key SMART FORTWO COUPE 2012 Workshop Manual

X
Screw the end of filler hose ? onto tire
valve G.
X Insert electrical plug B into the
auxiliary power outlet
(Y page 114).
X Insert the key in the starter switch and
turn it to position 1.
i The
vehicle’s battery is drained by use
of the electric air pump. You should
therefore keep the engine running — in
the open air — while inflating the tire. X
Press I on electric air pump switch C.
The
electric air pump is switched on and
inflates the tire.
i First, the sealant is pumped into the
tire. The pressure may briefly increase
to

a high value. This is normal and not an
indication of a malfunction. Do not
switch off the electric air pump.
X Let the electric air pump inflate the tire
for a maximum of ten minutes.
Pressure gauge ; must display at least
180 kPa (1.8 bar, 26 psi)

.!
Do not operate the electric air pump
longer than ten minutes without
interruption.

Otherwise it may overheat.
You may operate the electrical air pump
again after it has cooled off.
X If a tire inflation pressure of at least
180 kPa (1.8 bar, 26 psi)

is not attained,
turn off the electric air pump by
pressing 0 on electric air pump switch
C.
X Unscrew the end of filler hose ? from
tire valve G.
X After clearing the area around the
vehicle of people and obstacles, drive
vehicle back or forth very slowly
approximately 30 ft (10 m).
This

serves to better distribute the tire
sealant material inside the tire.
X Screw the end of filler hose ? onto tire
valve G.
X Inflate the tire again. G
WARNING
If a tire inflation pressure of
180
kPa (1.8 bar, 26 psi) is not attained, the
tire is too severely damaged for the tire
sealant to provide a reliable tire repair.
In this case, the tire sealant cannot
properly seal the tire.
Do not drive the vehicle.
Contact the nearest smart center for
assistance or call Roadside Assistance.
X After attaining a tire inflation pressure
of

at least 180 kPa (1.8 bar, 26 psi), press
0 on electric air pump switch C.
The electric air pump is switched off.
X Turn the key in the starter switch to
position 0.
X Unscrew the end of filler hose ? from
tire valve G.
X Plug filler hose with the stopper.
X Tire sealant container E remains
screwed onto flange F. Flat tire
189
>> Practical hints. Z

result in handling or steering problems, or
brake failure.
X Drive to the nearest authorized smart
center, to have the damaged tire
replaced.
X Contact an authorized smart center as
soon as possible to obtain a new filler
hose and a new tire sealant container.
X Bring used tire sealant materials to an
authorized smart center for proper
disposal.
X Replace your tire sealant container
every 4 years. Replacement containers
are available at any authorized smart
center. G
WARNING
After changing a tire, contact a smart
center to make sure the bolts holding the
wheel to the car are tight enough.
Otherwise, the wheels could come off. Each
bolt should be tightened to a torque of
81 lb‑ft (110 Nm). Sealing a tire (Version 2)
X Take the tire repair kit from the
passenger footwell (Y page 158). X
Take electrical plug = and filler hose
B from the bottom of the electric air
pump housing.
X Engage the yellow plug of filler hose B
in the opening in yellow closure cap A.X
With the O-ring seals towards the
electric

air pump housing, insert yellow
closure cap A into fixture ;.
X Push tire sealant container : into
fixture ; until both hooks of yellow
closure cap A engage. X
Unscrew the valve cap from tire valve
C of the damaged tire.
X Screw the end of filler hose B onto tire
valve C.
X Insert electrical plug = into the
auxiliary power outlet

(Y page 114).
X Insert the key in the starter switch and
turn it to position 1.
i The
vehicle’s battery is drained by use
of the electric air pump. You should
therefore keep the engine running — in
the open air — while inflating the tire.
X Press ON
on electric air pump switch ?.
The electric air pump is switched on and
inflates the tire.
i First, the sealant is pumped into the
tire. The pressure may briefly increase
to

a high value. This is normal and not an
indication of a malfunction. Do not
switch off the electric air pump.
X Let the electric air pump inflate the tire
for a maximum of ten minutes.
The

pressure gauge must display at least
200 kpa (2.0 bar, 29 psi).
! Do not operate the electric air pump
longer than ten minutes without
interruption.

