change wheel SSANGYONG KORANDO 2012 Owner's Manual

10-174890-00
4) ABS Control Pattern
The ABS control is performed by comparing the reference speed with each wheel speed. Firstly, it is
determined whether the vehicle is in the deceleration or acceleration state using the wheel speed
change ratio. Then, a signal is transmitted to the valve.
Finally, the brake pressure is adjusted via the signal.

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2. MAJOR CHANGES
1) Steering Wheel Angle Sensor
SWAS (Steering Wheel Angle Sensor)
Old New
The sensor has been changed due to newly adopted steering wheel heating system.
The location of sensor connector and the pin arrangement of connector have been changed. 1.
2.
Sensor connector Sensor connector

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3. PRECAUTIONS
The warning lamp flashes and warning beep sounds when the ESP is operating
When the ESP operates during vehicle movement, the ESP warning lamp on the instrument panel
flashes and beep comes on every 0.1 second. The ESP system is only a supplementary device for
comfortable driving. When the vehicle exceeds its physical limits, it cannot be controlled.
Do not rely on the system. Keep on the safe driving.
Feeling when ESP is working
When the ESP system activates, the feeling can be different depending on vehicle driving conditions.
For example, you will feel differently when the ESP system is activated during the ABS is operating
with the brakes applied and when the brakes are not applied on a curve.
If the ESP system operates when the brake is applied, the brake pressure will be increased on the
corresponding wheel which already has braking pressure for the ESP controls.
ARP Operation
During the ARP operation, vehicle safety (rollover prevention) takes the first priority and thus,
stronger engine control is in effect. Consequently, the vehicle speed decreases rapidly, so the driver
must take caution for the vehicle may drift away from the lane.
Noise and vibration that driver feels when ESP system is operating
The ESP system may transfer noise and vibration to the driver due to the pressure changes caused
by the motor and valve operations in a very short period of time. And, keep in mind that the output
and vehicle speed could be decreased without rpm increase due to the ASR function that controls
the engine power.

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4) HBA (Hydraulic Brake Assist System)
(1) Purpose
HBA (Hydraulic Brake Assist) system helps in an emergency braking situation when the driver applies
the brake fast, but not with sufficient pressure, which leads to dangerously long braking distance. ECU
recognizes the attempt at full braking and transmits the signal calling for full brake pressure from the
hydraulic booster. An inexperienced, elderly or physically weak driver may suffer from the accident by not
fully pressing the brake pedal when hard braking is required under emergency. The HBA System
increases the braking force under urgent situations to enhance the inputted braking force from the driver.
Based on the fact that some drivers depress the brake pedal too soft even under when hard braking is
necessary, the HECU system is a safety supplementary system that builds high braking force during
initial braking according to pressure value of the brake pressure sensor and the pressure changes of the
pressure sensor intervals. When the system is designed to apply high braking force when brake pedal is
depressed softly by an elderly or physically weak driver, the vehicle will make abrupt stopping under
normal braking situation due to high braking pressure at each wheels.
(2) Operation
The brake pressure value and the changed value of the pressure sensor are the conditions in which the
HBA System operates. There are 2 pressure sensors under the master cylinder. When the ESP ECU
system determines that emergency braking is present, the pump operates, the brake fluid in the master
cylinder is sent to the pump and the braking pressure is delivered to the wheels via the inlet valves . If the
drive depress the brake pedal slowly, the pressure change is not high. In this case, only the conventional
brake system with booster is activated.
(3) Operating conditions
Sensor pressure: over 40 bar
Pressure changes: over 850 bar/sec
Vehicle speed: over 30 km/h -
-
-

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5) ARP (Active Roll-Over Protection)
The ARP (Active Roll-over Protection) system is a safety assistant device that minimizes, by controlling
brakes and the engine, the physical tendency of the vehicle rollover during sharp lane changes or U-
turns. For the system, software is added to the existing ESP system and no additional device or switch is
needed. One must note that the ARP system, just as general assistant devices including the ABS, is only
a safety assistant device using the ESP system and its function is useless when the situation overcomes
the physical power. Following picture shows how the ARP compensates the vehicle position by varying
each wheel's braking power to overcome the physical tendency of the vehicle rollover during sharp turns.
Lateral sensor
(In sensor cluster)
Vehicle speedBrake force
Radius
The vehicle driving condition is controlled by the internally programmed logic according to the input
signals from wheel speed sensor, steering angle sensor and lateral sensor.
During the ARP operation, vehicle safety (rollover prevention) takes the first priority and thus,
stronger engine control is in effect. Consequently, the vehicle speed decreases rapidly, so the driver
must take caution for the vehicle may drift away from the lane.

