)
Rin the "Tire pressure" section
Checking tire pressures manually
To determine and set the correct tire pres-
sure, proceed as follows:
XRemove the valve cap of the tire that is to bechecked.
XPress the tire pressure gauge securely onto
the valve.
XRead the tire pressure and compare it with
the recommended value on the Tire and
Loading Information placard (
Ypage 180).
XIf the tire pressure is too low increase the
tire pressure to the recommended value.
XIf the tire pressure is too high, release
air. To do this, press down the metal pin in
the valve using the tip of a pen, for exam-
ple. Then check the tire pressure again
using the tire pressure checker.
XScrew the valve cap onto the valve.
XRepeat these steps for the other tires.
Tire pressure monitor
General notes
iThis function is only available in the
USA.
If a tire pressure monitor is installed, the
vehicle's wheels have sensors that monitor
the tire pressures in all four tires. The tire
pressure monitor warns you if the pressure
drops in one or more of the tires. The tire pressure monitor only functions if the cor-
responding sensors are fitted to all wheels.
Important safety notes
GWARNING
Each tire, including the spare (if provi-
ded), should be checked at least once every
two weeks when cold and inflated to the
pressure recommended by the vehicle man- ufacturer on the Tire and Loading Informa-
tion placard on the driver's door B-pillar
or the tire pressure label on the inside of
the fuel filler flap. If your vehicle has
tires of a different size than the size indi-
cated on the Tire and Loading Information
placard or, if available, the tire pressure
label, you should determine the proper tire
pressure for those tires.
As an added safety feature, your vehicle has been equipped with a tire pressure moni-
toring system (TPMS) that illuminates a low
tire pressure telltale when one or more of
your tires are significantly underinflated.
Accordingly, when the low tire pressure
telltale lights up, you should stop and
check your tires as soon as possible, and
inflate them to the proper pressure. Driv-
ing on a significantly underinflated tire
causes the tire to overheat and can lead to
tire failure.
Underinflation also reduces fuel effi-
ciency and tire tread life, and may affect
the vehicle's handling and stopping abil-
ity. Please note that the TPMS is not a sub-
stitute for proper tire maintenance, and it
is the driver's responsibility to maintain
correct tire pressure, even if underinfla-
tion has not reached the level to trigger
illumination of the TPMS low tire pressure
telltale.
Your vehicle has also been equipped with a
TPMS malfunction indicator to indicate
when the system is not operating properly.
The TPMS malfunction indicator is com-
bined with the low tire pressure telltale.
When the system detects a malfunction, the
Tire pressure183
>> Wheels and tires.
Z

warning lamp will flash for approximately
a minute and then remain continuously
illuminated. This sequence will be repea-
ted every time the vehicle is started as long
as the malfunction exists. When the mal-
function indicator is illuminated, the sys-
tem may not be able to detect or signal low
tire pressure as intended.
TPMS malfunctions may occur for a variety
of reasons, including the installation of
incompatible replacement or alternate
tires or wheels on the vehicle that prevent
the TPMS from functioning properly. Always
check the TPMS malfunction telltale after
replacing one or more tires or wheels on
your vehicle to ensure that the replacement
or alternate Tires and wheels allow the
TPMS to continue to function properly.
It is the driver's responsibility to set the
tire pressure to that recommended for cold
tires which is suitable for the operating sit-
uation (
Ypage 180). Note that the correct tire
pressure for the current operating situation
must first be taught-in to the tire pressure
monitor. If there is a substantial loss of
pressure, the warning threshold for the warn-
ing message is aligned to the reference val-
ues taught-in. Restart the tire pressure mon-
itor after adjusting to the cold tire pressure.
The current pressures are saved as new ref-
erence values. As a result, a warning message
will appear if the tire pressure drops sig-
nificantly.
The tire pressure monitor does not warn you of
an incorrectly set tire pressure. Observe the notes on the recommended tire pressure
(
Ypage 180).
