drain bolt SSANGYONG KORANDO 1997 Service User Guide

M162 ENGINE COOLING 1D1 -- 9
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain the coolant.
2. Disconnect the water pump wire connector.
3. Loosen the hose clip and dsconnect all hoses from
the water pump.
4. Remove the oil cooler pipe line bolts (4) and then re-
move the coolant line (2).
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Replace the seal (3).
5. Remove the mounting bolts (11) and carefully pull out
water pump (10).
Installation Notice
Tightening Torque
21 NSm (15 lb-ft)
Notice:Replace the seal (13).
6. Installation should follow the removal procedure in
the reverse order.
7. Fill up coolant.
8. Do coolant system leakage test.

1D1 -- 10 M162 ENGINE COOLING
D AEW OO M Y_2000
THERMOSTAT
1 Thermostat Cover
2 Thermostat
3O--ring
4 Thermostat Cover Bracket5 Bolt (M6 X 25, 3 pieces)
9--11 NSm (80-- 97 lb-in) .....................
6 Hose Mounting Clamp
7HeaterHose
Removal & Installation Procedure
1. Drain the coolant from the radiator.
2. Loosen the hose mounting clamp (6) and remove the
heater hose (7).
3. Unscrew the three bolts (5) and remove the thermo-
stat cover bracket, thermostat cover and the thermo-
stat in order.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Do not separate the thermostat cover and thermo-
stat.
4. Replace the O -- ring if necessary.
5. Check the leakage in the cooling system.

M162 ENGINE COOLING 1D1 -- 11
D AEW OO M Y_2000
OIL COOLER PIPE LINE
Preceding Work: Removal of intake air duct
1 Bolt (M6 X 35, 1 piece)
9--11 NSm (80-- 97 lb-in) .....................
2 Bolt (M6 X 16, 2 pieces)
9--11 NSm (80-- 97 lb-in) .....................3 Oil Cooler Pipe Line
4 O -- ring Replace............................
Removal & Installation Procedure
1. Drain the coolant.
2. Unscrew the bolts (1, 2) and remove the oil cooler
pipe line (3).
Replace the O -- ring with new one.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
3. Installation should follow the removal procedure in
the reverse order.
4. Fill up the coolant as specified.
5. Check the leaks in the cooling system.

1D1 -- 16 M162 ENGINE COOLING
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermo connector from the ra-
diator.
3. Remove the each coolant hoses.
4. Remove the upper and lower automatic transmis-
sion fluid cooler pipes from radiator.
Installation Notice
Tightening Torque
20 NSm (15 lb-ft)
5. Remove the mounting bolt (9) from the automatic
transmission radiator tube assembly (5) and then
disconnect the tube assembly (5).
Installation Notice
Tightening Torque
7NSm(62lb-in)
6. Remove the mounting bolt (6) on the radiator brack-
et (8) and take off the bracket (8) and insulator (7).
Installation Notice
Tightening Torque
3--7NSm (27 -- 62 lb-in)
7. Remove the radiator (10).
8. Check the radiator pin for crack, damage, leakage
and bending and replace it if necessary.
9. Installation is reverse order of removal.
10. Check for leakage in the cooling system.

1F1 -- 96 M162 ENGINE CONTROLS
D AEW OO M Y_2000
YAA1F550
8. Using the fuel tank cap wrench 661 589 00 46 00,
remove the locking cap.
9. Remove the pump from the fuel tank.
Notice:Check the condition of the seal and replace if
necessary. Drain the fuel before removing the pump.
10. Perform an operational check of the fuel pump.
11. Installation should follow the removal procedure in
the reverse order.
YAA1F190
FUEL FILTER
Removal and Installation Procedure
1. Disconnect the negative battery cable.
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
2. Relieve the fuel system pressure. Refer to “Dis-
charging the Pressure in Fuel System” in this sec-
tion.
3. Disconnect the fuel lines from the fuel filter.
Installation Notice
Tightening Torque
28 NSm (21 lb-ft)
4. Remove the fuel filter mounting bracket bolt .
Installation Notice
Tightening Torque
6NSm (53 lb-in)
Notice:Place the fuel pump pad. There may be a corro-
sion due to the contact between the fuel filter and the
bracket.
5. Remove the fuel filter.
6. Install the fuel filter.
7. Perform a leak test of the fuel filter.
8. Installation should follow the removal procedure in
the reverse order.

