ESP SMART FORTWO COUPE 2013 Workshop Manual

Left bulb carrier with bulb sockets (right bulb
carrier in reverse)
0002 Retaining tab
002B Brake, tail, turn signal and side marker
lamp bulb
002A Backup lamp bulb
X Depending on which bulb needs to be
replaced, press gently onto bulb 002B
or 002A and turn it counterclockwise.
X Pull the bulb out of the bulb socket.
X Installing: Insert the new bulb into the
bulb socket.
X Press gently onto the bulb and turn it
clockwise until it engages.
X Insert the bulb carrier into the tail lamp
housing.
X Press gently onto the bulb carrier.
Let retaining tab 0002engage.
X Fold the damping material backward, if
necessary.
X Reinstall the side cover in the cargo
compartment. High-mounted brake lamp X
Removing: Unscrew retaining screws 0002.
X Remove high-mounted brake lamp 002A.
X Detach electrical connector 0003from bulb
socket 002B.
X Turn the bulb counterclockwise and pull
it out of its socket.
X Installing: Install in the reverse order.
License plate lamps X
Use a suitable tool to loosen the
corresponding license plate lamp unit at
jacking point 0002.
X Carefully unclip the license plate lamp
unit. Replacing bulbs
177>> Practical hints. Z

Please make sure to refer to the
description of the tire repair kit in your
vehicle before sealing a tire.
The tire repair kit can be used to seal
punctures of up to approximately 0.16 in
(4 mm) on the tire tread.
The tire repair kit enables you to drive on
the sealed tire to the nearest authorized
electric drive smart center.
X You should have the sealed tire replaced
at an authorized electric drive smart
center. G
WARNING
Take care not to allow the contents of the
tire sealant to come in contact with hair,
eyes or clothing. The tire sealant is
harmful if inhaled, swallowed or absorbed
through the skin - causes skin, eye and
respiratory irritation. Wear gloves while
using this product if they are available.
Any contact with eyes or skin should be
flushed immediately with plenty of water.
If clothing comes in contact with the tire
sealant, change clothing as soon as
possible.
In case of allergic reaction or rash, consult
a physician immediately. Notes
R Small tire punctures, particularly those
in the tread, can be sealed with the tire
sealant.
R The tire sealant can be used in ambient
temperatures from ‑4 ¦(‑20¥ ) to
104¦ (+40¥ ).
R Do not remove any foreig nobjects such as
nails or screws that have penetrated the
tire.
R Do not use the tire sealant if the tire has
been damaged by being driven when
insufficiently inflated (e.g. bumps,
cuts, cracks etc. on the tire). R
Allow escaped tire sealant to dry, then
peel it off.
R Immediately wash all painted surfaces
that came into contact with the tire
sealant using a damp cloth.
R Avoid skin and eye contact with the tire
sealant.
R Do not swallow the tire sealant.
R Allow the tire sealant that is inside the
damaged tire to dry and dispose of
together with the tire.
R Do not use the tire sealant after the
expiration date has elapsed (see top of
container).
Instead, have it replaced at an
authorized electric drive smart center. G
WARNING
The tire sealant is alimited repair device.
The tire sealant cannot be used for cuts or
punctures larger than approximately
0.16 in (4 mm) and tire damage caused by
driving with extremely low tire inflation
pressure, or on a flat tire, or a damaged
wheel.
Do not drive the vehicle under such
circumstances.
If you are unsure of the condition of the tire
or have any question whatsoever about its
suitability for driving contact the nearest
authorized electric drive smart center for
assistance or call Roadside Assistance. G
WARNING
Please review the instructions below for
using the tire repair kit. If you are not
confident that you can competently follow
the instructions for using this kit, do not
use the kit, but instead call for Roadside
Assistance. G
WARNING
Keep the tire sealant out of reach of
children. If swallowed, rinse mouth
immediately with plenty of water and drink
plenty of water. Flat tire
181>> Practical hints.
Z

