automatic transmission SSANGYONG MUSSO 1998 Workshop Repair Manual

TRANSFER CASE (TOD) 5D2-53
40. Install the rear case flange on the output shaft. Install the
rubber seal, output shaft yoke washer and nut. Tighten
the nut.
Tightening Torque 137 - 196 Nm
41. Install the drainplug and tighten.
42. Fill the transfer case with 1.4 liters of Automatic
Transmission Fluid or equivalent.
Notice
Fluid level should be just below the filler plug hole.
Tightening Torque 19 - 30 Nm
Tightening Torque 19 - 30 Nm 43. Install the fill pulg and tighten.
44. Install the transfer case as outlined in removal and
Installation, transfer case in the section.
Notice
Make sure proper drain and fill plugs are installed if case
is replaced.

SECTION 9A
BODY WIRING SYSTEM
Schematic and Routing Diagrams . . . . . . . . 9A-2
Power Distribution . . . . . . . . . . . . . . . . . . . . . . 9A-2
Starting & Charging (Gasoline HFM) . . . . . . . 9A-3
Starting & Charging (Diesel) . . . . . . . . . . . . . . 9A-4
Fuse Box and Relay . . . . . . . . . . . . . . . . . . . 9A-5
Location of Connectors by
Wiring Harness . . . . . . . . . . . . . . . . . . . . . 9A-7
Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-7
Engine Room . . . . . . . . . . . . . . . . . . . . . . . . 9A-11
Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-13
Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-14
Driver's Door . . . . . . . . . . . . . . . . . . . . . . . . . 9A-15
Passenger's Door . . . . . . . . . . . . . . . . . . . . . 9A-15
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Rear Left Door . . . . . . . . . . . . . . . . . . . . . . . 9A-16
Rear Right Door . . . . . . . . . . . . . . . . . . . . . . 9A-16
Tail Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-17
Semi Automatic Air Conditioner . . . . . . . . . . 9A-18
Full automatic Air Conditioner . . . . . . . . . . . . 9A-19
Gasoline Engine (MSE) . . . . . . . . . . . . . . . . 9A-20
Gasoline Engine (HFM) . . . . . . . . . . . . . . . . 9A-21
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . 9A-22
Manual Transmission . . . . . . . . . . . . . . . . . . 9A-23
Automatic Transmission (BENZ) . . . . . . . . . . 9A-24
Automatic Transmission (BTRA) . . . . . . . . . . 9A-25
Driver's Seat . . . . . . . . . . . . . . . . . . . . . . . . . 9A-26

9A-8 BODY WIRING SYSTEM
1 Fuse Box
2 Door Lock Relay
3 Relay Box
3.1 Front Wiper Relay
3.2 ABS Warning Lamp Relay....................................ABD 5.0
3.3 Flasher Unit
3.4 Fuel Pump Relay.................................................Gasoline E/G
3.5 Shift Lock Relay...................................................Automatic Transmission
3.6 Clutch Interlock & Neutral Relay...........................Manual Transmission or Automatic Transmission
3.7 Sun Roof Relay
3.8 Automatic Transmission ‘B’ Switch Interlock.......Automatic Transmission
3.9 Power Window Relay
3.10 Rear Fog Lamp Relay..........................................Rear Fog Lamp
3.11 ECS Relay
4 Defogger Relay
5 Ground 1
6 Roof Wiring Connector
7 Diode 1
8 Front Door Wiring Connector
9 Front Door Wiring Connector
10 Front Door Wiring Connector
11 Front Door Wiring Connector
12 Kick Down Relay..................................................Automatic Transmission
13 Floor Wiring Connector
14 Floor Wiring Connector
15 Floor Wiring Connector
16 ABD Floor Wiring Connector................................ABD 5.0
17 ECS Floor Wiring Connector
18 Rear Iper & Washer Switch
19 Clutch Switch........................................................Manual Transmission
19-1Clutch Switch........................................................E32 Gasoline E/G with Manual Transmission
20 Stop Lamp Switch
21 Outside Mirror Switch
22 Ignition Switch
23 Multi Function Switch
24 Multi Function Switch
25 Black Out Switch..................................................Black Out Lamp
26 Black out switch...................................................Black Out Lamp
27 Joint Connector (Tail)
28 Joint Connector (Ignition)
29 Cluster
30 Cluster .................................................................Automatic Transmission
31 Cluster
32 Cluster
33 4WD Switch..........................................................Except TOD
33-14WD Switch.......................................................... TOD
3 4 Hazard Switch
35 Ground 2
36 Pedal Module.......................................................Gasoline E/G with MSE ECU
37 Audio Switch
3 8 Immobilizer...........................................................Crypto Type, Gasoline E/G with MSE ECU or Diesel E/G
39 Ignition Switch
40 Multi Function Switch
4 1 STICS
4 2 STICS
4 3 REKES.................................................................Remote Keyless

