headlamp SSANGYONG KORANDO 1997 Service Repair Manual

SECTION 6E
POWER STEERING AND COLUMN
TABLE OF CONTENTS
Description and Operation...................................6E-2
General Description.............................................6E-2
Ignition Switch Keyhole Lamp..............................6E-2
Ignition Key Reminder .........................................6E-2
Component Locator.............................................6E-3
Diagnostic Information and Procedures..............6E-4
Steering Wheel Freeplay Inspection.....................6E-4
Steering Effort Inspection.....................................6E-4
Steering Column Diagnosis..................................6E-5
Repair Instructions................................................6E-9On-Vehicle Service.................................................6E-9
Headlamp/Turn Signal Switch and Lever...............6E-9
Wiper Switch and Lever.....................................6E-10
Steering Wheel With Sir.....................................6E-10
Ignition Lock Cylinder and Switch......................6E-11
Steering Column................................................6E-12
Specifications.....................................................6E-14
Fastener Tightening Specifications.....................6E-14
Special Tools and Equipment............................6E-15
Special Tools Table............................................6E-15

POWER STEERING AND COLUMN 6E-3
SSANGYONG MY2002
COMPONENT LOCATOR
KAA6E010
1 Driver Airbag Module
2 Steering Wheel Nut
3 Steering Wheel
4 Lower Steering Column Cover
5 Lower Steering Column Cover Screw
6 Steering Column Upper Mounting Bolt7 Steering Column Lower Mounting Nut
8 Intermediate Shaft Upper Pinch Bolt
9 Intermediate Shaft
10 Steering Column
11 Upper Steering Column Cover
12 Headlamp/Turn Signal Switch and Lever

POWER STEERING AND COLUMN 6E-9
SSANGYONG MY2002
KAA6E060
KAA6E040
ON-VEHICLE SERVICE
HEADLAMP/TURN SIGNAL
SWITCH AND LEVER
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the upper and the lower steering column
cover screws.
3. Remove the upper and the lower steering column
cover.
REPAIR INSTRUCTIONS
KAA6E050
4. Remove the turn signal switch mounting screws.
5. Disconnect the turn signal switch connector.
6. Remove the turn signal switch.

BODY WIRING SYSTEM 9A-5
SSANGYONG MY2002
USAGE OF FUSE IN ENGINE ROOM FUSE BOX
Alternator Main - Gasoline
Alternator Main - Diesel
Not Used
Not Used
Not Used
Not Used
Not Used
Ignition SW
Not Used
Blower Motor
Battery 1 (F1 ~ F7)
Battery 2 (F17 ~ F22)
Front Fog Lamp
A/C Condenser Fan
Horn, A/C Compressor
Cooling Fan
Not Used
Not Used
ECS
Illumination (Position)
Illumination (Switch)
HeadLamp (LO)
ABS/ABD
Head Lamp (HI)
Defroster Indicator
Dsfroster
O.V.P.R
ABS
ABS/ABD
O.V.P.R Power SupplyUsage
Classification
Fuse NoCapacity
30 BAT (+)
Spare
30 BAT (+) 30
IGN 2 (15A)
Illumination (58)
30 BAT (+)
IGN 2 (15A)
30 BAT (+)SB (Slow-Blow)
Fuse
Blade Type
Fuse
SB (Slow-Blow)
Fuse
Blade Type
Fuse
SB (Slow-Blow)
Fuse
Blade Type
Fuse
SB (Slow-Blow)
Fuse
Blade Type
FuseEf1
Ef2
Ef3
Ef4
Ef5
Ef6
Ef7
Ef8
Ef9
Ef10
Ef11
Ef12
Ef13
Ef14
Ef15
Ef16
Ef17
Ef18
Ef19
Ef20
Ef21
Ef22
Ef23
Ef24
Ef25
Ef26
Ef27
Ef28120A
80A
7.5A
10A
15A
20A
25A
30A
-
30A
30A
30A
15A
15A
15A
30A
-
-
15A
10A
7.5A
15A
25A
15A
7.5A
20A
20A
60A
50A
15A
*30 : Battery (+) Power Supply

