engine SSANGYONG KORANDO 1997 Service Repair Manual
[x] Cancel search | Manufacturer: SSANGYONG, Model Year: 1997, Model line: KORANDO, Model: SSANGYONG KORANDO 1997Pages: 2053, PDF Size: 88.33 MB
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-9 5-9 5-9 5-9
5-9
W/H ENGINE ROOM c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
d. SPLICE PACK d. SPLICE PACKd. SPLICE PACK d. SPLICE PACK
d. SPLICE PACK
S202 (BLACK)
W/H MAIN W/H TRANSMISSION (AUTOMATIC TRANSMISSION)
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5-10 5-10 5-10 5-10
5-10
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS2. 2.2. 2.
2.
DIAGNOSIS CONNECTOR DIAGNOSIS CONNECTORDIAGNOSIS CONNECTOR DIAGNOSIS CONNECTOR
DIAGNOSIS CONNECTOR1) 1)1) 1)
1)
DIESEL DIESELDIESEL DIESEL
DIESEL
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
IMMOBILIZER UNITC204 (COLORLESS)DIAGNOSIS CONNECTOR
S202 (BLACK)CLUSTER "B"CLUSTER "A"
CLUSTER "C" CLUSTER "D"
Engine Room Fuse Box - W/H Main
W/H Main - W/H SDM
W/H Main
W/H Main C104 (8Pin, Colorless)
C204 (4Pin, Colorless)
S202 (20Pin, Black)
G201
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box
Lower Rear Center Facia
Behind Cluster
Upper Front Leftt Leg Room
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
ECMTOD "A"
TCM "A"TOD "B"
TCM "B"
C204 (COLORLESS)DIAGNOSIS CONNECTOR
S203 (COLORLESS) S202 (BLACK)
2) 2)2) 2)
2)
GASOLINE GASOLINEGASOLINE GASOLINE
GASOLINE
(1) W/O EURO III (1) W/O EURO III(1) W/O EURO III (1) W/O EURO III
(1) W/O EURO III
CLUSTER "A"
Engine Room Fuse Box - W/H Main
W/H Main - W/H SDM
W/H Main
W/H Main
W/H Main C104 (8Pin, Colorless)
C204 (4Pin, Colorless)
S202 (20Pin, Black)
S203 (14Pin, Colorless)
G201
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box
Lower Rear Center Facia
Behind Cluster
Behind 4WD Switch
Upper Front Leftt Leg Room
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
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5-14
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
ECMTOD "A"
TCM "A"
TOD "B"
TCM "B"
C204 (COLORLESS)DLC
S203 (COLORLESS) S202 (BLACK)
(2) W/ EURO III (2) W/ EURO III(2) W/ EURO III (2) W/ EURO III
(2) W/ EURO III
CLUSTER "A"
Engine Room Fuse Box - W/H Main
W/H Main - W/H SDM
W/H Main
W/H Main
W/H Main C104 (8Pin, Colorless)
C204 (4Pin, Colorless)
S202 (20Pin, Black)
S203 (14Pin, Colorless)
G201
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box
Lower Rear Center Facia
Behind Cluster
Behind 4WD Switch
Upper Front Leftt Leg Room
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
3. 3.3. 3.
3.
PRE-HEA PRE-HEAPRE-HEA PRE-HEA
PRE-HEA
TING SYSTEM TING SYSTEMTING SYSTEM TING SYSTEM
TING SYSTEM
PRE-HEATING TIME CONTROL UNIT
CLUSTER "B" CLUSTER "A"
CLUSTER "C" CLUSTER "D"
C110 (BLACK)
C103 (22Pin, White)
C107 (20Pin, White)
C110 (4Pin, Black)
J202
G102
G201CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Engine Room
W/H Engine Room - W/H Alternator
W/H Main
Battery
W/H Main
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box
Engine Room Fuse Box
Below Air Cleaner
Behind Cluster
Center Engine Block
Upper Front Left Leg Room
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
5-17 5-17 5-17 5-17
5-17
c. c.c. c.
c.
POSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDSPOSITION OF CONNECTORS AND GROUNDS POSITION OF CONNECTORS AND GROUNDS
POSITION OF CONNECTORS AND GROUNDS
W/H ENGINE ROOM
d. d.d. d.
d.
JOINT JOINTJOINT JOINT
JOINT
J202 W/H MAINW/H PRE-HEATING (DIESEL)
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5-18
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
EGR UNIT
EGR SOLENOID ENGINE SPEED
SENSOR
C302 (BLACK)
4. 4.4. 4.
4.
EGR (EXHA EGR (EXHAEGR (EXHA EGR (EXHA
EGR (EXHA
UST GAS RECIRCULA UST GAS RECIRCULAUST GAS RECIRCULA UST GAS RECIRCULA
UST GAS RECIRCULA
TION) SYSTEM TION) SYSTEMTION) SYSTEM TION) SYSTEM
TION) SYSTEM1) 1)1) 1)
1)
MANUAL TRANSMISSION MANUAL TRANSMISSIONMANUAL TRANSMISSION MANUAL TRANSMISSION
MANUAL TRANSMISSION
MICRO SW
C302 (10Pin, Black)
G205
G301CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESSCONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
W/H Main - W/H Transmission
W/H Main
W/H MainUpper Transfer Case
Center "A" Pillar Front Right
Below Front Left Seat
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5-20
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS2) 2)2) 2)
2)
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION
AUTOMATIC TRANSMISSION
TCM "A"
TCM "B"
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
EGR UNIT
EGR SOLENOID ENGINE SPEED
SENSOR
C302 (BLACK)
MICRO SW
C302 (10Pin, Black)
G205
G301CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESSCONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
W/H Main - W/H Transmission
W/H Main
W/H MainUpper Transfer Case
Center "A" Pillar Front Right
Below Front Left Seat
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5-22
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONTHROTTILE
MOTOR &
SENSOR
ECM
123
456
2167
5348
OVPR CRANK SHAFT
POSITION
SENSORACCELERATION
PEDAL SENSOR
5. 5.5. 5.
5.
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSEECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE1) 1)1) 1)
1)
SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLESENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE
SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE
MOTOR & SENSOR, IGNITION COIL & SPARK PLUG MOTOR & SENSOR, IGNITION COIL & SPARK PLUGMOTOR & SENSOR, IGNITION COIL & SPARK PLUG MOTOR & SENSOR, IGNITION COIL & SPARK PLUG
MOTOR & SENSOR, IGNITION COIL & SPARK PLUG
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
C114 (GRAY) IGNITION COIL
C206 (BLACK)
C115 (BLACK)
C102 (4Pin, Colorless)
C104 (8Pin, Colorless)
C114 (6Pin, Gray)
C115 (2Pin, Black)
C206 (6Pin, Black)
J108
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H ECM Main
W/H Engine Control
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Upper Injecter #4 (4CYL) or #6 (6CYL)
Below Center Console
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ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS2) 2)2) 2)
2)
INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZERINJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER
INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER
(1) W/O EURO III (1) W/O EURO III(1) W/O EURO III (1) W/O EURO III
(1) W/O EURO III
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
IMMOBILIZER
ANTENNA
ECM
OVPR
INJECTOR
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
C114 (GRAY) FUEL PUMP
C206 (BLACK)
C115 (BLACK)
C303 (BLACK)
C102 (4Pin, Colorless)
C104 (8Pin, Colorless)
C114 (6Pin, Gray)
C115 (40Pin, Black)
C206 (6Pin, Black)
C303 (4Pin, Black)
J107
J205
G201
G205
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H ECM Main
W/H Main - W/H Fuel Pump
W/H Engine Control
W/H Main
W/H Main
W/H Main
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Upper Transfer Case
Next to Yellow Label
Behind Front Right Kick Panel
Upper Front Left Leg Room
Center "A" Piller Front Right
Below Center Console