The tire pressure monitor is not able to warn
you of a sudden loss of pressure, e.g. if the
tire is penetrated by a foreign object. In the
event of a sudden loss of pressure, bring the
vehicle to a halt by braking carefully. Avoid
abrupt steering maneuvers. The tire pressure monitor has a yellow warn-
ing lamp in the instrument cluster for indi-
cating a pressure loss or malfunction.
Whether the warning lamp flashes or lights up
indicates whether a tire pressure is too low
or the tire pressure monitor is malfunction-
ing:
RIf the warning lamp is lit continuously, the
tire pressure on one or more tires is sig-
nificantly too low. The tire pressure mon-
itor is not malfunctioning.
RIf the warning lamp flashes for around a
minute and then remains lit constantly, the
tire pressure monitor is malfunctioning.
iA message appears in the display in addi-
tion to the warning lamp.
Observe the information on display mes-
sages (
Ypage 126).
If the tire pressure monitor is malfunction-
ing, it may take up to ten minutes for the tire
pressure warning lamp to inform you of the
malfunction. The malfunction will be indi-
cated first by the tire pressure warning lamp
flashing for approximately one minute and
then remaining lit. When the malfunction has
been rectified, the tire pressure warning
lamp goes out after a few minutes of driving.
The operation of the tire pressure monitor
can be affected by interference from radio
transmitting equipment (e.g. radio head-
phones, two-way radios) that may be being
operated in or near the vehicle.
Tire pressure monitor warning messages
If the tire pressure monitor detects a pres-
sure loss in one or more tires, a warning mes-
sage is shown in the display. The yellow warn-
ing light in the tire pressure monitor lights
up. For certain display messages a warning
tone also sounds.
RIf the Correct Tire Pressuremessage
appears in the display, the tire pressure in
at least one tire is too low. Correct the tire
pressure at the next opportunity.
RIf the Tire Pressure Warning TireFailuremessage appears in the display,
the tire pressure in one or more tires has
dropped suddenly and the tires must be
checked.
Observe the instructions and safety notes for the display messages in the "Tires" section
184Tire pressure
>> Wheels and tires.

(Ypage 126) and the indicator and warning
lamps in the instrument cluster in the "Tires" section (
Ypage 139).
Restarting the tire pressure monitor
When you restart the tire pressure monitor,
all existing warning messages are deleted
and the warning lamps go out. The monitor
uses the currently set tire pressures as the
reference values for monitoring. In most
cases, the tire pressure monitor will auto-
matically detect the new reference values
after you have changed the tire pressure.
However, you can also define reference values
manually as described here. The tire pres-
sure monitor then monitors the new tire pres-
sure values.
XSet the tire pressure to the value recom-
mended for the corresponding driving sit-
uation on the Tire and Loading Information
placard on the B-pillar on the driver's side
(
Ypage 180).
Additional tire pressure values for dif-
ferent loads can also be found on the tire
pressure table on the inside of the fuel
filler flap (
Ypage 180).
XMake sure that the tire pressure is correct on all four wheels.
On-board computer with a color display
XTo restart the tire pressure monitor: press
the 0063 or0064 button on the steering
wheel to select the Settings
menu and
press 0076on the steering wheel to con-
firm.
XPress the 0063or0064 button to select the
TirePressureMonitorsubmenu and con-
firm with 0076.
The Tire Pressure Monitor Use Cur‐
rentPressuresAsNewReferenceVal‐ues?message appears in the display.
If you wish to confirm the restart:
XPress the 0063or0064 button to select yesand press the0076button to confirm.
The Tire Pressure Monitor Restarted
message appears in the display.
XPress 0076to confirm.
After a short while, the message is also
hidden without pressing the 0076button.
After driving for a few minutes, the system
checks whether the current tire pressures are within the specified range. The new
tire pressures are then accepted as refer-
ence values and monitored.
iIf the
Tire Pressure Monitor Restar‐tedmessage does not appear after approx-
imately 5 seconds, the restart was not suc-
cessful. If this occurs, repeat the restart.
