display SSANGYONG KORANDO 1997 Service User Guide

SSANGYONG MY2002
4F-36 ABS AND TCS
SELF-DIAGNOSTICS
Important: The electronic brake control module (EBCM)
turns the valve relay off when a diagnostic trouble code
(DTC) is set. The scan tool will indicate that the valve
relay is off when it is used to monitor the data list. This
is normal and should not be considered a mal-function.
The EBCM performs system self-diagnostics and can
detect and often isolate system malfunctions. When it
detects a malfunction, the EBCM sets a DTC that repre
sents the malfunction, turns on the ABS and/or the
TCS indicators in most instances, and may disable the
ABS and/or the TCS functions, as necessary, for the
duration of the ignition cycle.
Once each ignition cycle, the EBCM performs an auto-
matic test when the vehicle reaches 2.75 km/h (1.7
mph). In the course of this test, the system cycles
each valve solenoid and the pump motor, along with
the necessary relays, to check component operation.
If the EBCM detects any malfunctions, it will set a
DTC as described above.
DISPLAYING DTCs
Tools Required
Scan Tool
DTCs can be read through the use of the scan tool.
CLEARING DTCs
Tools Required
Scan Tool
The diagnostic trouble codes (DTCs) in the electronic
brake control module (EBCM) memory are erased in
one of two ways:
Use the scan tool “Clear DTCs” selection.
 After 249 DTC-free ignition cycles.
These two methods are detailed below. Be sure to verify
the proper system operation and, the absence of DTCs
when the clearing procedure is completed.The EBCM will not permit DTC clearing until all DTCs
have been displayed. Also, DTCs cannot be cleared
by disconnecting the EBCM, disconnecting the battery
cables, or turning the ignition switch to LOCK.
Scan Tool Method
The scan tool can clear ABS/TCS system DTCs using
the mass storage cartridge.
1. Install the scan tool and the mass storage
cartridge.
2. Select “Fault Memory”.
3. Select “Clear Fault Memory”.
Clearing the fault memory cannot reset a valve relay
which was shut down when the fault was recognized.
Changes are possible only after the fault has been elimi-
nated and the next ignition cycle has begun.
Ignition Cycle Default
A DTC is erased from memory after 249 ignition cycles
without any reappearance of that malfunction.
INTERMITTENTS AND POOR
CONNECTIONS
As with most electronic systems, intermittent malfunc
tions may be difficult to diagnose accurately. The follow-
ing is a method to try to isolate an intermittent
malfunction, especially in wheel speed circuitry.
If an ABS malfunction occurs, the ABS indicator will
illuminate during the ignition cycle in which the
malfunction was detected. If it is an intermittent problem
which seems to have corrected itself (ABS indicator
OFF), a history DTC will be stored. Also stored will be
the history data of the DTC at the time the malfunction
occurred. Use the scan tool modular diagnostic system
to read ABS history data.
Most intermittents are caused by faulty electrical con
nections or wiring, although a sticking relay or solenoid
can occasionally be at fault.

SSANGYONG MY2002
4F-38 ABS AND TCS
DIAGNOSTIC TROUBLE CODE (DTC) 03
LEFT FRONT WHEEL SPEED SENSOR FAULT
KAA4F140
Circuit Description
The toothed wheel generates a voltage pulse as it
moves past the sensor. Each tooth-gap-tooth series
on the wheel generates the pulses. The electronic brake
control module (EBCM) uses the frequency of these
pulses to determine the wheel speed. The voltage gen-
erated depends on the air gap between the sensor and
the toothed wheel, and on the wheel speed.
Diagnosis
This procedure checks for a malfunctioning wheel speed
sensor, a short to ground or to voltage in the wiring, or
a contact problem in a connector.
Cause(s)
The wheel speed sensor is defective.
There is a problem in the wiring.
There is a problem with a connector.
Fail Action
ABS action is disabled, and the ABS warning lamp is
ON.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.1. This step begins an examination for a defective
wheel speed sensor.
6. This step tests the wiring for a short to voltage.
8. This step tests the wiring for a short to ground.
10. This step tests for an open or a high resistance in
the wiring.
Diagnostic Aids
Be sure that the speed sensor wiring is properly routed
and retained. This will help to prevent false signals due
to the pickup of electrical noise.
It is very important to perform a thorough inspection of
the wiring and the connectors. Failure to inspect the
wiring and the connectors carefully and completely may
result in misdiagnosis, causing part replacement with
the reappearance of the malfunction.
Use the scan tool to monitor wheel speeds during a
road test. Watch the wheel speeds being displayed on
the scan tool to see if any of the readings are unusual,
such as one sensor varying in speed from the other
three, a signal going intermittently high or low, etc. If
this does not identify the intermittent, wet the speed
sensor harness on the underside of the vehicle and
perform a road test, monitoring wheel speeds with the
scan tool.
Step
1
DTC 03 - Left Front Wheel Speed Sensor Fault
Action Yes
Go to Step 3No
Go to Step 2 Value(s)
-
Examine the wheel speed sensor.
Are there any signs of physical damage?