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Circuit description ▶
When compared to the vehicle equipped with ABS/EBD only, the internal hydraulic circuit has a
normally-open separation valve and a shuttle valve in primary circuit and in secondary circuit.
When the vehicle brakes are not applied during engine running or when applying the non-ABS operating
brakes, the normally-open separation valve and the inlet valve are open, whereas the normally-closed
shuttle valve and the outlet valve are closed.
When the ESP system is operating, the normally-open separation valve will be closed by the solenoid
valve operation and the hydraulic circuit will be established by the shuttle valve. Then, the inlet and outlet
valves will be closed or open depending on the braking pressure RISE, HOLD or DUMP conditions.
Flashing warning lamp and warning sound during ESP operation ▶
When the ESP operates while the vehicle is moving, the ESP warning lamp on the instrument panel
flickers and the buzzer sounds at every 0.1 second. The ESP lamp operation is to inform a driver that the
vehicle is extremely unstable.
The ESP system is just a supplementary system for the vehicle and it cannot control the vehicle over the
physical limit. Do not solely rely on the system but be advised to drive the vehicle safely.
Drive feeling during ESP operation ▶
When the ESP system activates, the driving feeling can be different depending on vehicle driving
conditions. For example, it will feel different when the ESP system is activated while the ABS is operated
by depressing the brake pedal and when the ESP system is in control without the brake pedal
depressed on the same curve.
If the ESP system operates with the brake applied, the brake pressure will be increased on the
corresponding wheel which already has braking pressure for the ESP controls. In other words, the ESP
system would make the driver feel more abruptly braked compared to the situation that the braking
pressure is applied to wheel which had no braking force.
Noise and vibration that driver senses during ESP operation ▶
The ESP system may transfer noise and vibration to a driver due to the pressure changes caused by the
motor and valve operations in a very short period of time.
Extreme cornering will trigger the ESP operation and this will make the driver sense noise and vibration
due to sudden brake application.
Also, the ESP system controls the engine power. Therefore, the driver may notice the engine power
decreases even when the accelerator pedal is depressed.

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5) Hydraulic Circuit of HBA
The above figure shows one front and one rear wheel and the same hydraulic circuit forms as in the ESP
operation. When HECU recognizes that it is an emergency and it is required for hard braking, depending
on the pressure value of the brake pressure sensor and pressure changes caused by the pressure sensor
timing, it operates the pump immediately to apply the brake pressure at the wheels. Then, the pressure in
the pump increases until just before the corresponding wheel gets locked. The motor still keeps rotating
and the outlet valve and the separation valve will stay closed. When the wheel starts to lock, the HBA
function cancels and switches to ABS operation.

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1. SPECIFICATION (HPS)
Component Item Specification
Steering wheel Type 3-spoke
Outside diameterΦ 380 mm
Number of revolutions 3.11 rotations
Heated wire Simple ON/OFF
Gear box Type Rack and pinion
Gear ratio 46.94
Rack stroke± 73 mm
Steering angle Inner39°
Outer31.24°
Wheel alignment Toe-in2 ± 2 mm
Oil pump Type Vane (removable pump and reservoir)
Maximum pressure100 ± 3 bar
Displacement6.0 to 9.75 ℓ/min
Pulley diameterΦ 115 mm
Steering column Tilting angle Up + 2.0
Down - 30
Lower shaft Type Ball slip
Steering oil Oil typeATF Dexron Ⅱ or Ⅲ
Oil reservoir capacity1 ℓ
Change interval EU (Diesel): Check and add at every 20,000
km
GEN (Diesel, Gasoline): Check and add at
every 15,000 km
Turning capability Min. turning radius 5.4 m

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4. MAJOR CHANGES
1) Steering Heating System
Steering wheel heating unit
Old New
The steering wheel heated wire and the heating unit are
installed in the steering wheel assembly.Lower switch cluster
Old
New
The steering wheel heating switch has
been added on the lower switch cluster.
Specifications ▶
Description Specification
Power consumption Below 95W
Rated voltage 12V
Operating voltage 9V~16V
Rated current6±2.0A
Steering wheel
heating unit
Steering wheel
heating switch