M161 ENGINE MECHANICAL 1B2 -- 3
D AEW OO M Y_2000
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
ApplicationNSmLb-FtLb-In
Exhaust Mainfold Nut to Stud Bolt26 -- 3419 -- 25--
Oil Drain Plug2518--
Oil Filter Cover2518--
Oil Filter Bolt22.5 -- 27.516.6 -- 20.3--
Oil Pump Drive Sprocket Bolt29 -- 3521 -- 26--
Oil Pump Mounting Bolt22.5 -- 27.516.6 -- 20.3--
Oil Strainer Bracket Bolt9--11--80 -- 97
Oil Pressure Relief Valve Screw Plug5037--
Oil Dipstick Guide Tube Bolt9--11--80 -- 97
Oil Gallery Screw Plug1511--
Shock Absorber Bolts22.5 -- 27.516.6 -- 20.3--
Crankshaft Bearing Cap Bolts55/+90°41/+90°--
Torque Converter Mounting Bracket Bolts4231--

1B2 -- 8 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque
28 -- 47 NSm (21 -- 35 lb-ft)
4. Disconnect the coupling of HFM sensor and remove
the air cleaner cross pipe.
5. Remove the air cleaner cover. Remove the mounting
bolts and air cleaner housing and element assembly.
6. Loosen the radiator drain cock and drain the coolant.
Notice:Open the coolant reservoir cap.

M161 ENGINE MECHANICAL 1B2 -- 9
D AEW OO M Y_2000
7. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
Notice:Replace the seal before installation of the drain
plug.
8. Remove the cooling fan shroud. Refer toSection
1D2, Engine Cooling.
9. Disconnect the each hose from radiator.
10. Remove the upper mounting bolts of radiator and
then remove the radiator.

1B2 -- 90 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL PAN
1Bolt
2Bolt
3Bolt
4Bolt5Bolt
6OilPan
7 Gasket
Removal & Installation Procedure
1. Remove the drain plug and drain the oil completely.
2. Unscrew the bolts and remove the oil pan and gasket.
Notice:Arrange the bolts according to each size.
3. Clean the inside of oil pan and sealing surface, then
apply the sealant.
4. Replace the gasket with new one.
5. Install the oil pan with gasket, and tighten each bolt in
specified torque.
6. Check for oil leaks while running the engine.

1D2 -- 2 M161 ENGINE COOLING
D AEW OO M Y_2000
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Cooling TypeWater Cooling Forced Circulation
RadiatorCirculation TypeDown Flow
Radiation61,500 kcal/h
Capability58,000 kcal/h
Dimension (Width x Height x Thickeness)680 x 415 x 25 mm(g)
680 x 415 x 28 mm
Cooling Fanφ460, 9 Blades
Anti-- Freeze AgentALUTEC-- P78, Dragon Power
Coolant A
Mixing Ratio of Anti-- Freeze Agen with Water (Anti-- Freeze Agent : Water)50 : 50
Coolant Capacity10.5 L
Reservoir Capacity3.4 L
Cap Operating Pressure (Reservoir Tank Pressure Cap)1.4 bar
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb-FtLb-In
Coolant Drain Plug3022--
Engine Hanger Bracket and Coolant Outlet
Port Bolt22.5 -- 27.516.6 -- 20.3--
Thermostat Cover Bracket Bolt9--11--80 -- 97
Oil Cooler Pipe Line Bolt9--11--80 -- 97
Cooling Fan Bolt9--11--80 -- 97
Viscous Clutch40.5 -- 49.529.8 -- 36.5--
Automatic Transmission Fluid Cooler Pipe2015--
Cooling Fan Shroud Bolts3--7--27 -- 62
Water Pump Pulley Retaining Bolts9--11--80 -- 97
Water Pump Housing BoltsM69--11--80 -- 97pg
M822.5 -- 27.516.6 -- 20.3--
Radiator Bracket Mounting Bolts3--7--27 -- 62