ESP SMART FORTWO COUPE 2013 Service Manual

!
Water in these areas could cause
damage to
R electrical components
R electrical wiring
R the drive system
R the high-voltage battery
Any such damage is not covered by the
smart Limited Warranty. Passenger compartment
G
WARNING
Always fasten items being carried as
securely as possible.
In an accident, during hard braking or
sudden maneuvers, loose items thrown
around inside the vehicle may injure
vehicle occupants.
The cargo compartment is the preferred
place to carry objects. Control and operation of radio
transmitters
Radio and telephone G
WARNING
Please do not forget that your primary
responsibility is to drive the vehicle
safely. Only operate the radio or
telephone 8
if road, weather and traffic
conditions permit.
Bear in mind that at a speed of just 30 mph
(approximately 50 km/h), your vehicle is
covering adistance of 44 feet
(approximately 14 m) every second.
Telephones and two-way radios G
WARNING
Never operate radio transmitters equipped
with a built-in or attached antenna (i.e.
without being connected to an external antenna) from inside the vehicle while the
drive system is switched on. Doing so could
lead to a malfunction of the vehicle’s
electronic system, possibly resulting in an
accident and/or serious personal injury.
Radio transmitters, such as a mobile phone
or a citizens band unit should only be used
inside the vehicle if they are connected to
an antenna that is installed on the outside
of the vehicle.
Refer to the radio transmitter operation
instructions regarding use of an external
antenna. Coolant temperature
During severe operating conditions and
stop-and-go city traffic, the coolant
temperature may rise.
! Excessive coolant temperature causes
the red coolant temperature warning
lamp 0005 in the instrument cluster to
come on.
The drive system should not be operated
with the red coolant temperature
warning lamp 0005illuminated. Doing
so may cause serious damage to the drive
system and the high-voltage battery,
which is not covered by the smart Limited
Warranty.
For more information on coolant
temperature warning lamp ( Ypage 165). Driving abroad
Abroad, there is an extensive smart service
network at your disposal. If you plan to
drive into areas which are not listed in the
index of your smart center directory, you
should request pertinent information from
an authorized electric drive smart center.
8 Observe all legal requirements. 146
Driving abroad>> Operation.

Keep in mind, however, that due to the
technica lrequirements of the smart fortwo
electric drive and its high-voltage power
systems, the vehicle should be serviced
only at an authorized electric drive smart
center.
If you plan to operate your vehicle in
foreign countries, please be aware that:
R Service facilities or replacement parts
may not be readily available.
R The AC power sockets in some countries,
especially overseas, require different
plugs on the charging cable.
R Charging stations may not be available. Symmetrical low beams
i If you drive in countries where
vehicles drive on the other side of the
road than the country in which the
vehicle is registered, you must have the
headlamps modified for symmetrical low
beams. Relevant information can be
obtained at any authorized electric
drive smart center. Vehicle care
Care tips
Regular and proper care will help to
maintain the value of your vehicle. The
best way to protect your vehicle from
harmful environmental influences is to
wash it and use protective treatments
regularly.
smart recommends that you care for the
paintwork at least twice a year (e.g. in the
spring and autumn). G
WARNING
Many cleaning products can be hazardous.
Some are poisonous, others are flammable.
Always follow the instructions on the
particular container. Always open your vehicle’s doors or windows when cleaning
the inside.
Never use fluids or solvents that are not
designed for cleaning your vehicle.
Always lock away cleaning products and
keep them out of reach of children.
! Follow the care tips. Wash your vehicle
preferably by hand.
While in operation or even while parked,
your vehicle is subjected to varying
external influences, which left unchecked
can attack the paint as well as the vehicle
underbody and lead to permanent damage.
Such damage is caused not only by extreme
and varying climatic conditions, but also
by:
R Air pollution
R Road salt
R Tar
R Gravel and stone chipping
To avoid paint damage, you should
immediately remove:
R Insects
R Bird droppings
R Tree sap, etc.
R Grease and oil
R Brake fluid
R Coolant
R Fuel
R Tar spots
! Failure to remove such dirt
immediately can cause damage to the
paint or the soft top fabric*.
Environmental influences are not
covered by the smart Limited Warranty.
Frequent washing reduces and/or
eliminates the aggressiveness and potency
of the above adverse influences. Vehicle care
147>> Operation.
* optional Z

