ESP SMART FORTWO COUPE 2012 Service Manual

Brake
Problem Possible causes/consequences and
M Solutionsò (USA only)
! (Canada only)
The ABS indicator
lamp illuminates
while the engine is
running. There is a malfunction in the ABS system.
X
Have the ABS system checked at an authorized smart center
immediately. ò (USA only)
! (Canada only)
The ABS indicator
lamp illuminates
together with the
brake warning lamp
while the engine is
running. The ABS system fails.
X
Stop the vehicle immediately in a safe location.
X Do not continue to drive.
X Turn off the engine.
X Engage the parking brake when leaving the vehicle.
X Contact Roadside Assistance or an authorized smart center. G
WARNING
When the ABS system is malfunctioning, the wheels may lock during hard braking, reducing
steering capability and extending the braking distance.
When the ABS is switched off due to a malfunction, the ESP ®
is also switched off. The basic
driving and braking functions are still available.
The risk of your vehicle skidding is then increased in certain situations. You should
therefore always adapt your speed and driving style to the prevailing road and weather
conditions. What to do if ...
163>> Practical hints. Z

Problem Possible causes/consequences and
M Solutions÷
The ESP ®
warning lamp
flashes while
driving. The ESP
®
has engaged because of detected traction loss in at
least one tire.
X When driving off, apply as little throttle as possible.
X While driving, ease up on the accelerator pedal.
X Adapt your speed and driving to the prevailing road and
weather conditions. ÷
The ESP ®
warning lamp
illuminates
continuously
while the
engine is
running. The ESP
®
is not operational due to a system failure.
X Have the system checked at an authorized smart center. The ESP
®
is not available.
X Have the system checked at an authorized smart center. G
WARNING
When the ESP ®
warning lamp is illuminated continuously, the ESP ®
is not available or not
operational due to a system failure.
Adapt
your speed and driving to the prevailing road conditions and the non-operating status
of the ESP ®
.
i It may be possible to clear a system failure by restarting the engine.
X Restart the engine.
If

the warning lamp still does not go out, have the system checked at an authorized smart
center immediately.
i More information on the ESP ®
can be found in the “Safety” section (Y page 47). Problem Possible causes/consequences and
M SolutionsD
The yellow EPS*
warning lamp
illuminates
while the
engine is
running. The Electronic Power Steering (EPS)* is not available.
X
Have the EPS* checked at an authorized smart center
immediately. G
WARNING
When the EPS* is not available a higher degree of effort is necessary to steer the vehicle.
Have the system checked at an authorized smart center. What to do if ...
167
>> Practical hints.
* optional Z

Problem Possible causes/consequences and
M SolutionsK
The high‑beam
headlamp
indicator lamp
does not
illuminate
when the
high‑beam
headlamps are
switched on or
when using the
high‑beam
flasher. The high‑beam headlamp indicator lamp has failed.
X
Have the high‑beam headlamp indicator lamp checked at an
authorized smart center. M
The low‑beam
headlamp
indicator lamp
does not
illuminate
when the
low‑beam
headlamps are
switched on. The low‑beam headlamp indicator lamp has failed.
X
Have the low‑beam headlamp indicator lamp checked at an
authorized smart center. # !
The turn signal
indicator lamp(s)
do(es) not illuminate
when the ignition is
switched on and the
corresponding turn
signal is switched on
or the hazard warning
flasher is switched
on. The turn signal indicator lamp(s) has (have) failed.
X
Have the turn signal indicator lamp(s) checked at an
authorized smart center. What to do if ...
169>> Practical hints. Z

