ESP SMART FORTWO COUPE 2010 Workshop Manual

Electrical system (model passion)Battery12 V/42 AhSpark plugs, typeDENSO XU22 HDR9Spark plugs,
electrode gap0.035 in (0.9 mm)Spark plugs,
tightening torque11 - 15 lb-ft (15 - 20 Nm)Main dimensions (model passion)Overall vehicle
length106.1 in (2 695 mm)Overall vehicle
width 2069.0 in (1
752 mm)Overall vehicle
height60.7 in (1 542 mm)Wheelbase73.5 in (1 867 mm)Track, front50.5 in (1 283 mm)Track, rear54.5 in (1 385 mm)Turning circle28.7 ft (8.75 m)Weights (model passion)Cargo
compartment loadmax. 110 lb (50 kg)Roof load 21NoneGWarning!
No racks or loads may be secured to the roof
of the vehicle, as
R the panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off
Vehicle specification (model BRABUS)
The quoted data apply only to the standard
vehicle. Contact an authorized smart
center for the corresponding data of all
special bodies and special equipment.
Engine (model BRABUS)Engine, type132Mode of operation4‑stroke engine,
gasoline injectionNo. of cylinders3Valves per
cylinder4Bore2.83 in (72.00 mm)Stroke3.22 in (81.80 mm)Total piston
displacement61.0 cu in (999 cm 3
)Compression ratio10.0:1Output acc. to
SAE J 134970 hp/5 800 rpm
(52 kW/5 800 rpm)Maximum torque
acc. to SAE J 134968 lb-ft/4 500 rpm
(92 Nm/4 500 rpm)20
Exterior rear view mirrors folded out.
21 This vehicle is not intended to carry items on its roof. Thus roof rails and any roof-mounted devices
must not be used.Vehicle specification (model BRABUS)201>> Technical data.* optional451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 201Z

Engine (model BRABUS)Maximum engine
speed6 400 rpmFiring order1-2-3Poly‑V‑belt802 mmElectrical system (model BRABUS)Alternator14 V/90 AStarter motor12 V/0.95 kWBattery12 V/42 AhSpark plugs, typeDENSO XU22 HDR9Spark plugs,
electrode gap0.035 in (0.9 mm)Spark plugs,
tightening torque11 - 15 lb-ft (15 - 20 Nm)Main dimensions (model BRABUS)Overall vehicle
length107.4 in (2 727 mm)Overall vehicle
width 2269.0 in (1
752 mm)Overall vehicle
height60.3 in (1 532 mm)Wheelbase73.5 in (1 867 mm)Track, front50.0 in (1 270 mm)Track, rear53.7 in (1 363 mm)Turning circle28.7 ft (8.75 m)Weights (model BRABUS)Cargo
compartment loadmax. 110 lb (50 kg)Roof load 23NoneGWarning!
No racks or loads may be secured to the roof
of the vehicle, as
R the panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off
Rims and tires
Notes
! Only use tires which have been tested
and approved by smart. Tires approved by
smart are developed to provide best
possible performance in conjunction
with the driving safety systems on your
vehicle such as the ABS or the ESP ®
.
Using tires other than those approved by
smart may result in damage that is not
covered by the smart Limited Warranty.
! Using tires other than those approved
by smart can have detrimental effects,
such as
R poor handling characteristics
R increased noise
R increased fuel consumption
22Exterior rear view mirrors folded out.
23 This vehicle is not intended to carry items on its roof. Thus roof rails and any roof-mounted devices
must not be used.202Rims and tires>> Technical data.* optional451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 202

Mixed size tiresModelpurepassionFront axleRims (steel)
Wheel offset4.5 J x 15 H2
0.93 in (23.5 mm)—
—Rims (light alloy)
Wheel offset4.5 J x 15 H2*
0.93 in (23.5 mm)4.5 J x 15 H2
0.93 in (23.5 mm)All-season tires155/60 R15 74T M+S155/60 R15 74T M+SWinter tires 24155/60 R15 74T M+S
004D155/60 R15 74T M+S 004DRear axleRims (steel)
Wheel offset5.5 J x 15 H2
0.87 in (22 mm)—
—Rims (light alloy)
Wheel offset5.5 J x 15 H2*
0.87 in (22 mm)5.5 J x 15 H2
0.87 in (22 mm)All-season tires175/55 R15 77T M+S175/55 R15 77T M+SWinter tires 24175/55 R15 77T M+S
004D175/55 R15 77T M+S 004DModelBRABUSBRABUSFront axleRims (light alloy)
Wheel offset5.5 J x 15 H2
1.18 in (30 mm)4.5 J x 15 H2
0.93 in (23.5 mm)All-season tires175/55 R15 77T M+S—Winter tires 24—155/60 R15 74T M+S
004DRear axleRims (light alloy)
Wheel offset7.5 J x 17 H2
1.30 in (33 mm)5.5 J x 15 H2
0.87 in (22 mm)All-season tires215/35 R17 79H M+S—Winter tires 24—175/55 R15 77T M+S
004DService fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart.
Please contact an authorized smart center
for products tested and approved by smart.
GWarning!
Comply with all valid regulations with
respect to handling, storing and disposing
of service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
24 Not available as factory equipment.204Service fluids and capacities>> Technical data.* optional451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 204

a light load such as two persons and no
cargo.
R Do not exceed 2
/ 3 of maximum
accelerator pedal position if the
vehicle is fully loaded or operating in
mountainous terrain.
Fuel requirements
Only use premium unleaded fuel. The octane
number (posted at the pump) must be 91 min.
It is an average of both the
R esearch Octane
N umber (RON) and the Motor Octane Number
(MON): (RON+MON)/2. This is also known as
the ANTI‑KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Gasoline additives
A major concern among engine
manufacturers is carbon build-up caused
by gasoline. smart recommends only the use
of quality gasoline containing additives
that prevent the build-up of carbon
deposits.
After an extended period of using fuels
without such additives carbon deposits can
build up, especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:
R Warm-up hesitation
R Unstable idle
R Knocking/pinging
R Misfire
R Power loss
In areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
the use of smart approved additives is
recommended. Contact an authorized smart
center for a listing of approved products.
Follow directions on the product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
! Damage or malfunction resulting from
poor fuel quality or from blending
additional fuel additives other than
those tested and approved by us for use
on smart vehicles are not covered by the
smart Limited Warranty.
Windshield/rear window washer system
During all seasons:
XUse a windshield washer concentrate
labeled for summer and water for
temperatures above freezing point.XUse a windshield washer concentrate
labeled for winter and water for
temperatures below freezing point.XPremix the windshield washer fluid in a
suitable container depending on the
outside temperature and in accordance
with the manufacturer’s instructions 26
.
Washer fluid mixing ratio
R Temperature above 32 ¦ (0¥ ):
26
Refer to the notes for use on the container.208Service fluids and capacities>> Technical data.
451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 208