SSANGYONG MY2002
4F-42 ABS AND TCS
DIAGNOSTIC TROUBLE CODE (DTC) 04
RIGHT FRONT WHEEL SPEED SENSOR FAULT
KAA4F150
Circuit Description
The toothed wheel generates a voltage pulse as it
moves past the sensor. Each tooth-gap-tooth series
on the wheel generates the pulses. The electronic brake
control module (EBCM) uses the frequency of these
pulses to determine the wheel speed. The voltage gen-
erated depends on the air gap between the sensor and
the toothed wheel, and on the wheel speed.
Diagnosis
This procedure checks for a malfunctioning wheel speed
sensor, a short to ground or to voltage in the wiring, or
a contact problem in a connector.
Cause(s)
The wheel speed sensor is defective.
There is a problem in the wiring.
There is a problem with a connector.
Fail Action
ABS action is disabled, and the ABS warning lamp is
ON.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.1. This step begins an examination for a defective
wheel speed sensor.
6. This step tests the wiring for a short to voltage.
8. This step tests the wiring for a short to ground.
10. This step tests for an open or high resistance in
the wiring.
Diagnostic Aids
Be sure that the speed sensor wiring is properly routed
and retained. This will help to prevent false signals due
to the pickup of electrical noise.
It is very important to perform a thorough inspection of
the wiring and the connectors. Failure to inspect the
wiring and the connectors carefully and completely may
result in misdiagnosis, causing part replacement with
the reappearance of the malfunction.
Use the scan tool to monitor wheel speeds during a
road test. Watch the wheel speeds being displayed on
the scan tool to see if any of the readings are unusual,
such as one sensor varying in speed from the other
three, a signal going intermittently high or low, etc. If
this does not identify the intermittent, wet the speed
sensor harness on the underside of the vehicle and
perform a road test, monitoring wheel speeds with the
scan tool.
Step
1
DTC 04 - Right Front Wheel Speed Sensor Fault
Action Yes
Go to Step 3No
Go to Step 2 Value(s)
-
Examine the wheel speed sensor.
Are there any signs of physical damage?

SSANGYONG MY2002
4F-46 ABS AND TCS
DIAGNOSTIC TROUBLE CODE (DTC) 05
LEFT REAR WHEEL SPEED SENSOR FAULT
KAA4F160
Circuit Description
The toothed wheel generates a voltage pulse as it
moves past the sensor. Each tooth-gap-tooth series
on the wheel generates the pulses. The electronic brake
control module (EBCM) uses the frequency of these
pulses to determine the wheel speed. The voltage gen-
erated depends on the air gap between the sensor and
the toothed wheel, and on the wheel speed.
Diagnosis
This procedure checks for a malfunctioning wheel
speed sensor, a short to ground or to voltage in the
wiring, or a contact problem in a connector.
Cause(s)
The wheel speed sensor is defective or discon
nected.
There is a problem in the wiring.
There is a problem with a connector.
Fail Action
ABS action is disabled, and the ABS warning lamp is
ON.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.1. This step begins an examination for a defective
wheel speed sensor.
4. This step tests the wiring for a short to voltage.
6. This step tests the wiring for a short to ground.
8. This step tests for an open or a high resistance in
the wiring.
Diagnostic Aids
Be sure that the speed sensor wiring is properly routed
and retained. This will help to prevent false signals due
to the pickup of electrical noise.
It is very important to perform a thorough inspection of
the wiring and the connectors. Failure to inspect the
wiring and the connectors carefully and completely may
result in misdiagnosis, causing part replacement with
the reappearance of the malfunction.
Use the scan tool to monitor wheel speeds during a
road test. Watch the wheel speeds being displayed on
the scan tool to see if any of the readings are unusual,
such as one sensor varying in speed from the other
three, a signal going intermittently high or low, etc. If
this does not identify the intermittent, wet the speed
sensor harness on the underside of the vehicle and
perform a road test, monitoring the wheel speeds with
the scan tool.
Step
1
DTC 05 - Left Rear Wheel Speed Sensor Fault
Action Yes
Go to Step 3No
Go to Step 2 Value(s)
-
Examine the wheel speed sensor.
Are there any signs of physical damage?