Tire Pressure Monitoring System (TPMS)*
Problem Possible causes/consequences and
M Solutionsh
The yellow
combination
low tire
pressure/TPMS
malfunction
telltale
illuminates
continuously. The TPMS detects a loss of pressure in at least one tire.
X
Carefully bring the vehicle to a halt, avoiding abrupt
steering and braking maneuvers. Observe the traffic
situation around you.
X Check and correct tire inflation pressure as required
(Y page 126).
If the tire inflation pressure in the respective tire(s) has
(have) been corrected, the combination low tire pressure/TPMS
malfunction telltale goes out after a few minutes of driving.
See also “Restarting the TPMS” (Y page 129). h
The
combination
low tire
pressure/TPMS
malfunction
telltale flashes
60 seconds and
then stays
illuminated. There is a malfunction in the TPMS.
X
Have the TPMS checked at an authorized smart center.
After the malfunction has been remedied the combination low
tire pressure/TPMS malfunction telltale goes out after a few
minutes of driving. G
WARNING
Each tire should be checked monthly when cold and inflated to the inflation pressure
recommended by the vehicle manufacturer on the Tire and Loading Information placard. If
your vehicle has tires of a different size than the size indicated on the Tire and Loading
Information placard, you should determine the proper tire inflation pressure for those
tires.
As

an added safety feature, your vehicle has been equipped with a tire pressure monitoring
system (TPMS) that illuminates a low tire pressure telltale when one or more of your tires
is significantly underinflated.
Accordingly, when the low tire pressure telltale illuminates, you should stop and check your
tires as soon as possible, and inflate them to the proper pressure. Driving on a significantly
underinflated tire causes the tire to overheat and can lead to tire failure.
Underinflation also reduces fuel efficiency and tire tread life, and may affect the vehicle’s
handling and stopping ability. Please note that the TPMS is not a substitute for proper tire
maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even
if underinflation has not reached the level to trigger illumination of the TPMS low tire
pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when
the system is not operating properly. The TPMS malfunction indicator is combined with the 172
What to do if ...
>> Practical hints.
* optional

The arrow on bulb socket : must be in
line with the line on the headlamp
housing.
X Turn bulb socket : clockwise by a
quarter of turn.
Side turn signal lamp bulb X
Removing: Open the door on the
corresponding side. X
Press on retaining lug : in the
direction of the arrow until the side turn
signal lamp housing disengages.
X Close the door.
X Use a suitable tool to loosen the side turn
signal lamp housing from the fender.
X Turn the bulb socket counterclockwise
and pull it out of the side turn signal
lamp housing.
X Pull the bulb out of the bulb socket.
X Installing: Insert the new bulb into the
bulb socket.
X Insert the bulb socket into the side turn
signal lamp housing and turn the bulb
socket clockwise.
X Fit the side turn signal lamp housing
onto the fender.
X Press gently onto the side turn signal
lamp housing.
The side turn signal lamp housing must
audibly engage. Replacing bulbs for rear lamps
Before
you start to replace a bulb for a rear
lamp, do the following first:
X Turn exterior lamp switch to position
$ (Y page 64).
X Switch off the ignition.
Tail lamp unit X
Removing:
Coupé: Open the upper tailgate.
X Open the lower tailgate.
X Cabriolet: Open the rear soft top
(Y page 74).
X Remove the side cover in the cargo
compartment on the corresponding side.
X Fold the damping material forward, if
necessary. Left bulb carrier illustrated as example
:
Retaining tab
; Electrical connector
X Press retaining tab : in the center of
the bulb carrier upwards.
X Pull the bulb carrier out of the tail lamp
housing.182
Replacing bulbs
>> Practical hints.

X
Use a suitable tool to loosen the
corresponding
license plate lamp unit at
jacking point :.
X Carefully unclip the license plate lamp
unit. X
Detach electrical connectors ;.
X Remove bulb =.
X Insert the new bulb.
X Attach electrical connectors ;.
X Fit the license plate lamp unit on the
right and press gently on the left.
The

license plate lamp unit must audibly
engage. Replacing interior lighting lamps
A 12 V/10 W bulb is required. X
Removing: Use a flat object to pry the
lamp