Otherwise it may overheat. Flat tire
191
>> Practical hints. Z

You may operate the electrical air pump
again after it has cooled off.
X If a tire inflation pressure of at least
200 kpa (2.0 bar, 29 psi)
is not attained,
turn off the electric air pump by
pressing OFF on electric air pump
switch ?.
X Unscrew the end of filler hose ? from
tire valve C.
X After clearing the area around the
vehicle of people and obstacles, drive
vehicle back or forth very slowly
approximately 30 ft (10 m).
This

serves to better distribute the tire
sealant material inside the tire.
X Screw the end of filler hose ? onto tire
valve C.
X Inflate the tire again. G
WARNING
If a tire inflation pressure of
200
kPa (2.0 bar, 29 psi) is not attained, the
tire is too severely damaged for the tire
sealant to provide a reliable tire repair.
In this case, the tire sealant cannot
properly seal the tire.
Do not drive the vehicle.
Contact the nearest smart center for
assistance or call Roadside Assistance.
X After attaining a tire inflation pressure
of

at least 200 kPa (2.0 bar, 29 psi), press
OFF on electric air pump switch ?.
The electric air pump is switched off.
X Turn the key in the starter switch to
position 0.
X Unscrew the end of filler hose ? from
tire valve C.
X Place the tire repair kit securely in the
vehicle.
X Drive off immediately.
The tire sealant will distribute itself
evenly inside the tire. G
WARNING
Do not exceed vehicle speed of 50 mph
(80 km/h). A tire sealant repair is not
designed to operate at higher speeds.
The sticker must be attached on the
instrument cluster where it will be easily
seen by the driver.
Vehicle handling characteristics of a tire
sealant repaired tire may change. Adapt
your driving accordingly.
X After driving for about 1.8 miles (3 km)
or

ten minutes, stop and exit the vehicle
taking all of the appropriate safety
precautions.
X Take the tire repair kit from the vehicle.
X Screw the end of filler hose ? onto tire
valve C. X
Check the tire inflation pressure using
pressure gauge E. G
WARNING
If tire inflation pressure has fallen below
130 kPa (1.3 bar, 19 psi) do not continue to
drive the vehicle.
Park your vehicle safely away from the
roadway and contact the nearest smart
center or call Roadside Assistance.
Have the damaged tire replaced.
X If the tire inflation pressure is at least
130

kPa (1.3 bar, 19 psi), inflate or deflate
the tire to correct tire inflation
pressure (see Tire and Loading 192
Flat tire
>> Practical hints.

authorized smart center about steps you
need to observe.
G
WARNING
Observe all safety instructions and
precautions when handling automotive
batteries. Risk of explosion.
Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.
Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and
faceguard.
Wear eye protection.
Rinse any acid spills
immediately with clear
water.
Contact a physician
if necessary. Keep children away.
Follow the instructions in
this Operator’s Manual.
Batteries contain materials that can harm
the
environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling. G
WARNING
Failure to follow these instructions can
result in severe injury or death. Observe all safety instructions and
precautions when handling automotive
batteries.
Never lean over batteries while
connecting, you might get injured.
Battery

fluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does,
immediately flush affected area with water
and seek medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc. G
WARNING
Do not place any metal objects on a battery.
You could otherwise cause a short circuit
and the battery’s highly flammable
chemicals could ignite.
Never

allow any metal object to contact both
battery terminals or the positive terminal
and the vehicle body at the same time. This
might short circuit the battery and ignite
the highly flammable and explosive
hydrogen gas generated by the battery,
causing serious personal injury. G
WARNING
Keep flames or sparks away from battery,
avoid improper connection of jumper
cables, smoking, etc.
R When disconnecting the battery, always
disconnect the negative terminal first,
followed by positive terminal.
R When connecting the battery, always
connect the positive terminal first,
followed by the negative terminal.
R Do not loosen or disconnect the battery
terminal clips while the engine is
running or the key is in the starter
switch.
! Never

loosen or detach battery terminal
clamps while the engine is running or the Battery
197
>> Practical hints. Z

key is in the starter switch. Otherwise
the alternator and other electronic
components could be severely damaged.
Have the battery checked regularly at an
authorized smart center.
Refer to Maintenance Booklet for
maintenance intervals or contact an
authorized smart center for further
information.
! Never invert the terminal connections! Disconnecting, removing, charging,
reinstalling and reconnecting the
battery
Disconnecting the battery i
If the battery is disconnected or
discharged
R the key will not turn in the starter
switch
R the automatic transmission will
remain in park position P
For more information see “Jump
starting” ( Y page 199).
X Engage the parking brake.
X Move the gear selector lever to park
position P.
X Turn off all electrical accessories.
X Turn off the engine.
X Open the passenger door.
X Move the passenger seat to the rear as far
as possible.
X Unscrew the carpet holder in the
passenger footwell (Y page 158).
X Lift the carpet. X
Unscrew fastening screw ;
counterclockwise.
X Pull footrest : sideways out of the
vehicle.
X Read and observe safety instructions and
precautions (Y page 196). !
Always disconnect the battery in the
order described below. Otherwise the
vehicle’s electronics can be damaged.
X Disconnect the battery negative lead
from negative terminal =.
Make sure the negative lead does not
come
into contact with the positive lead.
X Remove cover ? from the positive
terminal.
X Disconnect the battery positive lead.
Removing the battery X
Unscrew battery mount A.
X Remove the battery support and bracket.
X Pull out the ventilation hose from the
battery (depending on battery198
Battery
>> Practical hints.