SSANGYONG MY2002
4F-50 ABS AND TCS
DIAGNOSTIC TROUBLE CODE (DTC) 06
RIGHT REAR WHEEL SPEED SENSOR FAULT
KAA4F170
Circuit Description
The toothed wheel generates a voltage pulse as it
moves past the sensor. Each tooth-gap-tooth series
on the wheel generates the pulses. The electronic brake
control module (EBCM) uses the frequency of these
pulses to determine the wheel speed. The voltage gen-
erated depends on the air gap between the sensor and
the toothed wheel, and on the wheel speed.
Diagnosis
This procedure checks for a malfunctioning wheel speed
sensor, a short to ground or to voltage in the wiring, or
a contact problem in a connector.
Cause(s)
The wheel speed sensor is defective or disconnected.
There is a problem in the wiring.
There is a problem with a connector.
Fail Action
ABS action is disabled, and the ABS warning lamp is
ON.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.1. This step begins an examination for a defective
wheel speed sensor.
6. This step tests the wiring for a short to voltage.
8. This step tests the wiring for a short to ground.
10. This step tests for an open or high resistance in
the wiring.
Diagnostic Aids
Be sure that the speed sensor wiring is properly routed
and retained. This will help to prevent false signals due
to the pickup of electrical noise.
It is very important to perform a thorough inspection of
the wiring and the connectors. Failure to inspect the
wiring and the connectors carefully and completely may
result in misdiagnosis, causing part replacement with
the reappearance of the malfunction.
You can use the scan tool to monitor wheel speeds
during a road test. Watch the wheel speeds being
displayed on the scan tool to see if any of the readings
is unusual, such as one sensor varying in speed from
the other three, a signal going intermittently high or
low, etc. If this does not identify the intermittent, wet
the speed sensor harness on the underside of the
vehicle and perform a road test, monitoring the wheel
speeds with the scan tool.
Step
1
DTC 06 - Right Rear Wheel Speed Sensor Fault
Action Yes
Go to Step 3No
Go to Step 2 Value(s)
-
Examine the wheel speed sensor.
Are there any signs of physical damage?

SSANGYONG MY2002
4F-58 ABS AND TCS
DIAGNOSTIC TROUBLE CODE (DTC) 42
ACCELERATION SENSOR FAULT
KAA4F190
Circuit Description
The acceleration sensor provides a voltage signal that
changes in relation to the acceleration of vehicle. The
signal voltage will vary from about 1.95 to 3.45 volt.
The electronic brake control module (EBCM) monitor a
signal voltage of deceleration in the vehicle.
Diagnosis
This procedure checks for a malfunctioning acceleration
sensor, a short to ground or to voltage in the wiring, or
a contact problem in a connector.
Cause
The vertical acceleration sensor is defective or dis
connected
There is a problem in the wiring
There is a problem with a connector
Wrong installed vertical acceleration sensor
Fail Action
ABS action is disabled, and the ABS warning lamp is
ON.Test Description
The number(s) below refer to step(s) on the diagnostic
table.
2. This step checks for the voltage reference from
the EBCM.
5. This step checks for the voltage signal from the
acceleration sensor.
Diagnostic Aids
Be sure that the acceleration sensor wiring is properly
routed and retained.
It is very important to perform a thorough inspection of
the wiring and the connectors carefully and completely
may result in misdiagnosis, causing part replacement
with the reappearance of the malfunction.
You can use the scan tool to monitor acceleration sensor
during a road test. Watch the acceleration sensor being
displayed on the scan tool to see if any of the reading
is unusual.