If you wish to cancel the restart:
XPress the 0063or0064 button to select noand press the0076button to confirm.
The tire pressure values stored at the last
restart will continue to be monitored.
Radio type approval for the tire pressure
monitor
CountryRadio type approval number
USAFCC ID: MRXMW2433A
FCC ID: MRXGG4
FCC ID: MRXMC34MA4
CanadaIC: 2546A-MW2433A
IC: 2546A-GG4
IC: 2546A-MC34MA4
Loading the vehicle
Instruction labels for tires and loads
GWARNING
Overloaded tires can overheat, causing a
blowout. Overloaded tires can also impair
the steering and driving characteristics
and lead to brake failure. There is a risk of
accident.
Observe the load rating of the tires. The
load rating must be at least half of the GAWR
of your vehicle. Never overload the tires by exceeding the maximum load.
Two instruction labels on your vehicle show
the maximum possible load.
(1) The Tire and Loading Information plac- ard is on the B-pillar on the driver's
side. The Tire and Loading Information
placard shows the maximum permissible
number of occupants and the maximum
permissible vehicle load. It also con-
Loading the vehicle185
>> Wheels and tires.
Z

Step 3
Example 1Example 2Example 3
Permissible load (max-
imum gross vehicle
weight rating from the
Tire and Loading Infor-
mation placard minus
the gross weight of all
occupants)1500 lbs (680 kg)
00F8750 lbs (340 kg) =
750 lbs (340 kg)1500 lbs (680 kg)
00F8540 lbs (245 kg) =
960 lbs (435 kg)1500 lbs (680 kg)
00F8150 lbs (68 kg) =
1350 lbs (612 kg)
Vehicle identification plate
Even if you have calculated the total cargo
carefully, you should still make sure that the
gross vehicle weight rating and the gross
axle weight rating are not exceeded. Details
can be found on the vehicle identification
plate on the B-pillar on the driver's side of
the vehicle (
Ypage 185).
Permissible gross vehicle weight: the gross
weight of the vehicle, all passengers, load
and trailer load/noseweight (if applicable)
must not exceed the permissible gross vehi-
cle weight.
Gross axle weight rating: the maximum per-
missible weight that can be carried by one
axle (front or rear axle).
To ensure that your vehicle does not exceed
the maximum permissible values (gross vehi-
cle weight and maximum gross axle weight
rating), have your loaded vehicle (including
driver, occupants, cargo, and full trailer
load if applicable) weighed on a suitable
vehicle weighbridge.
All about wheels and tires
Uniform Tire Quality Grading Stand-
ards
Overview of Tire Quality Grading Stand-
ards
Uniform Tire Quality Grading Standards are
U.S. government specifications. Their pur-
pose is to provide drivers with uniform reli-
able information on tire performance data.
Tire manufacturers have to grade tires using
three performance factors: 0043tread wear
grade, 0044traction grade and 0087temperature
grade. These regulations do not apply to Can-
ada. Nevertheless, all tires sold in North
America are provided with the corresponding
quality grading markings on the sidewall of
the tire.
Quality grades can be found, where applica-
ble, on the tire sidewall between the tread
shoulder and maximum tire width.
Example:
RTreadwear grade: 200
RTraction grade:AA
RTemperature grade: A
All about wheels and tires189
>> Wheels and tires.
Z

All passenger car tires must conform to the
statutory safety requirements in addition to
these grades.
iThe actual values for tires are vehicle-
specific and may deviate from the values in
the illustration.
Treadwear
The treadwear grade is a comparative rating
based on the wear rate of the tire when tested under controlled conditions on a specified
U.S. government course. For example, a tire
graded 150 would wear one and one-half times
as well on the government test track as a tire
graded 100.
The relative performance of tires depends
upon the actual conditions of their use, how- ever, and may depart significantly from the
norm due to variations in driving habits,
service practices and differences in road
characteristics and climate conditions.
