ESP SMART FORTWO COUPE 2012 Workshop Manual

X
Turn the battery on using the previously
installed battery switch.
X Move the gear selector lever to park
position P.
X Remove the key from the starter switch.
X Lock the doors.
! Do not flat tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Failure to follow the recommendations
for flat towing can cause damage to your
vehicle:
R Not following the battery disconnect
procedure in the proper sequence may
result in data loss in the vehicle’s
control units.
R Not disconnecting the battery and
leaving the key in starter switch
position 1 (ignition on) may result in
-the vehicle locking. The vehicle will
lock if the wheels are turning at
vehicle speeds of approximately
8 mph (14 km/h) or more.
- the ESP ®
being activated. Active
braking action through the ESP ®
may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
R Not moving the gear selector lever to
neutral position N may result in
significant transmission damage.
R in a discharged battery. Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating. G
WARNING
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact a smart center if you
encounter any electrical problems.
! A blown fuse must be replaced by an
appropriate

spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject.
If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized smart center.
Before replacing fuses:
R Engage the parking brake.
R Make sure the gear selector lever is in
park position P.
R Turn off all electrical accessories.
R Turn off the engine.
R Remove the key from the starter switch. Replacing a fuse
The
fuse box is located on the driver’s side
below the dashboard. Fuses
205
>> Practical hints. Z

X
From the fuse chart (Y page 208),
determine which fuse belongs to the
malfunctioning accessory or component.
X Remove the respective fuse.
X Replace the defective fuse with a new one
of the same amperage.206
Fuses>> Practical hints.

No. Accessory/Component Amperage Color
F
Engine 15 A Blue
G
ESP
®
control unit 25 A Neutral
H
Cockpit switch module, on-board
diagnostics
socket, turn signal lamp switch,
transmission control unit, exterior lamp
switch, anti-theft warning system, rain-
light sensor, auxiliary instruments, central
locking system, instrument cluster, exterior
rear view mirror heating, Tire Pressure
Monitoring System (TPMS) 10 A Red
I
— — —
J
Air conditioning compressor 15 A Blue
K
Audio, subwoofer, sound system, soft top
(cabriolet only) 15 A Blue
L
Fuel pump with fuel level sensor 15 A Blue
M
Rear window wiper (coupé only) 15 A Blue
N
ESP
®

control unit, EPS control unit, restraint
system, instrument cluster 10 A Red
O
Engine control unit, on-board diagnostics
socket, transmission control unit, Tire
Pressure Monitoring System (TPMS) 7.5 A Brown
P
Air conditioning system, exterior rear view
mirror

adjustment, washer pump, audio, seat
heating, wiper switch, backup lamps, soft top
switch (cabriolet only) 10 A Red
Q
Auxiliary power outlet 15 A Blue
R
Left low‑beam headlamp 7.5 A Brown
S
Right low‑beam headlamp 7.5 A Brown
T
Brake lamps 15 A Blue
U
Right high‑beam headlamp 7.5 A Brown
V
Left high‑beam headlamp 7.5 A Brown
W
Engine 7.5 A Brown
X
Rear window defroster, radiator fan 40 A Orange
Y
Soft top (cabriolet only) 30 A Green Fuses
209
>> Practical hints. Z

No. Accessory/Component Amperage Color
Z
Transmission control unit 40 A Orange
\
Horn, central locking system 20 A Yellow
^
— — —
_
Starter switch (ignition) 50 A Red
a
ESP
®
control unit 40 A Orange
©
EPS control unit 30 A Green
y
Exterior rear view mirror heating 7.5 A Brown
z
Brake lamps 7.5 A Brown
|
LED daytime running lamps 5 A Light brown
~
— — —
¡
— — —
¢
— — —
£
Interior lighting 5 A Light brown
¤
Surround sound system 20 A Yellow
¥
Seat heating control unit 25 A Neutral210
Fuses>> Practical hints.