SSANGYONG MY2002
4F-60 ABS AND TCS
DIAGNOSTIC TROUBLE CODE (DTC) 43
ACCELERATION SENSOR CONTINUITY FAULT
KAA4F190
Circuit Description
The acceleration sensor provides a voltage signal that
changes in relation to the acceleration of vehicle. The
signal voltage will vary from about 1.95 to 3.45 volt.
The electronic brake control module (EBCM) monitor a
signal voltage of deceleration in the vehicle.
Diagnosis
This procedure checks for a malfunctioning acceleration
sensor, a short to ground or to voltage in the wiring, or
a contact problem in a connector.
Cause
The vertical acceleration sensor is defective or dis
connected
There is a problem in the wiring
There is a problem with a connector
Wrong installed vertical acceleration sensor
Fail Action
ABS action is disabled, and the ABS warning lamp is
ON.Test Description
The number(s) below refer to step(s) on the diagnostic
table.
2. This step checks for the voltage reference from
the EBCM.
5. This step checks for the voltage signal from the
acceleration sensor.
Diagnostic Aids
Be sure that the acceleration sensor wiring is properly
routed and retained.
It is very important to perform a thorough inspection of
the wiring and the connectors carefully and completely
may result in misdiagnosis, causing part replacement
with the reappearance of the malfunction.
You can use the scan tool to monitor acceleration sensor
during a road test. Watch the acceleration sensor being
displayed on the scan tool to see if any of the reading
is unusual.

5A-8 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
Solenoid Valve Symbols
(ON/OFF Solenoids)
The solenoid symbol shown adjacent to each solenoid
on the hydraulic system schematics indicates the state
of the oil flow through the solenoid valve with the power
ON or OFF.
Normally Open (NO) Solenoid
POWER ON: Line 500 port is closed. The output port
is open to exhaust at the solenoid valve.
POWER OFF: The exhaust port is closed. The output
port is open to line 500.
Variable Pressure Solenoid Multiplexing System
Friction element shifting pressures are controlled by
the Variable Pressure Solenoid (VPS).
Line pressure is completely independent of shift pres-
sure and is a function of throttle position, gear state
and engine speed.
S5 is a proportional or variable pressure solenoid that
provides the signal pressure to the clutch and band
regulator valves thereby controlling shift pressures.
VPS pressure is multiplexed to the clutch regulator
valve, the band regulator valve and the converter clutch
regulator valve during automatic gearshifts.
A variable pressure solenoid produces a hydraulic
pressure inversely proportional to the current applied.
During a gearshift the TCM applies a progressively
increasing or decreasing (ramped) current to the
solenoid. Current applied will vary between a minimum
oaf 200 mA and a maximum of 1000 mA. Increasing
current decreases output (S5) pressure. Decreasing
current increases output (S5) pressure.
Line 500 pressure, (approximately 440 to 560 kPa), is
the reference pressure for the VPS, and the VPS output
pressure is always below line 500 pressure.
When the VPS is at standby, that is no gearshift is
taking place, the VPS current is set to 200 mA giving
maximum output pressure.
Under steady state conditions the band and clutch
regulator valve solenoids are switched OFF.This applies full Line 500 pressure to the plunger and
because Line 500 pressure is always greater than S5
pressure it squeezes the S5 oil out between the
regulator valve and the plunger. The friction elements
are then fed oil pressure equal to Line 500 multiplied
by the amplification ratio.
When a shift is initiated the required ON/OFF solenoid
is switched ON cutting the supply of Line 500 to the
plunger.
At the same time the VPS pressure is reduced to the
ramp start value and assumes control of the regulator
valve by pushing the plunger away from the valve.
The VPS then carries out the required pressure ramp
and the timed shift is completed by switching OFF the
ON/ OFF solenoid and returning the VPS to the standby
pressure.
This system enables either the band or clutch or both
to be electrically controlled for each gearshift.
Mode Indicator Light
Depending on the application, the mode indicator light
may be used to indicate the mode that has been se-
lected or if an overheat condition exists. The mode
indicator light is usually located on the instrument
cluster.
Communication Systems
CAN
The Controller Area Network (CAN) connects various
control modules by using a twisted pair of wires, to
share common information. This results in a reduction
of sensors and wiring. TCM obtains the actual engine
speed and throttle position, vehicle speed and
accelerator position etc. from ECM via CAN without
any additional sensors.
K-Line
The K-line is typically used for obtaining diagnostic
information from the TCM. A scan tool with a special
interface is connected to the TCM via Data Link
Connector (DLC) and all current faults, stored faults,
runtime parameters are then available. The stored
trouble codes can also be cleared by scan tool.
The K-line can be used for vehicle coding at the
manufacturer’s plant or in the workshop. This allows
for one TCM design to be used over different vehicle
mod-els.
The particular code is sent to the microprocessor via
the K-line and this results in the software selecting the
correct shift and VPS ramp parameters.
Data Link Connector (DLC)
The Data Link Connector (DLC) is a multiple cavity
connector. The DLC provides the means to access the
serial data from the TCM.
The DLC allows the technician to use a scan tool to
monitor the various systems and display the Diagnostic
Trouble Codes (DTCs).
KAA5A070