Traction
GWARNING
The traction grade assigned to this tire is
based on straight-ahead braking traction
tests, and does not include acceleration,
cornering, hydroplaning, or peak traction
characteristics.
!Avoid wheelspin. This can lead to damage
to the drive train.
The traction grades – from highest to lowest –
are AA, A, B and C. Those grades represent the
tire's ability to stop on wet pavement as
measured under controlled conditions on
specified government test surfaces of
asphalt and concrete. A tire marked C may
have poor traction performance.
The safe speed on a wet, snow covered or icy
road is always lower than on dry road surfa-
ces.
You should pay special attention to road con-
ditions when temperatures are around freez-
ing point.
smart recommends a minimum tread depth of
00CF in (4 mm) on all four winter tires. Observe
the legally required minimum tire tread
depth (
Ypage 178). Winter tires can reduce
the braking distance on snow-covered surfa- ces in comparison with summer tires. The
braking distance is still much further than on
surfaces that are not icy or covered with snow.
Take appropriate care when driving.
Further information on winter tires (M+S
tires) (
Ypage 179).
Temperature
GWARNING
The temperature grade for this tire is
established for a tire that is properly
inflated and not overloaded. Excessive
speed, underinflation, or excessive load-
ing, either separately or in combination,
can cause excessive heat build-up and pos- sible tire failure.
The temperature grades are A (the highest), B
and C. They represent the tire's resistance to
the generation of heat and its ability to dis-
sipate heat when tested under controlled con-
ditions on a specified indoor laboratory test
wheel. Sustained high temperature can cause
the material of the tire to degenerate and
reduce tire life, and excessive temperature
can lead to sudden tire failure. The grade C
corresponds to a level of performance which
all passenger car tires must meet under the
Federal Motor Vehicle Safety Standard No.
109. Grades B and A represent higher levels of
performance on the laboratory test wheel than
the minimum required by law.
190All about wheels and tires
>> Wheels and tires.

Rubber Association of Canada (RAC)
regarding the tire traction on snow. They
have been especially developed for driving
on snow.
An electronic speed limiter prevents your
vehicle from exceeding a speed of 130 mph
(210 km/h).
The speed rating of tires mounted at the fac-
tory may be higher than the maximum speed
that the electronic speed limiter permits.
Make sure that your tires have the required
speed rating, e.g. when buying new tires. The
required speed rating for your vehicle can be found in the "Tires" section (
Ypage 200).
Further information about reading tire data
can be obtained from any qualified special-
ist workshop.
Load index
In addition to the load-bearing index, load
rating 0043may also be imprinted on the side-
wall of the tire. This is located after the let-
ters that identify the speed rating
(
Ypage 191).
RIf no specification is given: no text (as in
the example above), represents a standard
load (SL) tire
RXL or Extra Load: represents a reinforced
tire
RLight Load: represents a light load tire
RC, D, E: represents a load range that
depends on the maximum load that the tire
can carry at a certain pressure
iTire data is vehicle-specific and may
deviate from the data in the example.
Maximum load rating
Maximum tire load 0043is the maximum per-
missible weight for which the tire is
approved.
Do not overload the tires by exceeding the
specified load limit. The maximum permis-
sible load can be found on the vehicle's Tire
and Loading Information placard on the
B-pillar on the driver's side (
Ypage 185).
iThe actual values for tires are vehicle-
specific and may deviate from the values in
the illustration.
DOT, Tire Identification Number (TIN)
U.S tire regulations prescribe that every tire
manufacturer or retreader must imprint a TIN
in or on the sidewall of every tire produced.
The TIN is a unique identification number.
The TIN enables the tire manufacturers or
retreaders to inform purchasers of recalls
and other safety-relevant matters. It makes it
possible for the purchaser to easily identify
the affected tires.
The TIN is made up of manufacturer identi-
fication code 0044, tire size0087, tire type
code 0085and manufacturing date 0083.