:
VIN (on the cargo compartment floor) Engine number
The engine number is engraved into the
engine block. For more information,
contact any authorized smart center.
i When ordering parts, please specify
vehicle identification and engine
number. Vehicle specification (model pure)
The quoted data apply only to the standard
vehicle. Contact an authorized smart
center for the corresponding data of all
special bodies and special equipment. Main dimensions (model pure)
Overall vehicle
length
106.1 in (2
695 mm) Overall vehicle
width
19
69.0 in (1 752 mm)
Overall vehicle
height
61.6 in (1 565 mm)
Wheelbase
73.5 in (1
867 mm) Track, front
50.5 in (1 283 mm) Main dimensions (model pure)
Track, rear
54.5 in (1 385 mm)
Turning circle
28.7 ft (8.75 m)
Weights (model pure)
Cargo
compartment load
max. 110 lb (50 kg)
Roof load
20
None
G
WARNING
No racks or loads may be secured to the roof
of the vehicle, as
R the
panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off Vehicle specification (model passion)
The quoted data apply only to the standard
vehicle. Contact an authorized smart
center for the corresponding data of all
special bodies and special equipment. Main dimensions (model passion)
Overall vehicle
length
106.1 in (2
695 mm) Overall vehicle
width
21
69.0 in (1 752 mm)
Overall vehicle
height
61.6 in (1 565 mm)
19
Exterior rear view mirrors folded out.
20 This

vehicle is not intended to carry items on its roof. Thus roof rails and any roof-mounted devices
must not be used.
21 Exterior rear view mirrors folded out. Vehicle specification (model passion)
215
>> Technical data.
* optional Z

Main dimensions (model passion)
Wheelbase
73.5 in (1
867 mm)Track, front
50.5 in (1 283 mm)
Track, rear
54.5 in (1 385 mm)
Turning circle
28.7 ft (8.75 m)
Weights (model passion)
Cargo
compartment load
max. 110 lb (50 kg)
Roof load
22
None
G
WARNING
No racks or loads may be secured to the roof
of the vehicle, as
R the
panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off Vehicle specification (model BRABUS)
The quoted data apply only to the standard
vehicle. Contact an authorized smart
center for the corresponding data of all
special bodies and special equipment. Main dimensions (model BRABUS)
Overall vehicle
length
107.4 in (2 727 mm)
Overall vehicle
width
23
69.0 in (1 752 mm)
Overall vehicle
height
61.2 in (1 555 mm)
Wheelbase
73.5 in (1
867 mm) Track, front
50.0 in (1 270 mm)
Track, rear
53.7 in (1
363 mm) Turning circle
28.7 ft (8.75 m)
Weights (model BRABUS)
Cargo
compartment load
max. 110 lb (50 kg)
Roof load
24
None
G
WARNING
No racks or loads may be secured to the roof
of the vehicle, as
R the

panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off
22 This
vehicle is not intended to carry items on its roof. Thus roof rails and any roof-mounted devices
must not be used.
23 Exterior rear view mirrors folded out.
24 This vehicle is not intended to carry items on its roof. Thus roof rails and any roof-mounted devices
must not be used.216
Vehicle specification (model BRABUS)
>> Technical data.
* optional

Rims and tires
Notes
! Only use tires which have been tested
and
approved by smart. Tires approved by
smart are developed to provide best
possible performance in conjunction
with the driving safety systems on your
vehicle such as the ABS or the ESP ®
.
Using tires other than those approved by
smart may result in damage that is not
covered by the smart Limited Warranty.
! Using tires other than those approved
by smart can have detrimental effects,
such as
R poor handling characteristics
R increased noise
R increased fuel consumption
Moreover, tires and rims not approved by
smart may, under load, exhibit
dimensional variations and different
tire deformation characteristics that
could cause them to come into contact
with the vehicle body or axle parts.
Damage to the tires or the vehicle may be
the result.
i Further information on tires and rims
is available at any authorized smart
center. A placard with the recommended
tire inflation pressure is located on the
driver’s door B‑pillar.
The tire inflation pressure should be
checked regularly and should only be
adjusted on cold tires. Follow tire
manufacturer’s maintenance
recommendation included with vehicle. Mobility
Your
vehicle is equipped with a tire repair
kit (Y page 186). In case of a flat tire, it
enables you to drive to the nearest
authorized smart center on the sealed tire. If the tire is damaged too severely for the
tire sealant to provide a reliable tire
repair:
X
Contact the nearest authorized smart
center.
or
X Call Roadside Assistance. Rims and tires
217
>> Technical data. Z