5A-52 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
Circuit Description
The Transmission Control Module (TCM) Diagnistic
System Check is the starting point for any driveability
complaint diagnosis. Before using this procedure,
perform a careful visual/physical check of the
Transmission Control Module (TCM) and the
transmission grounds for cleanliness and tightness.
The TCM Diagnostic System Check is an organized
approach to identifying a problem created by an
electronic transmission control system malfunction.
TCM DIAGNOSTIC SYSTEM CHECK
Diagnostic Aids
An intermittent fault may be caused by a poor connec-
tion, rubbed-through wire insulation or a wire broken
inside the insulation. Check for poor connections or a
damaged harness. Inspect the TCM harness and con-
nections for improper mating, broken locks, improperly
formed or damaged terminals, poor terminal-to-wire
connection, and damaged harness.
TCM Diagnostic System Check
1
StepAction Value(s) Yes No
21 Turn the ignition OFF.
2. Install the scan tool.
3. Turn the ignition ON, with the engine OFF.
4. Attempt to display the Transmission Control
Module (TCM) Data List with the scan tool.
Does the scan tool display the TCM data?
Select the Trouble Code with the scan tool.
Are any Diagnostic Trouble Codes (DTCs) stored?
- Go to Step 2 Go to Step 3
Go to
applicable
DTC table -System OK,
Check
Complete
KAA5A5KA

AUTOMATIC TRANSMISSION 5A-55
SSANGYONG MY2002
Perform a Transmission Control Module (TCM)
Diagnostic System Check.
Is the check performed?
1. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Record and then clear DTCs.
4. Operate the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool display P0706?
1. Select Gear Lever Position on scan tool Data List.
2. Move the gear shift control lever through all of the
gear ranges (P, R, N, D, 3, 2, 1).
Does the scan tool display the correct gear lever
positions?
1. Inspect the TR sensor for damage to its rotating
part or its mountings.
2. Inspect the shaft driving the TR sensor for damage.
Is a repair necessary?
Replace the TR sensor or driving shaft as appropriate.
Is the acting complete?
Check for damage to the z-link within the transmission
and repair as necessary.
Is a repair necessary?
1. Using the scan tool, clear the DTCs.
2. Road test the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool indicate that this diagnostic has
run and passed?
Check if any DTCs are set.
Are there any DTCs displayed or previously recorded
at Step 2 that have not been diagnosed?
DTC P0706 Transmission Range Sensor Circuit Range/Performance
1
StepAction Value(s) Yes No
2
3
4
5
6
- Go to Step 2Go to “TCM
Diagnostic
System Check”
- Go to Step 6 Go to Step 4
- Go to Step 5 Go to Step 6
- Go to Step 7 -
8 7
- Go to Step 8 Go to Step 2
- Go to Step 7 -
- Go to Step 3 Go to
“Diagnostic
Aids”
-Go to
applicable
DTC tableSystem OK,
Check
Complete