SSANGYONG MY2002
9B-2 LIGHTING SYSTEM
DESCRIPTION AND OPERATION
HEAD LAMPS - ON REMINDER
When the headlamp switch is in the headlamps-on or
parkinglamps-on positions, voltage is applied to the
chime module. With the headlamp switch on and the
driver’s side door open, the module loses voltage. The
module senses this change. If voltage is still available,
it is applied to sound the chime. The chime can be
turned off by turning the headlamp switch off or closing
the driver’s side door. To replace the chime module,
refer to Section 9E, Instrumentation / Driver Information.
HEAD LAMPS
The headlamps are controlled by the multifunction lever
on the left side of the steering column. They will come
on with the ignition switch in on position. Turning the
headlamp switch to the first position turns on the
parking lamps, the license plate lamps, and the
instrument panel illumination. Turning the switch to the
second position turns on all of the previous lamps and
the headlamps. Turning the switch off turns off all the
lamps.
The headlamps high beam and low beams are also
controlled by this lever. When the headlamps are on,
pushing the lever away from the driver until the switch
clicks changes the lamp from low beam to high beam.
An indicator lamp on the instrument cluster assembly
will come on when the high beam headlamps are on.
To return the headlamps to low beams, pull the lever
toward the driver.
The headlamps must be aimed for proper illumination
of the road. Headlamp aim should be checked
whenever a new headlamp assembly is installed or
when service or repairs to the front end may have
disturbed the headlamp assembly or its mountings.
DAYTIME RUNNING LAMPS
The daytime running lamps (DRL) will illuminate under
the following conditions:
 The ignition is ON.
 The light switch is OFF.
 The parking brake is released.
When the head lamps are on, the DRL will turn off.
To turn the DRL off when idling, apply the parking
brake.
PARKING AND TURN SIGNAL
LAMPS
The parking lamps can be turned on by turning the
headlamp switch to the first position. The parking lamps
can be turned off by turning the switch off.
When the turn signals are activated, the appropriate
turn signal lamps flash to signal a turn. The front, the
rear, work only when the ignition is on.
The front and rear turn signals are controlled by the
multifunction lever on the left side of the steering
column. Moving the lever all the way up or down past
the detent will turn on the turn signals. When the turn
is complete, the lever will automatically be release,
and the front and the rear turn signals will stop flashing.
For changing lanes or shallow turns in which the steering
wheel does not turn far enough to cancel the signal,
move the signal to the first detent and hold it there.
The turn signal will cancel when the lever is released.
FOG LAMPS
The fog lamp switch is located in multifunction lever
on the right side of steering column. To use the fog
lamps, first turn on the parking lamps. Then, turning
the fog lamps switch on position. The indicator light in
the instrument cluster will illuminate to indicate that
the fog lamps are on. Turning the switch again to turn
off the fog lamps. The indicator light will then go off.
The fog lamps must be aimed for proper illumination
of the road. Fog lamp aim should be checked when a
new bulb is installed or if service or repairs to the front
end may have disturbed the fog lamp assembly or its
mountings.
REAR COMBINATION LAMPS
The taillamps, stoplamps, backup lamps and turn
signals are one assembly.
Turning on either the headlamps or the parking lamps
will also turn on the taillamps. When the brake pedal
is pushed, the taillamps will glow more brightly to serve
as stop lamps.
CENTER HIGH-MOUNTED STOP
LAMP
The center high-mounted stoplamp is on the tail gate
and will come on when the brake pedal is pressed.

LIGHTING SYSTEM 9B-5
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURE
HEAD LAMPS
Low-Beam Headlamps are Inoperative, High-Beam Headlamps Are OK
Step
1
2
3
4
5
6
7
8
9
10Action
Check fuses EF21 and F12.
Are fuses EF21 or F12 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
Check the voltage at fuses EF21 and F12.
Dose the voltage available at fuses EF21 and F12
equal the value specified?
Remove the headlamp relay (Low) and temporarily
substitute a known good relay such as the fog lamp
relay or the illumination lamp relay.
1. Return the substituted relay to its original position.
2. Replace the inoperative headlamp relay (Low).
Is the repair complete?
1. Return the substituted relay to its original position,
but do not reinstall the handlamp relay (Low)
2. Using a voltmeter or test lamp, check for the
headlamp relay socket terminal 30.
Does the battery voltage available at the headlamp
relay (Low) socket equal the specified value?
Repair the open circuit between fuse EF20 and the
headlamp relay (Low).
Is the repair complete?
Replace the faulty headlamps.
Is the repair complete?
Check the voltage between fuses EF21 or F12 and the
headlamp relay.
Does the voltage available at fuses EF21 and F12
equal the specified value?
Repair the open circuit between fuses EF21 and F12
and the headlamp relay.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 4
Go to Step 5
System OK
Go to Step 8
System OK
System OK
System OK
System OKNo
Go to Step 3
-
Go to Step 9
Go to Step 6
-
Go to Step 7
-
-
Go to Step 10
- Value(s)
-
-
11 - 14 v
-
-
0 Ω
-
-
11 - 14
-
High-Beam Headlamps Are Inoperative, Low-Beam Headlamps Are OK
Step
1
2
3Action
Check fuse F12, and EF23.
Is fuse F12 blown, or EF23?
1. Check for a short ciruit and repair if necessary.
2. Replace the fuse.
Use an ohmmeter to sheck continuity between the
fuse F12.
Does the ohmmeter indicate the specified value?Yes
Go to Step 2
System OK
Go to Step 4No
Go to Step 3
-
Go to Step 5 Value(s)
-
-
0 Ω