X
Install last wheel bolt and tighten it
slightly.
X Lower the vehicle until the vehicle is
resting fully on its own weight.
X Remove the jack.
X Tighten the wheel bolts. Observe a
tightening torque of 80 lb-ft (110 Nm). G
WARNING
Have the tightening torque checked after
changing awheel. The wheels could come
loose if they are not tightened to a torque
of 80 lb-ft (110 Nm).
i The Tire Pressure Monitoring System
(TPMS)* only functions on wheels that are
equipped with the proper electronic
sensors (Y page 125). Batteries
Notes on the vehicle’s electrical
system
The vehicle’s electrical system provides
power for the electric drive and all
electrical consumers or components of the
vehicle.
Power is supplied to the vehicle via two
batteries:
R 12-volt battery
R High-voltage battery Notes on the 12‑volt battery
Your vehicle’s 12‑volt battery is located in
the passenger footwell below the footrest
(Y page 192).
The 12 volt battery should always be
sufficiently charged in order to achieve
its rated service life. Refer to the
Scheduled Maintenance Guide (USA only) or
the Service booklet (Canada only) for
battery maintenance intervals.
If you use your vehicle mostly for short-
distance trips, you will need to have the 12 volt battery charge checked more
frequently.
When replacing the battery, always use
batteries approved by smart. For
information, contact an authorized
electric drive smart center.
If you do not intend to operat
eyour vehicle
for an extended period of time, consult an
authorized electric drive smart center
about steps you need to observe. G
WARNING
Observe all safety instructions and
precautions when handling automotive
batteries. Risk of explosion.
Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.
Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and
faceguard.
Wear eye protection.
Rinse any acid spills
immediately with clear
water. Contact a physician
if necessary.
Keep children away.
Follow the instructions in
this Operator’s Manual.190
Batteries>> Practical hints.
* optional

Installing towing eye bolt
The towing eye bolt can be screwed into
threaded holes which are located behind
covers on the front and rear bumper.
Front cover
Rear covers
X
Remove respective cover 0002or0003 using
a suitable object to reveal the threaded
hole for the towing eye bolt.
X Screw towing eye bolt in clockwise to its
stop and tighten with a suitable object. G
WARNING
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could result in the towing eye being ripped
out of its mounting and people being
injured. Towing the vehicle X
Engage the parking brake.
X Connect the strap or tow bar to the towing
eye.
X Switch on the ignition.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
X Switch on the hazard warning flasher.
X Release the parking brake.
Wait for at least 2 minutes after the vehicle
has been towed until start working on the
vehicle. Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating. G
WARNING
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact an authorized electric
drive smart center if you encounter any
electrical problems.
! A blown fuse must be replaced by an
appropriate spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject. 198
Fuses>> Practical hints.

If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized electric drive smart center.
Before replacing fuses:
R Engage the parking brake.
R Make sure the gear selector lever is in
park position P.
R Turn off all electrical accessories.
R Switch off the drive system.
R Remove the key from the starter switch. Replacing a fuse
The fuse box is located on the driver’s side
below the dashboard. X
From the fuse chart (Y page 201),
determine which fuse belongs to the
malfunctioning accessory or component.
X Remove the respective fuse.
X Replace the defective fuse with anew one
of the same amperage. Fuses
199>> Practical hints. Z

No. Accessory/Component Amperage Color
001A
CPC, shifter, brake force booster vacuum
pump 7.5 A Brown
001B
Coolant pumps 1 and 2, high-voltage battery 15 A Blue
001D
ESP
®
control unit 25 A Neutral
001E
Exterior lamp switch, turn signal lamp
switch, cockpit switch module, on-board
diagnostics socket, exterior rear view
mirror heating, anti-theft warning system,
rain-light sensor, charge level and power
gauges, central locking system, instrument
cluster, Tire Pressure Monitoring System
(TPMS), brake and turn signal lamps (left and
right) 10 A Red
0020
— — —
0021
— — —
0022
Safety circuit high-voltage battery 15 A Blue
0023
— — —
0024
Rear window wiper (coupé only) 15 A Blue
0033
ESP
®
control unit, EPS control unit, restraint
systems 10 A Red
0034
Electric drive components 7.5 A Brown
0035
Air conditionin
gsystem, exterior rear view
mirror adjustment ,washer pump, audio, seat
heating, wiper switch, cruise control, soft
top switch (cabriolet only) 10 A Red
0036
Auxiliary power outlet 15 A Blue
0037
Left low‑beam headlamp 7.5 A Brown
000D
Right low‑beam headlamp 7.5 A Brown
000C
Backup lamp 15 A Blue
000E
Right high‑beam headlamp 7.5 A Brown
000A
Left high‑beam headlamp 7.5 A Brown
0012
Electric drive components 7.5 A Brown
0025
Rear window defroster 40 A Orange
0026
Soft top (cabriolet only) 30 A Green202
Fuses>> Practical hints.

