service SMART FORTWO COUPE 2010 Owner's Guide

loose if they are not tightened to a torque
of 80 lb-ft (110 Nm).
Steel rim with wheel cover
XVehicles with wheel cover on steel rim:
Position wheel cover aperture 0046 so
valve 0047 fits through.XPush the wheel cover evenly onto the
wheel rim with both hands.XCheck that the wheel cover is fixed
securely to the wheel rim.
i The Tire Pressure Monitoring System
(TPMS)* only functions on wheels that are
equipped with the proper electronic
sensors ( Y page 117).
Battery
About the battery
Your vehicle’s battery is located in the
passenger footwell below the footrest
( Y page 182).
The battery should always be sufficiently
charged in order to achieve its rated
service life. Refer to Maintenance Booklet
for battery maintenance intervals.
If you use your vehicle mostly for short-
distance trips, you will need to have the
battery charge checked more frequently.
When replacing the battery, always use
batteries approved by smart.
Battery: 12 V and 42 Ah
If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized smart center about steps you
need to observe.GWarning!
Observe all safety instructions and
precautions when handling automotive
batteries.
Risk of explosion.Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and
faceguard.Wear eye protection.
Rinse any acid spills
immediately with clear
water. Contact a physician
if necessary.Keep children away.Follow the instructions in
this Operator’s Manual.
Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
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>> Technical data.Parts service .................................. 196
Warranty coverage ............................ 196
Engine electronics ........................... 196
Identification labels .......................198
Vehicle specification (model pure) .....199
Vehicle specification (model passion) . 200
Vehicle specification (model BRABUS) . 201
Rims and tires ................................ 202
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Parts service
The “Technical data” section provides the
necessary technical data for your vehicle.
Genuine smart Parts are subjected to
stringent quality inspections. Each part
has been specifically developed,
manufactured or selected for and adapted
to smart vehicles.
Therefore, Genuine smart Parts should be
installed.
! The use of non-genuine smart parts and
accessories not authorized by smart
could damage the vehicle, which is not
covered by the smart Limited Warranty,
or could compromise the vehicle’s
durability or safety.
Warranty coverage
Your vehicle is covered under the terms of
the warranties printed in the Service and
Warranty Information booklet. Your
authorized smart center will exchange or
repair any defective parts originally
installed on the vehicle in accordance with
the terms of the following warranties:
R smart USA Limited Warranty (USA only)
R New Vehicle Limited Warranty (Canada
only)
R Emission System Warranty
R Emission Performance Warranty
R Corrosion Warranty
R California, Connecticut, Maine,
Massachusetts, New York, Pennsylvania,
Rhode Island, and Vermont Emission
Control System Warranty
R smartmove Assistance (Canada only)
R State Warranty Enforcement Laws (Lemon
Laws, USA only)
Replacement parts and accessories are
covered by the smart Parts and Accessories
warranties, copies of which are available
at any authorized smart center.
Loss of Service and Warranty
Information Booklet
Should you lose your Service and Warranty
Information booklet, have an authorized
smart center arrange for a replacement. It
will be mailed to you.
Engine electronics
Work on engine electronics
GWarning!
Always have maintenance work on engine
electronics and components performed by a
qualified specialist, e.g. at a smart
center. In particular, work relevant to
safety or on safety related systems must be
carried out at a qualified specialist
workshop.
! Always have maintenance work on the
engine electronics and components, such
as control modules, sensors and
connecting cables, performed by a
qualified specialist who has the
necessary knowledge and tools to carry
out the work required, e.g. at a smart
center. Otherwise there is a danger that
vehicle components may wear more
rapidly, which may void the vehicle’s
warranty.
Retrofitting electrical and
electronic devices
Electrical and electronic devices can
endanger vehicle operating safety.
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Mixed size tiresModelpurepassionFront axleRims (steel)
Wheel offset4.5 J x 15 H2
0.93 in (23.5 mm)—
—Rims (light alloy)
Wheel offset4.5 J x 15 H2*
0.93 in (23.5 mm)4.5 J x 15 H2
0.93 in (23.5 mm)All-season tires155/60 R15 74T M+S155/60 R15 74T M+SWinter tires 24155/60 R15 74T M+S
004D155/60 R15 74T M+S 004DRear axleRims (steel)
Wheel offset5.5 J x 15 H2
0.87 in (22 mm)—
—Rims (light alloy)
Wheel offset5.5 J x 15 H2*
0.87 in (22 mm)5.5 J x 15 H2
0.87 in (22 mm)All-season tires175/55 R15 77T M+S175/55 R15 77T M+SWinter tires 24175/55 R15 77T M+S
004D175/55 R15 77T M+S 004DModelBRABUSBRABUSFront axleRims (light alloy)
Wheel offset5.5 J x 15 H2
1.18 in (30 mm)4.5 J x 15 H2
0.93 in (23.5 mm)All-season tires175/55 R15 77T M+S—Winter tires 24—155/60 R15 74T M+S
004DRear axleRims (light alloy)
Wheel offset7.5 J x 17 H2
1.30 in (33 mm)5.5 J x 15 H2
0.87 in (22 mm)All-season tires215/35 R17 79H M+S—Winter tires 24—175/55 R15 77T M+S
004DService fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart.