Mixed size tires
i In the following tables, the models are represented by codes:
R V1: model pure
R V2: model passion
R V3: model BRABUS
Abbreviations used in the following tables:
R FA: Front Axle
R RA: Rear Axle All-season tires Light alloy rims V1 V2 V3
FA 155/60 R 15 74T M+S
4.5 J x 15 H2
25
Wheel offset: 0.93 in (23.5 mm) # #
—
RA 175/55 R 15 77T M+S
5.5 J x 15 H2
25
Wheel offset: 0.87 in (22 mm) FA 165/60 R 15 77T M+S 5.0 J x 15 H2
Wheel offset: 1.34 in (34 mm) # #
—
RA 195/50 R 15 82T M+S 6.5 J x 15 H2
Wheel offset: 1.36 in (34.5 mm)
FA 175/55 R 15 77T M+S 5.5 J x 15 H2
Wheel offset: 1.18 in (30 mm) — — #
RA 215/35 R 17 79H M+S 7.5 J x 17 H2
Wheel offset: 1.30 in (33 mm)
Winter tires
26 Light alloy rims V1 V2 V3
FA 155/60 R 15 74T M+S
i 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm) # # #
RA 175/55 R 15 77T M+Si 5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Service fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart. Please contact an authorized smart center
for
products tested and approved by smart. G
WARNING
Comply with all valid regulations with
respect
to handling, storing and disposing
25 Model pure only: Available as steel rim or light alloy rim*.
26 Not available as factory equipment.218
Service fluids and capacities
>> Technical data.
* optional

Fuel requirements
Only use premium unleaded fuel. The octane
number (posted at the pump) must be 91 min.
It is an average of both the Research Octane
Number (RON) and the Motor Octane Number
(MON): (RON+MON)/2. This is also known as
the ANTI‑KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc. Gasoline additives
A major concern among engine
manufacturers is carbon build-up caused
by

gasoline. smart recommends only the use
of quality gasoline containing additives
that prevent the build-up of carbon
deposits.
After an extended period of using fuels
without such additives carbon deposits can
build up, especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:
R Warm-up hesitation
R Unstable idle
R Knocking/pinging
R Misfire
R Power loss
In areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives, the use of smart approved additives is
recommended.

Contact an authorized smart
center for a listing of approved products.
Follow directions on the product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
! Damage or malfunction resulting from
poor fuel quality or from blending
additional fuel additives other than
those tested and approved by us for use
on smart vehicles are not covered by the
smart Limited Warranty. Windshield/rear window washer system
During all seasons:
X Use a windshield washer concentrate
labeled for summer and water for
temperatures above freezing point.
X Use a windshield washer concentrate
labeled for winter and water for
temperatures below freezing point.
X Premix the windshield washer fluid in a
suitable container depending on the
outside temperature and in accordance
with the manufacturer’s instructions 28
.
Washer fluid mixing ratio R
Temperature above 32 ¦ (0¥):
1 part windshield washer concentrate
labeled for summer to 100 parts water
R Temperature of 14 ¦ (-10¥):
1 part windshield washer concentrate
labeled for winter to 2 parts water
R Temperature of -4¦ (-20¥):
1 part windshield washer concentrate
labeled for winter to 1 part water G
WARNING
Windshield washer concentrate is highly
flammable.
Fire, naked flames and smoking
28 Refer to the notes for use on the container.222
Service fluids and capacities
>> Technical data.