SSANGYONG MY2002
9B-6 LIGHTING SYSTEM
High-Beam Headlamps Are Inoperative, Low-Beam Headlamps Are OK (Cont’d)
Step
4
5
6
7
8
9
10
11Action
1. Check for a short circuit. Repair it if necessary.
2. Replace the fuse.
Is the repair complete?
1. Disconnect the headlamp switch.
2. Put the switch in the high-beam position.
3. Use an ohmmeter to check the continuity of the
headlamp dimmer switch between terminals 3
and 2.
Does the ohmmeter indicate the specified value?
Replace the headlamp switch.
Is the repair complete?
1. Disconnect the high-beam headlamp connectors.
2. Turn the high-beam headlamps on.
3. Use a voltmeter to check the voltage at terminal 2
of the headlamp connectors.
Does the voltmeter indicate the specified value?
Repair the open circuit between the fuse block and
the high-beam headlamps.
Is the repair complete?
Use an ohmmeter to check continuity between
terminal 2 of the headlamp connectors and ground
G104.
Does the ohmmeter indicate the specified value?
Repair the open ground circuit.
Is the repair complete?
Replace the faulty high-beam headlamps.
Is the repair complete?Yes
System OK
Go to Step 7
System OK
Go to Step 9
System OK
Go to Step 11
System OK
System OKNo
-
Go to Step 6
-
Go to Step 8
-
Go to Step 10
-
- Value(s)
0 Ω
0 Ω
-
11 - 14 v
-
0 Ω
-
-

LIGHTING SYSTEM 9B-7
SSANGYONG MY2002
Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15Action
Check fuse EF12.
Is EF12 blown.
1. Check for a short circuit and repair it, if
necessary.
2. Replace the fuse.
Is the repair complete?
Use a voltmeter or test lamp to check fuse EF12.
Does the battery voltage available at fuse EF12 equal
the specified value?
Repair the open circuit from the battery to fuse EF12.
Is the repair complete?
Remove the fog lamp relay and temporarily substitute
a known good relay such as the headlamp relay or the
illumination lamp relay.
1. Return the substituted relay to its original position.
2. Replace the inoperative fog lamp relay.
Is the repair complete?
1. Return the substituted relay to its original position,
but do not reinstall the fog lamp relay.
2. Using a voltmeter or test lamp, check the fog lamp
relay socket terminal 30.
Does the battery voltage available at the fog lamp
relay socket equal the specified value?
Repair the open circuit between fuse EF12 and the fog
lamp relay.
Is the repair complete?
At the fog lamp relay socket, use an ohmmeter or test
lamp to verify that the connector for relay terminal 85
is connected to ground.
Does the resistance equal the specified value?
Repair the ground circuit for the fog lamp relay.
Is the repair complete?
With the fog lamp relay reinstalled and the switch on,
test for voltage at the fog lamp connector.
Does the battery voltage available at the fog lamp
connector equal the specified value?
Repair the open circuit between the fog lamp relay
terminal 87 and the fog lamps.
Is the repair complete?
Use an ohmmeter or test lamp to check the ground at
the ground side of the fog lamp connector.
Does the resistance equal the specified value?
Repair the fog lamp ground circuit.
Is the repair complete?
Replace the faulty fog lamp bulbs.Is the repair
complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 6
System OK
Go to Step 9
System OK
Go to Step 11
System OK
Go to Step 13
System OK
Go to Step 15
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 7
-
Go to Step 8
-
Go to Step 10
-
Go to Step 12
-
Go to Step 14
-
- Value(s)
-
-
11 - 14 v
-
-
-
11 - 14 v
-
0 Ω
-
11 - 14 v
-
0 Ω
-
-
FOG LAMPS
Fog Lamps Inoperative

LIGHTING SYSTEM 9B-15
SSANGYONG MY2002
REPAIR INSTRUCTIONS
KAA9B020
KAA9B030
ON-VEHICLE SERVICE
UNIT REPAIR
HEAD LAMPS
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the negative battery cable.
3. Remove screws and row the radiator grille.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Disconnect the headlamp assembly electrical con-
nector.
5. Remove the headlamp.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
KAA9B040
6. Turn the headlamp bulb locker and remove the
headlamp bulb.
7. Installation should follow the removal procedure
in the reverse order.

SSANGYONG MY2002
9B-20 LIGHTING SYSTEM
SPECIFICATIONS
BULB USAGE CHART
FASTENER TIGHTENING SPECIFICATIONS
Headlamp High/Low
Turn Signal Lamp
Position Lamp
Front Side Maker Lamp
Tail Lamp
Stop Lamp
Rear Trun Signal Lamp
Back Up Lamp
Front Fog Lamp
Rear Side Maker Lamp
License Plate Lamp
Center High-Mounted Stop Lamp
Front Interior Room Lamp
Second Interior Room Lamp
Luggage LampBulbReplacement Bulb Number65 w / 45 w
28 w
8 w
8 w
8 w
27 w
27 w
27 w
55 w
5 w
5 w
27 w
8 w
10 w
5 w
Front Combination Lamp Mounting Nuts
Fog Lamp Mounting Bolts
Headlamp Mounting Bolts
Radiator Mounting RivetApplication
Nm
5 - 9
5 - 9
5 - 9
2 - 5-
-
-
-44 - 80
44 - 80
44 - 80
18 - 44 Lb-FtLb-In