Display messages Possible causes/consequences and
0001 Solutions
Ready to Charge The vehicle is prepared for the high‑voltage battery to be
charged. It may take 30 seconds for the charging process to
begin.
Malfunction Despite the charging cable being correctly inserted in the
vehicle power socket, the high‑voltage battery does not
charge. There is a malfunction in the on-board charger.
X
Contact an authorized electric drive smart center. No Charge The voltage on the vehicle power socket is too low.
X
Check whether the charging cable is inserted correctly in
the power sockets of both the vehicle and the power source.
If necessary, unplug the charging cable from both sockets
and reinsert it.
If, afterwards, the message is still displayed:
X Contact an authorized electric drive smart center. Display messages Possible causes/consequences and
0001 Solutions
0008
Check
Tire Pressure The tire inflation pressure in at least one tire is
significantly below the reference value.
X
Carefully bring the vehicle to a halt, avoiding abrupt
steering and braking maneuvers.
X Check and adjust tire inflation pressure as required
(Y page 124).
X If necessary, change the wheel (Y page 188).G
WARNING
Each tire should be checked monthly when cold and inflated to the inflation pressure
recommended by the vehicle manufacturer on the Tire and Loading Information placard. If
your vehicle has tires of a different size than the size indicated on the Tire and Loading
Information placard, you should determine the proper tire inflation pressure for those
tires.
As an adde dsafety feature, your vehicle has been equipped with a tire pressure monitoring
system (TPMS) that illuminates a low tire pressure telltale when one or more of your tires
is significantly underinflated.
Accordingly, when the low tire pressure telltale illuminates, you should stop and check your
tires as soon as possible, and inflate them to the proper pressure. Driving on a significantly
underinflated tire causes the tire to overheat and can lead to tire failure.
Underinflation also reduces fuel efficiency and tire tread life, and may affect the vehicle’s
handlin gand stopping ability. Pleas enote that the TPMS is not a substitute for proper tire 158
Display messages>> Practical hints.

maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even
if underinflation has not reached the level to trigger illumination of the TPMS low tire
pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when
the system is not operatin gproperly. The TPMS malfunction indicator is combined with the
low tire pressure telltale. When the system detects amalfunction, the telltale will flash for
approximately 1 minute and then remain continuously illuminated.
This sequence will continue upon subsequent vehicle start-ups as long as the malfunction
exists. When the malfunction indicator is illuminated, the system may not be able to detect
or signal low tire pressure as intended.
TPMS malfunctions may occur for a variety of reasons, including the installation of
incompatible replacement or alternate tires or wheels on the vehicle that prevent the TPMS
from functioning properly. Always check the TPMS malfunction telltale after replacing one
or more tires or wheels on your vehicle to ensure that the replacement or alternate tires
and wheels allow the TPMS to continue to function properly. Display messages Possible causes/consequences and
0001 Solutions
0001
Danger: Ice
(Canada only) The outside temperature is below 3
¥. The road may be icy.
X Adjust your driving style to the prevailing road and weather
conditions. G
WARNING
The display message Danger: Ice is not designed as an ice-warning device and is therefore
unsuitable for that purpose.
Indicated temperatures just above the freezing point do not guarantee that the road surface
is free of ice. The road may still be icy, especially in wooded areas or on bridges. Your
vehicle could start to skid if you do not adjust your driving style accordingly.
Therefore, always adjust your driving style to the prevailing road and weather conditions. What to do if ...
Warning and indicator lamps in the
instrument cluster
General information If any of the following lamps in the
instrument cluster fails to come on during
the bulb self-check when switching on
ignition (Y page 55), have the respective
bulb checked and replaced if necessary. What to do if ...
159>> Practical hints. Z