All about wheels and tires193
>> Wheels and tires.
Z

The vehicle may only be raised at the desig-
nated jacking points on the sill.
The jacking points are located just behind
the wheel housings of the front wheels and
just in front of the wheel housings of the rear
wheels (arrows). You can identify the jacking
points by the triangular indentations on the
sill.
To avoid damage, position the jack centrally
under the triangular indentations.
XPosition jack 0044centrally under the tri-
angular indentations at the jacking points on the sill 0043.
Example
XMake sure the foot of the jack is directly
beneath the jacking point.
XRaise the vehicle with jack 0044until the
tire is a maximum of 1.2 in (3 centimeters)
off the ground.
Removing a wheel
!Do not place wheel bolts in sand or on a
dirty surface. The bolt and wheel hub
threads could otherwise be damaged when
you screw them in.
XUnscrew the wheel bolts.
XRemove the wheel.
Mounting a new wheel
GWARNING
Oiled or greased wheel bolts or damaged
wheel bolts/hub threads can cause the wheel
bolts to come loose. As a result, you could
lose a wheel while driving. There is a risk of accident.
Never oil or grease wheel bolts. In the event
of damage to the threads, contact a quali-
fied specialist workshop immediately.
Have the damaged wheel bolts or hub threads
replaced/renewed. Do not continue driv-
ing.
GWARNING
If you tighten the wheel bolts or wheel nuts when the vehicle is raised, the jack could
tip over. There is a risk of injury.
Only tighten the wheel bolts or wheel nuts
when the vehicle is on the ground.
Always pay attention to the instructions and
safety notes in the "Changing a wheel" sec-
tion (
Ypage 196).
Only use wheel bolts that are designed for the
wheel and the vehicle. For safety reasons,
smart recommends that you only use wheel
bolts which have been approved for smart
vehicles and the respective wheel.
!To prevent damage to the paintwork, hold
the wheel securely against the wheel hub
while screwing in the first wheel bolt.
Changing a wheel199
>> Wheels and tires.
Z

XClean the wheel and wheel hub contact sur-faces.
XPlace the new wheel on the wheel hub and
push it on.
XTighten the wheel bolts until they are fin-
ger-tight.
Lowering the vehicle
GWARNING
The wheels could work loose if the wheel
nuts and bolts are not tightened to the
specified tightening torque. There is a
risk of accident.
Have the tightening torque immediately
checked at a qualified specialist workshop
after a wheel is changed.
XLower the vehicle until it is once again
standing firmly on the ground.
XPlace the jack to one side.
XTighten the wheel bolts in the sequence
indicated 0043to0085.
Do this evenly in a crosswise pattern. The
tightening torque must be 77 lb-ft (105 Nm).
XCheck the tire pressure of the newly moun-
ted wheel and adjust it if necessary.
Observe the recommended tire pressure
(
Ypage 180).
iVehicles with tire pressure monitor: all
wheels mounted must be equipped with
functioning sensors.
Steel wheel with hub cap
XVehicles with steel wheels and hub caps: fit
hub cap 0083so that tire valve 0084is not trap-
ped.
XPress the hub cap 0083evenly onto the wheel
with both hands.
XCheck to make sure the hub cap 0083is seated
safely on the wheel.
XVehicles with steel wheels and hub caps: fit
the hub cap.
Wheel and tire combinations
General notes
!
For safety reasons, smart recommends that
you only use tires and wheels which have
been specifically approved by smart for
your vehicle. These are specially adapted
to the control systems, such as ABS or ESP
®.
Only use tires and wheels specifically tes-
ted and approved by smart. Certain char-
acteristics, e.g. handling, vehicle noise
emissions or fuel consumption, may other-
wise be adversely affected. In addition,
when driving with a load, dimensional var-
iations and different tire deformation
characteristics could cause the tires to
make contact with the bodywork and axle
components. This could result in damage to
the tires or the vehicle.
200Wheel and tire combinations
>> Wheels and tires.