BODY WIRING SYSTEM 9A-9
44 Joint Connector.................................................... Ground
45 Door Unlock Switch
46 Front Fog Lamp Switch
47 Rear Defogger Switch
4 8 ECS Switch
49 Rear Fog Lamp Switch........................................Rear Fog Lamp
50 Digital Clock
51 Thermo Amplifier
52 Glove Box Lamp Switch
53 Air Conditioner Wiring Connetor
54 Glove Box Lamp
55 Ground 6
56 Ground 6.............................................................Gasoline E/G
57 Ground 7.............................................................Gasoline E/G
58 Wheel Speed Sensor (FR)..................................ABS 5.0 or ABD 5.0
59 O
2 Sensor............................................................E32 Gasoline E/G
60 Engine Main Wiring Connector............................Gasoline E/G with MSE ECU
61 HFM .....................................................................Gasoline E/G with HFM ECU
61-1 MSE .....................................................................Gasoline E/G with MSE ECU
62 Front Door Wiring Connector (Passenger Side)
63 Front door Wiring Connector (Passenger Side)
64 Joint Connector (B+)
65 Audio
66 Audio
67 Air Bag Wiring Connector
68 Chime Bell
6 9 Buzzer
70 Kick Down Switch.................................................Automatic Transmission
71 Diode 2................................................................Manual Transmission
72 Ground 3
73 Ground 4
74 Front Cigarette Lighter
75 Diode 3................................................................Automatic Transmission, MB
76 S/E Mode Selector Switch....................................Automatic Transmission
76-1Mode Switch........................................................Automatic Transmission
77 “B” Position Switch..............................................Automatic Transmission
78 “P” Position Switch..............................................Automatic Transmission
79 Shift Lock Solenoid Valve.....................................Automatic Transmission
8 0 TCCU
81 Ground 5.............................................................Gasoline E/G
81-1Ground 7.............................................................Diesel E/G
82 Seat Extension Wiring Connector
83 Transmission Extension Wiring Connector...........E23 & E32 Gasoline E/G with Manual Transmission
83-1 Transmission Extension Wiring Connector...........Diesel E/G with MB A/T
84 Transmission Extension Wiring Connector...........Gasoline E/G with Manual Transmission
84-1 Transmission Extension Wiring Connector...........Diesel E/G with Manual Transmission or BTRE A/T
85 Transmission Extension Wiring Connector...........E23 & E32 Gasoline E/G with A/T
85-1 Transmission Extension Wiring Connector...........Diesel E/G with BTRE A/T
86 Transfer Case Motor
87 Transfer Case Motor
88 Vehicle Speed Sensor
89 Fuel Gauge
90 Acceleration Sensor.............................................ABS 5.0
91 Seat Belt Switch (Passenger)
92 Seat Heater Switch
93 Head Lamp Leveling Device Switch.....................Leveling Device

9A-10 BODY WIRING SYSTEM
94 Seat Belt Switch (Driver)
95 Seat Belt Switch (Dirver)
96 Parking Brake Switch
97 Rear Cigarette Lighter
9 8 OVPR.................................................................Gasoline E/G
99 LH Side Repeater...............................................Rear Fog Lamp
100 Engine Wiring Connector
101 Engine Joint Connector
102 Engine Joint Connector......................................Gasoline E/G
103 ECS Engine Wiring Connector...........................Diesel E/G & Gasoline E/G with HFM ECU
104 ABD Engine Wiring Connector...........................ABD 5.0
105 ABD Engine Wiring Connector...........................ABD 5.0
105-1ABS Engine Wiring Connector............................ABS 5.0
106 Canister Purge Solenoid Valve...........................Gasoline E/G with MSE ECU
106-1Canister Purge Solenoid Valve...........................E20 & E23 Gasoline E/G with FHM ECU
107 Econo/Standard Solenoid Valve.........................Gasoline E/G with Automatic Transmission
108 CO Potentio Meter..............................................Gasoline E/G with HFM ECU & CO Potentio Meter
109 Front Wiper Motor
11 0 O
2 Sensor...........................................................E20 or E23 Gasoline E/G
111 RH Side Repeater
112 Engine Wiring Connector
113 Vertical Sensor
114 Lateral Sensor
115 Diagnosis
11 6 Joint Box.............................................................Gasoline E/G (E32)
117 Canister Purge Solenoid Valve...........................E32 Gasoline E/G with HFM ECU
118 Led Antenna......................................................Rolling code type Immobilizer
119 E-key Connector................................................Gasoline E/G with Rolling Code Type Immobilizer
120 Receiver Unit......................................................Gasoline E/G with Rolling Code Type Immobilizer
121 Receiver Unit......................................................Gasoline E/G with Rolling Code Type Immobilizer
122 Receiver Antenna..............................................Gasoline E/G with Rolling Code Type Immobilizer
123 Receiver Connector...........................................Gasoline E/G with Rolling Code Type Immobilizer
124 ICU Connector....................................................Gasoline E/G with Rolling Code Type Immobilizer
125 ICU .....................................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
126 CAN Line............................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
127 TOD ...................................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
128 TOD ...................................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
129 Transfer Case Speed Sensor.............................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
130 Engine Main Wiring Connector...........................Gasoline E/G with MSE ECU
131 Remote Engine Start..........................................Diesel E/G with A/T & Black Out Lamp
132 Remote Engine Start..........................................Diesel E/G with A/T & Black Out Lamp
133 TCU ....................................................................Diesel E/G with BTRE A/T
134 TCU ....................................................................Diesel E/G with BTRE A/T
135 Ground 5............................................................Diesel E/G
136 Start Protection Relay.........................................Diesel E/G with Rolling Code Type Immobilizer
137 EGR control unit.................................................Diesel E/G
1 3 8 ICU 1..................................................................Diesel E/G with Rolling Code Type Immobilizer
1 3 9 ICU 2..................................................................Diesel E/G with Rolling Code Type Immobilizer
140 Injection Pump Valve Extension..........................Diesel E/G with Rolling Code Type Immobilizer
141 Injection Pump Valve Extension..........................Diesel E/G with Rolling Code Type Immobilizer
142 EGR Solenoid....................................................Diesel E/G
143 ICU led................................................................Diesel E/G with Rolling Code Type Immobilizer
144 Immobilizer Solenoid Valve..................................Diesel E/G with Crypto Type Immobilizer
147 Immobilizer Unit...................................................Diesel E/G with Crypto Type Immobilizer