Please contact an authorized smart center
for products tested and approved by smart.
GWarning!
Comply with all valid regulations with
respect to handling, storing and disposing
of service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
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For health reasons, you should prevent
service fluids from coming into direct
contact with your skin or clothing.
If a service fluid is swallowed, contact a
physician immediately.Service fluids and capacities205>> Technical data.451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 205Z

CapacitiesComponentsModelCapacityFuels, coolants, lubricants,
etc.Engine with oil
filterAll models3.5 US qt (3.3 l)Approved engine oilsTransmissionAll models2.4 US qt (2.3 l)Castrol Manual BOT 328Brake systemAll models1.05 US qt (1.0 l)Brake fluid (DOT 4+)Cooling systemAll modelsapprox. 4.5 US qt (4.3 l)Anticorrosion/Antifreeze
meeting specification
MB 325.0Fuel tankAll models8.72 US gal (33.0 l)Premium unleaded gasoline
(Minimum Posted Octane 91
[Avg. of 96 RON/86 MON])Fuel tank
reserveAll modelsapprox. 1.32 US gal (5.0 l)Air
conditioning
system*All models—R134a refrigerant and
special PAG lubricant oil
(never R 12)Windshield
washer systemAll models4.0 US qt (3.8 l)Windshield washer
concentrate 25
(Y page 208)
Washer fluid mixing ratio
( Y page 208)Engine oils
Engine oils are specifically tested for
their suitability in our engines and
durability for our service intervals.
Therefore, only use engine oils and oil
filters required for vehicles with the
Maintenance System. For a listing of
approved engine oils and oil filters
contact an authorized smart center.
! Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System, or
changing of oil and oil filter at change
intervals longer than those called for bythe Maintenance System will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.
Please follow Maintenance System
recommendations for scheduled oil
changes. Failure to do so will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.25 Use a windshield washer concentrate labeled for summer and water for temperatures above freezing
point or a windshield washer concentrate labeled for winter and water for temperatures below freezing
point.206Service fluids and capacities>> Technical data.* optional451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 206

Viscosity grades for engine oils
Using the chart below, select oil viscosity
according to the lowest air temperature
expected before the next oil change.
Engine oil additives
! Do not blend oil additives with engine
oil. They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered
by the smart Limited Warranty. Any
authorized smart center will provide you
with additional information.
Air conditioning refrigerant
R134a (HFC) refrigerant and special
PAG lubricating oil are used in the air
conditioning system.
! Never use R 12 (CFC) or mineral-based
lubricating oil. Otherwise damage to the
system will occur.
Brake fluid
GWarning!
During vehicle operation, the boiling
point of the brake fluid is continuously
reduced through the absorption of moisture
from the atmosphere. Under extremely
strenuous operating conditions, this
moisture content can lead to the formation
of bubbles in the system, thus reducing the
system’s efficiency.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s
Maintenance Booklet for replacement
interval.
Only brake fluid approved by smart is
recommended. Any authorized smart center
will provide you with additional
information.
Premium unleaded gasoline
GWarning!
Gasoline is highly flammable and
poisonous. It burns violently and can cause
serious personal injury.
Never allow sparks, flame or smoking
materials near gasoline!
Turn off the engine before refueling.
Whenever you are around gasoline, avoid
inhaling fumes and skin or clothing
contact. Extinguish all smoking materials.
Direct skin contact with fuels and the
inhalation of fuel vapors are damaging to
your health.
! To maintain the engine’s durability
and performance, premium unleaded
gasoline must be used. If premium
unleaded gasoline is not available and
low octane fuel is used, follow these
precautions:
R Have the fuel tank only partially filled
with unleaded regular gasoline and
fill up with premium unleaded
gasoline as soon as possible.
R Avoid full throttle driving and abrupt
acceleration.
R Do not exceed an engine speed of
3 000 rpm if the vehicle is loaded with
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a light load such as two persons and no
cargo.
R Do not exceed 2
/ 3 of maximum
accelerator pedal position if the
vehicle is fully loaded or operating in
mountainous terrain.
Fuel requirements
Only use premium unleaded fuel. The octane
number (posted at the pump) must be 91 min.
It is an average of both the
R esearch Octane
N umber (RON) and the Motor Octane Number
(MON): (RON+MON)/2. This is also known as
the ANTI‑KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Gasoline additives
A major concern among engine
manufacturers is carbon build-up caused
by gasoline. smart recommends only the use
of quality gasoline containing additives
that prevent the build-up of carbon
deposits.