Brake
Problem Possible causes/consequences and
0001 Solutions
0005
(USA only)
0008 (Canada only)
The ABS indicator
lamp illuminates
while the drive system
is running. There is a malfunction in the ABS system.
X
Have the ABS system checked at an authorized electric drive
smart center immediately. 0005
(USA only)
0008 (Canada only)
The ABS indicator
lamp illuminates
together with the
brake warning lamp
0002 (USA only) or
0001 (Canada only)
while the drive system
is running. The ABS system fails.
X
Stop the vehicle immediately in a safe location.
X Do not continue to drive.
X Switch off the drive system.
X Engage the parking brake when leaving the vehicle.
X Contact Roadsid eAssistance or an authorize delectric drive
smart center. G
WARNING
When the ABS system is malfunctioning, the wheels may lock during hard braking, reducing
steering capability and extending the braking distance.
When the ABS is switched off due to a malfunction, the ESP ®
is also switched off. The basic
driving and braking functions are still available.
The risk of your vehicle skidding is then increased in certain situations. You should
therefore always adapt your speed and driving style to the prevailing road and weather
conditions. Problem Possible causes/consequences and
0001 Solutions
0002
(USA only)
0001 (Canada only)
The brake warning
lamp illuminates
while the drive system
is running. You are driving with the parking brake engaged.
X
Release the parking brake. The brake circuit fails or the brake fluid level in the brake
fluid reservoir is too low.
X
Stop the vehicle immediately in a safe location.
X Do not continue to drive.
X Switch off the drive system.
X Do not add brake fluid as this will not solve the problem.
X Engage the parking brake when leaving the vehicle.
X Contact Roadside Assistance or an authorized electric drive
smart center. 160
What to do if ...>> Practical hints.

Problem Possible causes/consequences and
0001 Solutions
0004
The ESP ®
warning lamp
flashes while
driving. The ESP
®
has engaged because of detected traction loss in at
least one tire.
X When driving off, apply as little throttle as possible.
X While driving, ease up on the accelerator pedal.
X Adapt your speed and driving to the prevailing road and
weather conditions. 0004
The ESP ®
warning lamp
illuminates
continuously
while the drive
system is
running. The ESP
®
is not operational due to a system failure.
X Have the system checked at an authorized electric drive
smart center. The ESP
®
is not available.
X Have the system checked at an authorized electric drive
smart center. G
WARNING
When the ESP ®
warning lamp is illuminated continuously, the ESP ®
is not available or not
operational due to a system failure.
Adapt your speed and drivin gto the prevailing road conditions and the non-operating status
of the ESP ®
.
i It may be possible to clear a system failure by restarting the drive system.
X Restart the drive system.
If the warning lamp still does not go out, have the system checked at an authorized
electric drive smart center immediately.
i More information on the ESP ®
can be found in the “Safety” section (Y page 45).Problem Possible causes/consequences and
0001 Solutions
0002
The yellow EPS
warning lamp
illuminates
while the drive
system is
running. The Electronic Power Steering (EPS)* is not available.
X
Have the EPS checked at an authorized smart electric drive
center immediately. G
WARNING
When the EPS is not available a higher degree of effort is necessary to steer the vehicle.
Have the system checked at an authorized electric drive smart center. What to do if ...
163>> Practical hints.
* optional Z

Problem Possible causes/consequences and
0001 Solutions
00030002
The turn signal
indicator lamp(s)
do(es) not illuminate
when the ignition is
switched on and the
corresponding turn
signal is switched on
or the hazard warning
flasher is switched
on. The turn signal indicator lamp(s) has (have) failed.
X
Have the turn signal indicator lamp(s) checked at an
authorized electric drive smart center. 00030002
The turn signal
indicator lamp(s)
flashes at double
frequency. One of the turn signals is malfunctioning.
X
Replace the bulb as soon as possible (Y page 173).
or
X Have the turn signal checked at an authorized electric drive
smart center as soon as possible. Drive system
Problem Possible causes/consequences and
0001 Solutions
0005
The red coolant
temperature
warning lamp
illuminates. The coolant is too hot. The high-voltage battery and/or the
drive system are not cooled sufficiently.
X
Stop the vehicle immediately in a safe location.
X Switch off the drive system.
X Engage the parking brake when leaving the vehicle.
X Contact Roadside Assistance or an authorized electric drive
smart center. What to do if ...
165>> Practical hints. Z