lens : off from the passenger side. X
Detach electrical connector ; from the
interior lamp.
X Remove bulb = from mount ?.
X Installing: Insert the new bulb.
X Attach electrical connector ; to the
interior lamp.
X Fit the lamp lens on the left in the
opening and press gently on the right.
The lamp lens must audibly engage. Replacing wiper blades
About replacing wiper blades
G
WARNING
For safety reasons, switch off the wipers
and remove the key from the starter switch
before replacing a wiper blade. The
windshield wipers could otherwise be set
in motion and cause injury. G
WARNING
Wiper blades are components that are
subject
to wear and tear. Replace the wiper
blades at least twice a year, preferably in
the spring and fall. Otherwise the windows
will not be properly wiped. As a result, you
may not be able to observe surrounding
traffic conditions and could cause an
accident.
! Hold on to the wiper when folding the
wiper arm back. If released, the force of
the impact from the windshield wiper 184
Replacing wiper blades
>> Practical hints.

Please make sure to refer to the
description
of the tire repair kit in your
vehicle before sealing a tire.
The tire repair kit can be used to seal
punctures of up to approximately 0.16 in
(4 mm) on the tire tread.
The tire repair kit enables you to drive on
the sealed tire to the nearest authorized
smart center.
X You should have the sealed tire replaced
at an authorized smart center. G
WARNING
Take care not to allow the contents of the
tire sealant to come in contact with hair,
eyes or clothing. The tire sealant is
harmful if inhaled, swallowed or absorbed
through the skin - causes skin, eye and
respiratory irritation. Wear gloves while
using this product if they are available.
Any contact with eyes or skin should be
flushed immediately with plenty of water.
If clothing comes in contact with the tire
sealant, change clothing as soon as
possible.
In

case of allergic reaction or rash, consult
a physician immediately. Notes
R Small tire punctures, particularly those
in the tread, can be sealed with the tire
sealant.
R The tire sealant can be used in ambient
temperatures from ‑4 ¦ (‑20¥) to
104¦ (+40¥).
R Do

not remove any foreign objects such as
nails or screws that have penetrated the
tire.
R Do not use the tire sealant if the tire has
been damaged by being driven when
insufficiently inflated (e.g. bumps,
cuts, cracks etc. on the tire).
R Allow escaped tire sealant to dry, then
peel it off. R
Immediately wash all painted surfaces
that came into contact with the tire
sealant using a damp cloth.
R Avoid skin and eye contact with the tire
sealant.
R Do not swallow the tire sealant.
R Allow the tire sealant that is inside the
damaged tire to dry and dispose of
together with the tire.
R Do not use the tire sealant after the
expiration date has elapsed (see top of
container).
Instead, have it replaced at an
authorized smart center. G
WARNING
The tire sealant is a limited repair device.
The tire sealant cannot be used for cuts or
punctures larger than approximately
0.16 in (4 mm) and tire damage caused by
driving with extremely low tire inflation
pressure, or on a flat tire, or a damaged
wheel.
Do not drive the vehicle under such
circumstances.
If

you are unsure of the condition of the tire
or have any question whatsoever about its
suitability for driving contact the nearest
smart center for assistance or call
Roadside Assistance. G
WARNING
Please review the instructions below for
using the tire repair kit. If you are not
confident that you can competently follow
the instructions for using this kit, do not
use the kit, but instead call for Roadside
Assistance. G
WARNING
Keep the tire sealant out of reach of
children. If swallowed, rinse mouth
immediately

with plenty of water and drink
plenty of water.
Do not induce vomiting!
Consult a physician immediately. Flat tire
187
>> Practical hints.
Z

authorized smart center about steps you
need to observe.
G
WARNING
Observe all safety instructions and
precautions when handling automotive
batteries. Risk of explosion.
Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.
Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and
faceguard.
Wear eye protection.
Rinse any acid spills
immediately with clear
water.
Contact a physician
if necessary. Keep children away.
Follow the instructions in
this Operator’s Manual.
Batteries contain materials that can harm
the
environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling. G
WARNING
Failure to follow these instructions can
result in severe injury or death. Observe all safety instructions and
precautions when handling automotive
batteries.
Never lean over batteries while
connecting, you might get injured.
Battery

fluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does,
immediately flush affected area with water
and seek medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc. G
WARNING
Do not place any metal objects on a battery.
You could otherwise cause a short circuit
and the battery’s highly flammable
chemicals could ignite.
Never

allow any metal object to contact both
battery terminals or the positive terminal
and the vehicle body at the same time. This
might short circuit the battery and ignite
the highly flammable and explosive
hydrogen gas generated by the battery,
causing serious personal injury. G
WARNING
Keep flames or sparks away from battery,
avoid improper connection of jumper
cables, smoking, etc.
R When disconnecting the battery, always
disconnect the negative terminal first,
followed by positive terminal.
R When connecting the battery, always
connect the positive terminal first,
followed by the negative terminal.
R Do not loosen or disconnect the battery
terminal clips while the engine is
running or the key is in the starter
switch.
! Never

loosen or detach battery terminal
clamps while the engine is running or the Battery
197
>> Practical hints. Z

cause damage to the radiator and other
supports if towing on a bumpy road.
R Towing
the vehicle should only be done
using the properly installed towing
eye bolt. Never attach a tow cable, tow
rope, or tow rod to the vehicle chassis,
frame, or suspension parts.
! Make sure the ignition is switched off
while towing the vehicle. Doing
otherwise may result in
R the ESP ®
being activated. Active
braking action through the ESP ®
may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
R a discharged battery.
! Make sure the gear selector lever is in
neutral position N while towing the
vehicle. Doing otherwise may result in
significant transmission damage.
! Towing the vehicle with a luggage
rack* mounted is not permissible. The
vehicle must not be towed by the luggage
rack*.
i If the battery is disconnected or
discharged, the gear selector lever will
remain locked in park position P.
Contact an authorized smart center for
assistance or call Roadside Assistance.
Towing eye bolt The towing eye bolt is located in the
passenger footwell under the carpet.
X
Unscrew the carpet holder in the
passenger footwell (Y page 158).
X Lift the carpet. X
Take out towing eye bolt :.
Installing towing eye bolt
Depending of whether you are towing a
vehicle

or being towed, the towing eye bolt
can be screwed into threaded holes which
are located behind covers on the front and
rear bumper. Front cover
G
WARNING
High outside temperature, stop-and-go
traffic, driving on long uphill grades, or
driving

at high engine speed may increase
the temperature in the engine
compartment. Therefore the area around the
air slots in the rear apron may be hot. Let
the engine cool off before touching this
area to prevent burns. Towing
203
>> Practical hints.
* optional Z

Rear covers
X
Remove respective cover : or ; using
a suitable object to reveal the threaded
hole for the towing eye bolt.
X Screw towing eye bolt in clockwise to its
stop and tighten with a suitable object. G
WARNING
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could
result in the towing eye being ripped
out of its mounting and people being
injured.
Towing the vehicle X
Engage the parking brake.
X Connect the strap or tow bar to the towing
eye.
X Switch on the ignition.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
i With the gear selector lever in neutral
position N,

the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
X Switch off the ignition.
X Leave the key in the starter switch. X
Switch on the hazard warning flasher.
X Release the parking brake. Flat towing
Flat towing is when all wheels of the
vehicle are on the ground during the tow.
For vehicles that will be flat towed over
long distances observe the following
recommendations:
X Preparing the vehicle: Contact an
authorized
smart center for information
on recommended tow bar equipment and
installing a matching on/off switch on
the battery terminal.
X Before towing:
Make sure the ignition is
switched on.
X Engage the parking brake.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
i With the gear selector lever in neutral
position N,

the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
X Switch off the ignition.
X Leave the key in the starter switch.
X Wait approximately 30 seconds until the
multifunction display in the instrument
cluster is completely blank.
X Turn the battery off using the previously
installed battery switch.
X Release the parking brake.
X During towing: Make sure the gear
selector lever remains in neutral
position N with the ignition switched
off.
X After towing: Engage the parking brake.204
Towing
>> Practical hints.