9A-24 BODY WIRING SYSTEM
AUTOMATIC TRANSMISSION (BENZ)
1 Main Wiring Connector
2 Start Lock Switch
3 Automatic Transmission Change Over Valve
4 Transmission Overload
Protection Switch...........................Gasoline E/G5 Oil Pressure Switch
6 Start Solenoid
7 Micro Switch.......................................Diesel E/G
8 Speed Sensor.......................... Turbo Diesel E/G

BODY WIRING SYSTEM 9A-25
AUTOMATIC TRANSMISSION (BTRA)
1 Main Wiring Connector
2 Main Wiring Connector
3 Transmission
4 Transmission Lever
5 Oil Pressure Switch............................Diesel E/G6 Start Motor Solenoid
7 Throttle Position Sensor....................Diesel E/G
8 Speed Sensor.......................... Turbo Diesel E/G
9 Inhibitor Switch

IMMOBILIZER SYSTEM 9W-9
Check and Remedy when Engine Does not Start
Starter operates normally?
Ye s No
lCheck fuses (No. 8 and 27)
lCheck ECU and antenna power
ECU terminal
- No. 12 (Power)
- No. 11 (Ignition)
- No.5/10 (Ground)
lCheck battery voltage
lCheck battery wiring
lCheck signal wires between ECU
and antenna
- Immobilizer No.3 wire (0.5BY) =
ECU No. 14 pin (0.75BW)
:
Writing immobilizer code number
- Immobilizer No.4 wire (0.5Y) =
ECU No.13 pin (0.75Y)
: Reading immobilizer cod number
lCheck starter wires
lCheck TCU wires (only for 5-
speed automatic transmission)
lCheck starter and TCU
lECU No.2 pin : check normal
signal of the starter 1)
- Engine cranking voltage : 8-15V
lCheck engine speed sensor wires
and replace
lReplace immobilizer antenna
lReplace transponder and ECUNotice
1)
MSE ECU equipped vehicle is designed to
make fuel injection when the engine speed
for initial cranking is over 450rpm if there
are no start switch inputs in ECU No. 2 pin.
If transponder and ECU are replaced,
perform programming.

IMMOBILIZER SYSTEM 9W-11
Check and Remedy when Engine Does not Start
Starter operates normally?
Ye s No
lCheck fuses (No. 19)
lCheck ECU and antenna power
and solenoid valve
ECU terminal
- No. 9 (Ignition)
- No. 6 (Ground)
lCheck battery voltage
lCheck battery wiring
lCheck signal wires between ICU
and antenna
- Immobilizer No.3 wire (0.5Y) =
ICU No. 1 pin (0.75BW)
:
Writing immobilizer code number
- Immobilizer No.4 wire (0.5G) =
ECU No.3 pin (0.75Y)
: Reading immobilizer cod number
lCheck starter wires
lCheck TCU wires (only for 5-
speed automatic transmission)
lCheck starter and TCU
lECU No.2 pin : check normal
signal of the starter 1)
- Engine cranking voltage : 8-15V
lCheck engine speed sensor wires
and replace
lReplace immobilizer antennaNotice
2)
New valve is possible coded either with a
new ICU or an already used ICU. But old
coded valve is only possible coded with a
new ICU.
If transponder and ICU are replaced,
perform programming.
lReplace transponder and ICUlReplace the valve
1. Turn Ign sw ON
2. Turn Ign sw OFF & ON
(To learn the valve correctly it is necessary
to switch on Ignition twice for at least 5
seconds.)2)