After an extended period of using fuels
without such additives carbon deposits can
build up, especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:
R Warm-up hesitation
R Unstable idle
R Knocking/pinging
R Misfire
R Power loss
In areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
the use of smart approved additives is
recommended. Contact an authorized smart
center for a listing of approved products.
Follow directions on the product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
! Damage or malfunction resulting from
poor fuel quality or from blending
additional fuel additives other than
those tested and approved by us for use
on smart vehicles are not covered by the
smart Limited Warranty.
Windshield/rear window washer system
During all seasons:
XUse a windshield washer concentrate
labeled for summer and water for
temperatures above freezing point.XUse a windshield washer concentrate
labeled for winter and water for
temperatures below freezing point.XPremix the windshield washer fluid in a
suitable container depending on the
outside temperature and in accordance
with the manufacturer’s instructions 26
.
Washer fluid mixing ratio
R Temperature above 32 ¦ (0¥ ):
26
Refer to the notes for use on the container.208Service fluids and capacities>> Technical data.
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1 part windshield washer concentrate
labeled for summer to 100 parts water
R Temperature of 14 ¦ (-10 ¥):
1 part windshield washer concentrate
labeled for winter to 2 parts water
R Temperature of -4 ¦ (-20 ¥):
1 part windshield washer concentrate
labeled for winter to 1 part waterGWarning!
Windshield washer concentrate is highly
flammable. Fire, naked flames and smoking
are prohibited when windshield washer
concentrate is being handled.
Coolants
The engine coolant is a mixture of water
and anticorrosion/antifreeze, which
provides:
R Corrosion protection
R Freeze protection
R Boiling protection (by increasing the
boiling point)
The cooling system was filled at the factory
with a coolant providing freeze protection
to approximately -35 ¦ (-37 ¥) and
corrosion protection.
! Add premixed coolant solution only.
Adding water and MB 325.0
Anticorrosion/Antifreeze separately
from each other, could cause engine
damage not covered by the smart Limited
Warranty.
If the antifreeze mixture is effective to
-35 ¦ (-37 ¥), the boiling point of the
coolant in the pressurized cooling system
is reached at approximately 266¦ (130 ¥).
The coolant solution must be used year
round, even in countries which have high
temperatures to provide the necessary
corrosion protection and increase
boil‑over protection. Refer to
Maintenance/ Service Booklet for
replacement interval.
Coolant system design and coolant used
determine the replacement interval. The
replacement interval published in the
Maintenance booklet is only applicable if
MB 325.0 Anticorrosion/Antifreeze
solution or other smart approved products
of equal specification are used to renew
the coolant concentration or bring it back
up to the proper level.
For information on other smart approved
products of equal specification, contact an
authorized smart center.
To provide important corrosion
protection, the solution must be at least
50% anticorrosion/antifreeze (equivalent
to freeze protection to approximately
-35 ¦ [-37 ¥]).
If you use a solution that is more than 55%
anticorrosion/antifreeze (freeze
protection to approximately -49 ¦
[(-45 ¥]), the engine temperature will
increase due to the lower heat transfer
capability of the solution. Therefore, do
not use more than this amount of
anticorrosion/antifreeze.
If the coolant level is low, water and
MB 325.0 Anticorrosion/Antifreeze should
be used to bring it up to the proper level
(have cooling system checked for signs of
leakage). Please make sure the mixture is
in accordance with label instructions.
Always use anticorrosion/antifreeze that
have been approved by smart. For
information contact an authorized smart
center.
The water in the cooling system must meet
minimum requirements, which are usually
satisfied by normal drinking water.
If you are not sure about the water quality,
consult an authorized smart center.Service fluids and capacities209>> Technical data.451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 209Z

Anticorrosion/antifreeze
Your vehicle contains a number of
aluminum parts. The use of aluminum
components in motor vehicle engines
necessitates that anticorrosion/
antifreeze coolant used in such engines be
specifically formulated to protect the
aluminum parts.
Failure to use such anticorrosion/
antifreeze coolant will result in a
significantly shortened service life.
Therefore, the following product is
strongly recommended for use in your
vehicle: MB 325.0 Anticorrosion/
Antifreeze agent.
Before the start of the winter season (or
once a year in hot southern regions), you
should have the anticorrosion/antifreeze
concentration checked.
The coolant is also regularly checked each
time you bring your vehicle to an
authorized smart center for service.Anticorrosion/antifreeze quantity:ModelApproximate freeze protection-35 ¦ (-37 ¥)-49 ¦ (-45 ¥)Cooling systemAll models2.27 US qt (2.15 l)2.45 US qt (2.32 l)210Service fluids and capacities>> Technical data.
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