arrangement in your vehicle model, the
ventilation
hose is located either on the
left or right side of the battery).
X Remove the battery.
Charging the battery G
WARNING
Avoid creating sparks when charging the
battery as escaping gases are flammable.
Keep

open flames away from the battery and
do not smoke.
Do not touch the battery terminal with metal
objects and do not remove the battery
charger’s terminal clamps until the battery
charger has been switched off and no
further gas is being discharged by the
batteries.
Only charge the battery in a well ventilated
area.
There is a risk of acid burns during the
charging procedure due to the gases which
escape from the battery. Do not lean over
the battery when it is being charged. G
WARNING
Never charge a battery while still installed
in the vehicle. Gases may escape during
charging and cause explosions that may
result in paint damage, corrosion or
personal injury.
X Charge battery in accordance with the
instructions of the battery charger
manufacturer.
! Only use chargers of a correct and
suitable voltage.
! Never attempt to recharge a frozen
battery. Have the battery checked at a
smart center. The battery housing could
be damaged. Reinstalling the battery X
Reinstall the charged battery. Follow the
previously described steps in reverse
order.
! The battery, its filler caps and the
ventilation

hose must always be securely
installed when the vehicle is in
operation.
Reconnecting the battery !
Always
connect the battery in the order
described below. Otherwise the
vehicle’s electronics can be damaged.
X Turn off all electrical accessories.
X Remove the key from the starter switch.
! Never invert the terminal connections!
X Connect the battery positive lead and
fasten cover ? (Y page 198).
X Connect battery negative lead =
(Y page 198).
i After battery power (e.g. due to
reconnection) was interrupted, you will
have to set the clock (Y page 88).
i Have the battery’s charge status and
acid

level checked at the start of the cold
season at a smart center. Jump starting
Notes
G
WARNING
Failure to follow these directions will
cause
damage to the electronic components,
and can lead to a battery explosion and
severe injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does, Jump starting
199
>> Practical hints.
Z

Rear covers
X
Remove respective cover : or ; using
a suitable object to reveal the threaded
hole for the towing eye bolt.
X Screw towing eye bolt in clockwise to its
stop and tighten with a suitable object. G
WARNING
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could
result in the towing eye being ripped
out of its mounting and people being
injured.
Towing the vehicle X
Engage the parking brake.
X Connect the strap or tow bar to the towing
eye.
X Switch on the ignition.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
i With the gear selector lever in neutral
position N,

the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
X Switch off the ignition.
X Leave the key in the starter switch. X
Switch on the hazard warning flasher.
X Release the parking brake. Flat towing
Flat towing is when all wheels of the
vehicle are on the ground during the tow.
For vehicles that will be flat towed over
long distances observe the following
recommendations:
X Preparing the vehicle: Contact an
authorized
smart center for information
on recommended tow bar equipment and
installing a matching on/off switch on
the battery terminal.
X Before towing:
Make sure the ignition is
switched on.
X Engage the parking brake.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
i With the gear selector lever in neutral
position N,

the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
X Switch off the ignition.
X Leave the key in the starter switch.
X Wait approximately 30 seconds until the
multifunction display in the instrument
cluster is completely blank.
X Turn the battery off using the previously
installed battery switch.
X Release the parking brake.
X During towing: Make sure the gear
selector lever remains in neutral
position N with the ignition switched
off.
X After towing: Engage the parking brake.204
Towing
>> Practical hints.

X
Turn the battery on using the previously
installed battery switch.
X Move the gear selector lever to park
position P.
X Remove the key from the starter switch.
X Lock the doors.
! Do not flat tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Failure to follow the recommendations
for flat towing can cause damage to your
vehicle:
R Not following the battery disconnect
procedure in the proper sequence may
result in data loss in the vehicle’s
control units.
R Not disconnecting the battery and
leaving the key in starter switch
position 1 (ignition on) may result in
-the vehicle locking. The vehicle will
lock if the wheels are turning at
vehicle speeds of approximately
8 mph (14 km/h) or more.
- the ESP ®
being activated. Active
braking action through the ESP ®
may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
R Not moving the gear selector lever to
neutral position N may result in
significant transmission damage.
R in a discharged battery. Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating. G
WARNING
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact a smart center if you
encounter any electrical problems.
! A blown fuse must be replaced by an
appropriate

spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject.
If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized smart center.
Before replacing fuses:
R Engage the parking brake.
R Make sure the gear selector lever is in
park position P.
R Turn off all electrical accessories.
R Turn off the engine.
R Remove the key from the starter switch. Replacing a fuse
The
fuse box is located on the driver’s side
below the dashboard. Fuses
205
>> Practical hints. Z