No. Accessory/Component Amperage Color
0027
Radiator cooling fan 40 A Orange
0017
Horn, central locking system 20 A Yellow
0016
— — —
0015
Starter switch (ignition) 50 A Red
0014
ESP
®
control unit 40 A Orange
001F
EPS control unit 30 A Green
002C
Exterior rear view mirror heating 7.5 A Brown
002D
Brake lamps 7.5 A Brown
002E
— — —
002F
On-board diagnostics socket, tire pressure
monitor control unit 7.5 A Brown
0030
Coolant pump, electri
cdrive components, HV
PTC, HV interior PTC heater passenger
compartment, windshield unit car2go 10 A Red
0031
Audio, subwoofer, sound system, soft top
(cabriolet only) 15 A Blue
001C
Interior lighting 5 A Light brown
0013
Surround sound system 20 A Yellow
0011
Seat heating control unit 25 A Neutral Fuses
203>> Practical hints. Z

Example certification label (Canada vehicles)
0003
Vehicle Identification Number (VIN)
002B Paintwork code Vehicle Identification Number (VIN)
The Vehicle Identification Number (VIN)
can be found in the following locations:
R on the certification label on the driver’s
door B‑pillar (Y page 208)
R on the rear right on the cargo
compartment floor (Y page 209)
R in the lower edge of the windshield
(Y page 208)
X Open the cargo compartment.
X Fold back the carpet. 0002
VIN (on the cargo compartment floor) Vehicle specification
The quoted data apply only to the standard
vehicle. Contact an authorized electric
drive smart center for the corresponding
data of all special bodies and special
equipment. Main dimensions
Overall vehicle
length
107.4 in (2 727 mm)
Overall vehicle
width
11 69.0 in (1 752 mm)
Overall vehicle
height
62.1 in (1 555 mm)
Wheelbase
73.5 in (1 867 mm)
Turning circle
28.7 ft (8.75 m)
Weights
Cargo
compartment load
max. 110 lb (50 kg)
Roof load
None
This vehicle is not intended to carry items
on its roof. Thus roof rails and any roof-
mounted devices must not be used.
G
WARNING
No racks or loads may be secure dto the roof
of the vehicle, as
R the panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off
11 Exterior rear view mirrors folded out. Vehicle specification
209>> Technical data.
* optional Z

Rims and tires
Notes
! Only use tires which have been tested
and approved by smart. Tires approved by
smart are developed to provide best
possible performance in conjunction
with the driving safety systems on your
vehicle such as the ABS or the ESP ®
.
Using tires other than those approved by
smart may result in damage that is not
covered by the smart Limited Warranty.
! Using tires other than those approved
by smart can have detrimental effects,
such as
R poor handling characteristics
R increased noise
R increased energy consumption
Moreover, tires and rims not approved by
smart may, under load, exhibit
dimensional variations and different
tire deformation characteristics that
could cause them to come into contact
with the vehicle body or axle parts.
Damage to the tires or the vehicle may be
the result.
i Further information on tires and rims
is available at any authorized electric
drive smart center. A placard with the
recommended tire inflation pressure is
located on the driver’s door B‑pillar.
The tire inflation pressure should be
checked regularly and should only be
adjusted on cold tires. Follow tire
manufacturer’s maintenance
recommendation included with vehicle. Mobility
Your vehicle is equipped with a tire repair
kit (Y page 180). In case of a flat tire, it
enables you to drive to the nearest
authorized electric drive smart center on
the sealed tire. If the tire is damaged too severely for the
tire sealant to provide a reliable tire
repair:
X
Contact the nearest authorized electric
drive smart center.
or
X Call Roadside Assistance. 210
Rims and tires>> Technical data.

Mixed size tires
i Abbreviations used in the following tables:
R FA: Front Axle
R RA: Rear Axle All-season tires Light alloy rims
FA
RA 155/60 R 15 74T M+S
175/55 R 15 77T M+S 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm)
5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Winter tires
12 Light alloy rims
FA
RA 155/60 R 15 74T M+S0001
175/55 R 15 77T M+S0001 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm)
5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Service fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart.
Please contact an authorized electric
drive smart center for products tested and
approved by smart. G
WARNING
Comply with all valid regulations with
respect to handling, storing and disposing
of service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
For health reasons, you should prevent
service fluids from coming into direct
contact with your skin or clothing.
If a service fluid is swallowed, contact a
physician immediately.
12 Not available as factory equipment. Service fluids and capacities
211>> Technical data. Z