Problem Possible causes/consequences and
0001 Solutions
0001
The yellow
drive
diagnostics
indicator lamp
comes on while
driving. There may be a malfunction in the drive system.
X
Have the vehicle checked at an authorized electric drive
smart center immediately. 0001
The red drive
diagnostics
warning lamp
comes on while
driving. There may be a malfunction in the drive system.
X
Stop the vehicle immediately in a safe location.
X Do not continue to drive.
X Switch off the drive system.
X Engage the parking brake when leaving the vehicle.
X Contact Roadside Assistance or an authorized electric drive
smart center. Tire Pressure Monitoring System (TPMS)*
Problem Possible causes/consequences and
0001 Solutions
0008
The yellow
combination
low tire
pressure/TPMS
malfunction
telltale
illuminates
continuously. The TPMS detects a loss of pressure in at least one tire.
X
Carefully bring the vehicle to a halt, avoiding abrupt
steering and braking maneuvers. Observe the traffic
situation around you.
X Check and correct tire inflation pressure as required
(Y page 124).
If the tire inflation pressure in the respective tire(s) has
(have) been corrected, the combination low tire pressure/TPMS
malfunction telltale goes out after a few minutes of driving.
See also “Restarting the TPMS” (Y page 126).0008
The
combination
low tire
pressure/TPMS
malfunction
telltale flashes
60 seconds and
then stays
illuminated. There is a malfunction in the TPMS.
X
Have the TPMS checked at an authorized electric drive smart
center.
After the malfunction has been remedied the combination low
tire pressure/TPMS malfunction telltale goes out after a few
minutes of driving. G
WARNING
Each tire should be checked monthly when cold and inflated to the inflation pressure
recommended by the vehicle manufacturer on the Tire and Loading Information placard. If 166
What to do if ...>> Practical hints.
* optional

your vehicle has tires of a different size than the size indicated on the Tire and Loading
Information placard, you should determine the proper tire inflation pressure for those
tires.
As an added safety feature, your vehicle has been equipped with a tire pressur emonitoring
system (TPMS) that illuminates a low tire pressure telltale when one or more of your tires
is significantly underinflated.
Accordingly, when the low tire pressure telltale illuminates, you should stop and check your
tires as soon as possible, and inflate them to the proper pressure. Driving on a significantly
underinflated tire causes the tire to overheat and can lead to tire failure.
Underinflation also increases energy consumption, reduces tire tread life, and may affect
the vehicle’s handling and stopping ability. Please note that the TPMS is not a substitute
for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire
pressure, even if underinflation has not reached the level to trigger illumination of the
TPMS low tire pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when
the system is not operating properly. The TPMS malfunction indicator is combined with the
low tire pressure telltale. When the system detects amalfunction, the telltale will flash for
approximately 1 minute and then remain continuously illuminated.
This sequence will continue upon subsequent vehicle start-ups as long as the malfunction
exists. When the malfunction indicator is illuminated, the system may not be able to detect
or signal low tire pressure as intended.
TPMS malfunctions may occur for a variety of reasons, including the installation of
incompatible replacement or alternate tires or wheels on the vehicle that prevent the TPMS
from functioning properly. Always check the TPMS malfunction telltale after replacing one
or more tires or wheels on your vehicle to ensure that the replacement or alternate tires
and wheels allow the TPMS to continue to function properly. What to do if ...
167>> Practical hints. Z

The arrow on bulb socket
0002must be in
line with the line on the headlamp
housing.
X Turn bulb socket 0002clockwise by a
quarter of turn.
Side turn signal lamp bulb X
Removing: Open the door on the
corresponding side. X
Press on retaining lug 0002in the
direction of the arrow until the side turn
signal lamp housing disengages.
X Close the door.
X Use a suitable tool to loosen the side turn
signal lamp housing from the fender.
X Turn the bulb socket counterclockwise
and pull it out of the side turn signal
lamp housing.
X Pull the bulb out of the bulb socket.
X Installing: Insert the new bulb into the
bulb socket.
X Insert the bulb socket into the side turn
signal lamp housing and turn the bulb
socket clockwise.
X Fit the side turn signal lamp housing
onto the fender.
X Press gently onto the side turn signal
lamp housing.
The side turn signal lamp housing must
audibly engage. Replacing bulbs for rear lamps
Before you start to replace a bulb for a rear
lamp, do the following first:
X Turn exterior lamp switch to position
0004 (Ypage 62).
X Switch off the ignition.
Tail lamp unit X
Removing:
Coupé: Open the upper tailgate.
X Open the lower tailgate.
X Cabriolet: Open the rear soft top
(Y page 70).
X Remove the side cover in the cargo
compartment on the corresponding side.
X Fold the damping material forward, if
necessary. Left bulb carrier illustrated as example
0002
Retaining tab
0003 Electrical connector
X Press retaining tab 0002in the center of
the bulb carrier upwards.
X Pull the bulb carrier out of the tail lamp
housing. 176
Replacing bulbs>> Practical hints.